1、Designation: A809 08 (Reapproved 2013)Standard Specification forAluminum-Coated (Aluminized) Carbon Steel Wire1This standard is issued under the fixed designation A809; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of la
2、st revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers soft, medium,
3、 and hard tempercarbon steel wire coated with aluminum by a hot-dip process,supplied in coils for general use.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are
4、 not considered standard.2. Referenced Documents2.1 ASTM Standards:2A370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA428/A428M Test Method for Weight Mass of Coating onAluminum-Coated Iron or Steel ArticlesA700 Practices for Packaging, Marking, and Loading Meth-ods for Steel
5、 Products for ShipmentE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications2.2 U.S. Military Standards:3MIL-STD-129 Marking for Shipment and StorageMIL-STD-1188 Commercial Packaging of Supplies andEquipment2.3 U.S. Federal Standard:Fed. Std. No. 123 Marki
6、ng for Shipment (Civil Agencies)33. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 carbon steelsteel is considered to be carbon steel (1)when no minimum content is specified or required foraluminum, chromium, cobalt, columbium, molybdenum,nickel, titanium, tungsten, vanadium, or
7、 zirconium or any otherelement is added to obtain a desired alloying effect; (2) whenthe specified minimum copper content does not exceed 0.40 %;or ( 3) when the maximum specified content for any of thefollowing elements does not exceed these percentages: man-ganese 1.65, silicon 0.60, or copper 0.6
8、0.3.1.2 aluminum-coated (aluminized) wirealuminum-coated (aluminized) wire is produced by passing individualwires through a bath of molten aluminum, after first beingproperly preheated, cleaned, and pickled.3.1.3 temperas applied to aluminum-coated (aluminized)wire, pertains to stiffness or resistan
9、ce to bending. It hascustomarily been expressed by tensile strength as shown in thethree ranges given in Table 1. The temper of a given chemicalcomposition can be controlled by the use of a different thermaltreatment for each temper. Different properties can also beobtained by varying the chemical c
10、omposition for a giventhermal treatment. A thorough understanding of the end use ofthe wire, which involves both tensile strength and ductility,should be reached between the user and the manufacturer of thealuminum-coated (aluminized) wire. Requirements for bothchemical composition and mechanical pr
11、operties may betechnologically impracticable.4. Ordering Information4.1 Orders for material under this specification shouldinclude the following information:4.1.1 Quantity (weight in pounds (kilograms),4.1.2 Coated wire diameter, expressed to 0.001 in. (0.025mm),4.1.3 Name of material (aluminum-coat
12、ed carbon steelwire),4.1.4 Temper (soft, medium, or hard) (Table 1),4.1.5 Packaging requirements, and4.1.6 ASTM designation and year of issue.NOTE 1A typical ordering description is as follows: 40 000 lb,0.148-in. aluminum-coated carbon steel wire, medium temper, in 500- to600-lb catch-weight coils
13、on tubular carriers to ASTM A80988.5. Materials and Manufacture5.1 The steel rod from which the wire is produced shall bemanufactured by any commercially accepted steel makingpractice.1This specification is under the jurisdiction of ASTM Committee A05 onMetallic-Coated Iron and Steel Products and is
14、 the direct responsibility of Subcom-mittee A05.12 on Wire Specifications.Current edition approved April 1, 2013. Published April 2013. Originallyapproved in 1983. Last previous edition approved in 2008 as A809 08. DOI:10.1520/A0809-08R13.2For referenced ASTM standards, visit the ASTM website, www.a
15、stm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, Bldg. 4, Section D,700 Robbins Ave., Philadelphia, PA 19111-5094, At
16、tn: NPODS.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States15.2 The ingot or pig aluminum used for coating shallconform to the following impurity limits:max, %CopperIron0.
17、100.506. Mechanical Properties6.1 The aluminum-coated wire shall meet the tensilestrength in accordance with Table 1 when tested in accordancewith Test Methods and Definitions A370.6.2 Test specimens containing a weld or an obvious defectshall be discarded and another test specimen obtained to verif
18、yconformance to the tensile strength requirements.7. Dimensions and Tolerances7.1 The permissible variation in diameter of the aluminum-coated wire as represented by the test specimens shall be inaccordance with Table 2.8. Weight of Coating8.1 The aluminum-coated wire as represented by the testspeci
19、mens tested in accordance with Test Method A428/A428M, shall have a minimum weight of aluminum coating inaccordance with Table 2.9. Adherence of Coating9.1 The aluminum-coated wire as represented by the testspecimens shall be capable of being wrapped in a close helix ata rate not exceeding 15 turns/
20、min around a cylindrical steelmandrel having a diameter equal to three times the nominaldiameter of the coated wire under test, without cracking orflaking the aluminum coating to such an extent that anyaluminum can be removed by rubbing with the bare fingers.9.2 Loosening or detachment during the ad
21、hesion test ofsuperficial, small particles of aluminum formed by mechanicalpolishing of the surface of the aluminum-coated wire shall notbe considered cause for rejection.10. Workmanship10.1 The aluminum-coated wire shall be free of slivers,scale, and other imperfections not consistent with good com
22、-mercial practice. The coating shall be continuous and reason-ably uniform. To ensure large continuous length coils, weldsmay be present in the finished wire.11. Number of Tests and Retests11.1 Alot shall consist of all of the coils of wire of the samesize, type and class, and shall be offered for i
23、nspection at onetime. A wire sample of sufficient length, approximately 4 ft.(1.2 m), shall be cut from either end of each coil selected fortests described in Sections 6, 8, and 9.11.2 The number of test specimens taken from the ends ofcoils during production to assure compliance with Sections 6and
24、7 varies with the quality control procedures and themanufacturing facilities of each manufacturer, but is generallynot less than 10 % of the coils produced. For the purpose offinal product testing, one specimen from every ten coils orfraction thereof in a lot shall be selected at random, or a totalo
25、f seven specimens, whichever is less.11.3 Should one or more of the wire specimens fail anyrequirement, the lot shall be subjected to retest. For retestpurposes the original lot shall be regrouped into 50 coil lots orfractions thereof. Each lot shall be tested for the property inwhich the original s
26、ample failed to comply at a frequency of10 % or more so that the total number of tests is at least doublethe original. Any lot that exhibits a failure shall be rejected. Ifduring retesting an additional quality parameter is observed tobe defective, the lot of 50 is subject to rejection for that caus
27、e.The manufacturer may test each coil in the failed lot for theproperty in which failure occurred and reject only the noncon-forming coils.12. Inspection12.1 Unless otherwise specified in the contract or purchaseorder, the manufacturer is responsible for the performance ofall inspection and test req
28、uirements specified in this specifica-tion. Except as otherwise specified in the contract or purchaseorder, the manufacturer may use his own or any other suitablefacilities for the performance of the inspection and testTABLE 1 Tensile Strength for Temper DesignationWire Diameter, in.(mm)Tensile Stre
29、ngth, ksi (MPa)ASoft Temper Medium TemperHard Temper0.080 to under 0.106(2.03 to 2.69)75 max(515 max)70 to 95(485 to 655)85 to 115(585 to 795)0.106 to 0.176, incl(2.69 to 4.47)70 max(485 max)65 to 90(450 to 620)80 to 110(550 to 760)Over 0.176(over 4.47)70 max(485 max)60 to 85(415 to 585)75 to 105(51
30、5 to 725)AFor the purpose of determining conformance with this specification, an observedvalue shall be rounded to the nearest 1 ksi in accordance with the rounding methodof Practice E29.TABLE 2 Dimensions, Tolerances, and Minimum Weight ofAluminum Coating per Unit Area of Uncoated Wire SurfaceSpeci
31、fied Wire Diameter, in.(mm)ATolerance, in. (mm)BMinimumWeight of AluminumCoating, oz/ft2(g/m2)0.080 to under 0.092(2.03 to under 2.34) 0.004 (0.10) 0.30 (92)0.092 to under 0.106(2.34 to under 2.69) 0.004 (0.10) 0.32 (98)0.106 to under 0.148(2.69 to under 3.76) 0.004 (0.10) 0.35 (107)0.148 to under 0
32、.244(3.76 to under 6.20) 0.004 (0.10) 0.40 (122)0.244(6.20) 0.005 (0.13) 0.40 (122)AFor the purpose of determining conformance with this specification, an observedvalue shall be rounded to the nearest 0.001 in., in accordance with the roundingmethod of Practice E29.BIt is recognized that the surface
33、s of heavy aluminum coatings, particularly thoseproduced by the hot dip process, are not perfectly smooth. If the tolerances shownin this table are rigidly applied to such irregularities that are inherent to the product,unjustified rejections of wire that would actually be satisfactory for use could
34、 occur.Therefore, it is intended that these tolerances be used in gaging the uniform areasof the aluminized wire.A809 08 (2013)2requirements, unless disapproved by the purchaser at the timethe order is placed. The purchaser shall have the right toperform any of the inspections and tests set forth in
35、 thisspecification when such inspections and tests are deemednecessary to assure that the material conforms to prescribedrequirements.13. Rejection and Rehearing13.1 Material that fails to conform to the requirements ofthis specification may be rejected. Rejections should be re-ported to the produce
36、r or supplier promptly and in writing. Incase of dissatisfaction with the results of the test, the produceror supplier may make claim for a rehearing.13.2 The material must be adequately protected and cor-rectly identified in order that the producer or supplier maymake a proper investigation.14. Pac
37、kaging, Marking, and Loading14.1 Marking shall be by a tag securely attached to each coilof wire and shall show the identity of the producer, name ofproduct, temper, and ASTM designation.14.2 Packaging of the coils of wire shall be by agreementbetween the producer and the purchaser. This agreement s
38、hallinclude coil dimensions and mass.14.3 Unless otherwise specified, the packaging, marking,and loading shall be in accordance with Practices A700.14.4 For procurement by or direct shipment to the U.S.Government, marking for shipment, in addition to the require-ments specified in the contract or or
39、der, shall be in accordancewith MIL-STD-129 for military agencies and with Fed. Std.No. 123 for civil agencies.14.5 When specified in the contract or order, and for directprocurement by or direct shipment to the U.S. Government,commercial packaging shall be in accordance with MIL-STD-1188.15. Keywor
40、ds15.1 aluminized wire; aluminum-coated carbon steel wire;steel wire; wireASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity
41、of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments
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43、eceived a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies
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