ASTM A216 A216M-2008 Standard Specification for Steel Castings Carbon Suitable for Fusion Welding for High-Temperature Service《高温下使用的适合于熔焊的碳素钢铸件规格》.pdf

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1、Designation: A 216/A 216M 08Endorsed by Manufacturers Standardization Societyof the Valve and Fittings IndustryEndorsed by American Foundrymens SocietyUsed in USDOE-NE StandardsStandard Specification forSteel Castings, Carbon, Suitable for Fusion Welding, forHigh-Temperature Service1This standard is

2、 issued under the fixed designation A 216/A 216M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editor

3、ial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification2covers carbon steel castings forvalves, flanges, fittings, or other pressure-containing parts forhigh-temperature service and of quality s

4、uitable for assemblywith other castings or wrought-steel parts by fusion welding.1.2 Three grades, WCA, WCB, and WCC, are covered inthis specification. Selection will depend upon design andservice conditions, mechanical properties, and the high tem-perature characteristics.1.3 The values stated in e

5、ither SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.2. Referenced

6、 Documents2.1 ASTM Standards:3A 488/A 488M Practice for Steel Castings, Welding, Quali-fications of Procedures and PersonnelA 703/A 703M Specification for Steel Castings, GeneralRequirements, for Pressure-Containing PartsA 985/A 985M Specification for Steel Investment CastingsGeneral Requirements, f

7、or Pressure-Containing PartsE 165 Test Method for Liquid Penetrant ExaminationE 709 Guide for Magnetic Particle Testing2.2 Manufacturers Standardization Society of the Valveand Fittings Industry Standard:4SP 55 Steel Castings for Valve, Flanges, and Fittings, andOther Components (Visual Method)3. Ge

8、neral Conditions for Delivery3.1 Except for investment castings, castings furnished tothis specification shall conform to the requirements of Speci-fication A 703/A 703M, including any supplementary require-ments that are indicated in the purchase order. Failure tocomply with the general requirement

9、s of Specification A 703/A 703M constitutes nonconformance with this specification. Incase of conflict between the requirements of this specificationand Specification A 703/A 703M, this specification shall pre-vail.3.2 Steel investment castings furnished to this specificationshall conform to the req

10、uirements of Specification A 985/A 985M, including any supplementary requirements that areindicated in the purchase order. Failure to comply with thegeneral requirements of Specification A 985/A 985M consti-tutes nonconformance with this specification. In case of con-flict between the requirements o

11、f this specification and Speci-fication A 985/A 985M, Specification A 985/A 985M shallprevail.4. Ordering Information4.1 The inquiry and order should include or indicate thefollowing:4.1.1 A description of the casting by pattern number ordrawing (dimensional tolerances shall be included on thecastin

12、g drawing),4.1.2 Grade of steel,4.1.3 Options in the specification,4.1.4 Whether the castings are to be produced using theinvestment casting process, and4.1.5 The supplementary requirements desired including thestandards of acceptance.5. Heat Treatment5.1 All castings shall receive a heat treatment

13、proper to theirdesign and chemical composition.1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.18 on Castings.Current edition approved Nov. 1, 2008. Published December 2008. Originally

14、approved in 1939. Last previous edition approved in 2007 as A 216/A 216M 07.2For ASME Boiler and Pressure Vessel Code applications, see related Specifi-cation SA-216/SA-216M in Section II of that code.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Servi

15、ce at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602, http:/www.mss-.1*A Summa

16、ry of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5.2 Castings shall be furnished in the annealed, or normal-ized, or normalized and tempered condition unless Supplemen-tary Requ

17、irement S15 is specified.5.3 Heat treatment shall be performed after castings havebeen allowed to cool below the transformation range.6. Temperature Control6.1 Furnace temperatures for heat treating shall be effec-tively controlled by pyrometer.7. Chemical Composition7.1 The steel shall be in accord

18、ance with the requirementsas to chemical composition prescribed in Table 1.8. Tensile Requirements8.1 Steel used for the castings shall be in accordance withthe requirements as to tensile properties prescribed in Table 2.9. Quality9.1 The surface of the casting shall be examined visuallyand shall be

19、 free of adhering sand, scale, cracks, and hot tears.Other surface discontinuities shall meet the visual acceptancestandards specified in the order. Visual Method SP-55 or othervisual standards may be used to define acceptable surfacediscontinuities and finish. Unacceptable visual surface discon-tin

20、uities shall be removed and their removal verified by visualexamination of the resultant cavities.9.2 When additional inspection is desired, SupplementaryRequirements S4, S5, and S10 may be ordered.9.3 The castings shall not be peened, plugged, or impreg-nated to stop leaks.10. Repair by Welding10.1

21、 Repairs shall be made using procedures and weldersqualified under Practice A 488/A 488M.10.2 Weld repairs shall be inspected to the same qualitystandards that are used to inspect the castings. When castingsare produced with Supplementary Requirement S4 specified,weld repairs shall be inspected by m

22、agnetic particle examina-tion to the same standards that are used to inspect the castings.When castings are produced with Supplementary RequirementS5 specified, weld repairs on castings that have leaked onhydrostatic test, or on castings in which the depth of any cavityprepared for repair welding ex

23、ceeds 20 % of the wall thicknessor 1 in. 25 mm, whichever is smaller, or on castings in whichany cavity prepared for welding is greater than approximately10 in.265 cm2, shall be radiographed to the same standardsthat are used to inspect the castings.10.3 Castings containing any repair weld that exce

24、eds 20 %of the wall thickness or 1 in. 25 mm, whichever is smaller, orthat exceeds approximately 10 in.265 cm2 in area, or that wasmade to correct hydrostatic test defects, shall be stress relievedor heat treated after welding. This mandatory stress relief orheat treatment shall be in accordance wit

25、h the procedurequalification used.11. Keywords11.1 carbon steel; high temperature; pressure-containingparts; steel castingsTABLE 1 Chemical RequirementsElement Composition, %GradeWCAUNS J02502GradeWCBUNS J03002GradeWCCUNS J02503Carbon, max 0.25A0.30B0.25CManganese, max 0.70A1.00B1.20CPhosphorus, max

26、 0.04 0.04 0.04Sulfur, max 0.045 0.045 0.045Silicon, max 0.60 0.60 0.60Specified residual elements:Copper, max 0.30 0.30 0.30Nickel, max 0.50 0.50 0.50Chromium, max 0.50 0.50 0.50Molybdenum, max 0.20 0.20 0.20Vanadium, max 0.03 0.03 0.03Total of these specified residualelements, maxD1.00 1.00 1.00AF

27、or each reduction of 0.01 % below the specified maximum carbon content, anincrease of 0.04 % manganese above the specified maximum will be permitted upto a maximum of 1.10 %.BFor each reduction of 0.01 % below the specified maximum carbon content, anincrease of 0.04 % Mn above the specified maximum

28、will be permitted up to amaximum of 1.28 %.CFor each reduction of 0.01 % below the specified maximum carbon content, anincrease of 0.04 % manganese above the specified maximum will be permitted toa maximum of 1.40 %.DNot applicable when Supplementary Requirement S11 is specified.TABLE 2 Tensile Requ

29、irementsGradeWCAGradeWCBGradeWCCTensile strength, ksiMPa60 to 85415 to 58570 to 95485 to 65570 to 95485 to 655Yield strength,Amin,ksi MPa30 205 36 250 40 275Elongation in 2 in.50 mm, min, %B24 22 22Reduction of area,min, %35 35 35ADetermine by either 0.2 % offset method or 0.5 % extension-under-load

30、method.BWhen ICI test bars are used in tensile testing as provided for in SpecificationA 703/A 703M, the gage length to reduced section diameter ratio shall be 4 to 1.A 216/A 216M 082SUPPLEMENTARY REQUIREMENTSThe following supplementary requirements shall not apply unless specified in the purchase o

31、rder.Lists of standardized supplementary requirements for use at the option of the purchaser are includedin Specifications A 703/A 703M and A 985/A 985M. Those which are ordinarily considered suitablefor use with this specification are given below. Others enumerated in Specifications A 703/A 703Mand

32、A 985/A 985M may be used with this specification upon agreement between the manufacturer andpurchaser.S1. Unspecified ElementsS2. Destruction TestsS3. Bend TestS4. Magnetic Particle InspectionS5. Radiographic InspectionS10. Examination of Weld PreparationS10.1 The method of performing the magnetic p

33、article orliquid penetrant test shall be in accordance with Guide E 709 orTest Method E 165.S11. Carbon EquivalentS11.1 When specified on the order, the maximum carbonequivalent shall be:Grade Carbon Equivalent, maxWCA 0.50WCB 0.50WCC 0.55S11.2 Carbon equivalent (CE) shall be determined as fol-lows:

34、CE 5 C 1Mn61Cr 1 Mo 1 V51Ni 1 Cu15S15. Quench and Temper Heat-TreatmentS16. Requirements for Carbon Steel Castings forHydrofluoric Acid Alkylation ServiceS16.1 Castings shall be provided in the normalized ornormalized and tempered heat-treated condition.S16.2 The maximum carbon equivalent shall be a

35、s follows:CE maximumMaximum specified section thickness less than or equal to 1 in. 25mm0.43Maximum specified section thickness greater than 1 in. 25 mm 0.45S16.3 Determine the carbon equivalent (CE) as follows:CE 5 C 1Mn61Cr 1 Mo 1 V!51Ni 1 Cu!15S16.4 Vanadium and niobium maximum content based upon

36、heat analysis shall be:NOTE 1Niobium = columbiumMaximum vanadium 0.02 wt %Maximum niobium 0.02 wt %Maximum vanadium plus niobium 0.03 wt %S16.5 The sum of the nickel and copper contents, basedupon heat analysis, shall not exceed 0.15 wt %.S16.6 The minimum carbon content shall be 0.18 wt %. Themaxim

37、um carbon content shall be as required for the appro-priate grade.S16.7 Welding consumables for repair welds shall be of thelow-hydrogen type. E60XX electrodes shall not be used andthe resulting weld chemistry shall meet the same chemistryrequirements as the base metal.S16.8 In addition to the requi

38、rements for product marking inthe specification, an “HF-N” stamp or marking shall beprovided on each casting to identify that the casting complieswith this supplementary requirement.SUMMARY OF CHANGESCommittee A01 has identified the location of selected changes to this standard since the last issue(

39、A 216/A 216M 07) that may impact the use of this standard. (Approved Nov. 1, 2008.)(1) Revised introductory paragraph of list of SupplementaryRequirements to reference Specification A 985/A 985M forinvestment castings ordered to this specification.Committee A01 has identified the location of selecte

40、d changes to this standard since the last issue(A 216/A 216M - 04) that may impact the use of this standard. (Approved May 1, 2007.)(1) Revised Supplementary Requirement S16.1 to permit thenormalized and tempered condition.A 216/A 216M 083ASTM International takes no position respecting the validity

41、of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject t

42、o revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters.

43、 Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is

44、copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).A 216/A 216M 084

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