ASTM B547 B547M-2010 Standard Specification for Aluminum and Aluminum-Alloy Formed and Arc-Welded Round Tube《铝和铝合金成形和弧焊圆管的标准规范》.pdf

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ASTM B547 B547M-2010 Standard Specification for Aluminum and Aluminum-Alloy Formed and Arc-Welded Round Tube《铝和铝合金成形和弧焊圆管的标准规范》.pdf_第1页
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1、Designation: B547/B547M 10Standard Specification forAluminum and Aluminum-Alloy Formed and Arc-WeldedRound Tube1This standard is issued under the fixed designation B547/B547M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the yea

2、r of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers aluminum and aluminum-alloy(Note 1) formed and arc-welded round tube in diameters 9 to

3、60 in. 230 to 1520 mm, made from formed sheet or plate, buttwelded by gas-tungsten or gas-metal arc-welding methods withor without the use of filler metal.NOTE 1Throughout this specification use of the term alloy in thegeneral sense includes aluminum as well as aluminum alloy.NOTE 2The requirements

4、for the sheet and plate used are the same asin Specifications B209 or B209M.1.2 Alloy and temper designations are in accordance withANSI H35.1/H35.1M. The equivalent Unified NumberingSystem alloy designations are those of Table 1 preceded byA9,for example, A91100 for aluminum 1100 in accordance with

5、Practice E527.1.3 For acceptance criteria for inclusion of new aluminumand aluminum alloys in this specification, see Annex A2.1.4 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system may not be exact equivalents; therefor

6、e, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.1.4.1 The SI units are shown either in brackets or in separatetables.2. Referenced Documents2.1 The following documents of the issue in effect on thedate of mat

7、erial purchase form a part of this specification to theextent referenced herein:2.2 ASTM Standards:2B209 Specification for Aluminum and Aluminum-AlloySheet and PlateB209M Specification for Aluminum and Aluminum-AlloySheet and Plate (Metric)B557 Test Methods for Tension Testing Wrought and CastAlumin

8、um- and Magnesium-Alloy ProductsB557M Test Methods for Tension Testing Wrought and CastAluminum- and Magnesium-Alloy Products (Metric)B660 Practices for Packaging/Packing of Aluminum andMagnesium ProductsB666/B666M Practice for Identification Marking of Alumi-num and Magnesium ProductsB881 Terminolo

9、gy Relating toAluminum- and Magnesium-Alloy ProductsB918 Practice for Heat Treatment of Wrought AluminumAlloysB947 Practice for Hot Rolling Mill Solution Heat Treatmentfor Aluminum Alloy PlateE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with SpecificationsE34 Test M

10、ethods for Chemical Analysis of Aluminum andAluminum-Base AlloysE227 Test Method for Optical Emission SpectrometricAnalysis of Aluminum and Aluminum Alloys by thePoint-to-Plane Technique3E527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)E607 Test Method for Atomic Emi

11、ssion SpectrometricAnalysis Aluminum Alloys by the Point to Plane Tech-nique Nitrogen Atmosphere1This specification is under the jurisdiction of ASTM Committee B07 on LightMetals and Alloys and is the direct responsibility of Subcommittee B07.03 onAluminum Alloy Wrought Products.Current edition appr

12、oved May 1, 2010. Published June 2010. Originallyapproved in 1971. Last previous edition approved in 2002 as B547/B547M02.DOI: 10.1520/B0547_B0547M-10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStan

13、dards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn. The last approved version of this historical standard is referencedon www.astm.org.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Dr

14、ive, PO Box C700, West Conshohocken, PA 19428-2959, United States.E716 Practices for Sampling Aluminum and AluminumAlloys for Spectrochemical AnalysisE1251 Test Method for Analysis of Aluminum and Alumi-num Alloys by Atomic Emission Spectrometry2.3 ANSI Standards:4H35.1/H35.1M Alloy and Temper Desig

15、nation Systems forAluminum2.4 ASME Code:5Boiler and Pressure Vessel Code; Section IX, WeldingQualificationsBoiler and Pressure Vessel Code; Section VIII, Div. 1 and 2,Pressure Vessels2.5 AWS Standard:6A5.10 Aluminum and Aluminum Alloy Welding Rods andBare Electrodes2.6 Federal Standard:7Fed. Std. No

16、. 123 Marking for Shipment (Civil Agencies)2.7 Military Standard:7MIL-STD-129 Marking for Shipment and Storage2.8 AMS Specification:8AMS 2772 Heat Treatment of Aluminum Alloy Raw Mate-rials2.9 Other Standard:9EN 14242 Aluminum and Aluminum Alloys ChemicalAnalysis Inductively Coupled Plasma Optical E

17、missionSpectral Analysis3. Terminology3.1 Definitions: Refer to Terminology B881 for definitionsof product terms used in this specification.3.2 Definitions of Terms Specific to This Standard:3.2.1 capable ofThe term “capable of” as used in thisspecification means that the test need not be performed

18、by theproducer of the material. However, should subsequent testingby the purchaser establish that the material does not meet theserequirements, the material shall be subject to rejection.4. Ordering Information4.1 Orders for material to this specification shall include thefollowing information:4.1.1

19、 This specification designation (which includes thenumber, the year, and the revision letter, if applicable),NOTE 3For inch-pound orders specify Specification B547; for metricorders specify Specification B547M. Do not mix units.4.1.2 Quantity in pieces or pounds kilograms,4.1.3 Alloy (Section 7 and

20、Table 1),4Available from Aluminum Association, Inc., 1525 Wilson Blvd., Suite 600,Arlington, VA 22209, http:/www.aluminum.org.5Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.6Available from

21、American Welding Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126, http:/www.aws.org.7Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/dodssp.daps.dla.mil.8Available from SAE International (SAE), 400 Commonwealth Dr

22、., Warrendale,PA 15096-0001, http:/www.sae.org.9Available from European Committee for Standardization (CEN), 36 rue deStassart, B-1050, Brussels, Belgium, http:/www.cenorm.be or http:/www.cen.eu/esearch.TABLE 1 Chemical Composition LimitsA,B,CNOTE 1In case there is a discrepancy in the values listed

23、 in Table 1 with those listed in the “International Alloy Designations and ChemicalComposition Limits for Wrought Aluminum and Wrought Aluminum Alloys”(known as the “Teal Sheets”), the composition limits registered with theAluminum Association and published in the “Teal Sheets” should be considered

24、the controlling composition. The “Teal Sheets” are available athttp:/www.aluminum.org/tealsheets.Alloy Silicon Iron Copper Manganese Magnesium Chromium Zinc TitaniumOther ElementsDAluminumEach TotalE1100 0.95 Si + Fe 0.050.20 0.05 . . 0.10 . 0.05 0.15 99.00 minF3003 0.6 0.7 0.050.20 1.01.5 . . 0.10

25、. 0.05 0.15 remainderAlclad 3003 3003 alloy clad with 7072 alloy3004 0.30 0.7 0.25 1.01.5 0.81.3 . 0.25 . 0.05 0.15 remainderAlclad 3004 3004 alloy clad with 7072 alloy5050 0.40 0.7 0.20 0.10 1.11.8 0.10 0.25 . 0.05 0.15 remainder5052 0.25 0.40 0.10 0.10 2.22.8 0.150.35 0.10 . 0.05 0.15 remainder508

26、3 0.40 0.40 0.10 0.401.0 4.04.9 0.050.25 0.25 0.15 0.05 0.15 remainder5086 0.40 0.50 0.10 0.200.7 3.54.5 0.050.25 0.25 0.15 0.05 0.15 remainder5154 0.25 0.40 0.10 0.10 3.13.9 0.150.35 0.20 0.20 0.05 0.15 remainder5454 0.25 0.40 0.10 0.501.0 2.43.0 0.050.20 0.25 0.20 0.05 0.15 remainder6061 0.400.8 0

27、.7 0.150.40 0.15 0.81.2 0.040.35 0.25 0.15 0.05 0.15 remainder7072G0.7 Si + Fe 0.10 0.10 0.10 . 0.81.3 . 0.05 0.15 remainderALimits are in percent maximum unless shown as a range or stated otherwise.BAnalysis shall be made for the elements for which limits are shown in this table.CFor purposes of de

28、termining conformance to these limits, an observed value or a calculated value obtained from analysis shall be rounded to the nearestunitinthelast right-hand place of figures used in expressing the specified limit, in accordance with the rounding method of Practice E29.DOthers includes listed elemen

29、ts for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elements notspecified in the specification. However, such analysis is not required and may not cover all metallic Others elements. Should any analysis by the producer or the purc

30、haserestablish that an Others element exceeds the limit of Each or that the aggregate of several Others elements exceeds the limit of Total, the material shall be considerednonconforming.EOther ElementsTotal shall be the sum of unspecified metallic elements 0.010 % or more, rounded to the second dec

31、imal before determining the sum.FThe aluminum content shall be calculated by subtracting from 100.00 % the sum of all metallic elements present in amounts of 0.010 % or more each, roundedtothesecond decimal before determining the sum.GComposition of cladding alloy as applied during the course of man

32、ufacture. Samples from finished tube shall not be required to conform to these limits.B547/B547M 1024.1.4 Temper (Section 9 and Table 2 Table 3),4.1.5 Size (outside or inside diameter, wall thickness, andlength),4.2 Additionally, orders for material to this specificationshall include the following i

33、nformation when required by thepurchaser:4.2.1 Whether heat treatment in accordance with PracticeB918 is required (8.2) or whether heat treatment in accordancewith Practice B947 is acceptable,4.2.2 Whether tension tests of the tube are required inaddition to those of the sheet or plate prior to weld

34、ing (see10.1),4.2.3 Whether air-pressure tests are required (Section 11),4.2.4 Whether hydrostatic tests are required (Section 12),4.2.5 Whether weld areas of tube required “spot” or “full”radiographic examination (Section 13),4.2.6 Whether inspection or witness of inspection and testsby the purchas

35、ers representative is required prior to materialshipment (Section 17),4.2.7 Whether certification is required (Section 19),4.2.8 Whether marking for identification is required (see20.1), and whether special marking for hydrostatic and radio-graphic tests is required (see 20.2),4.2.9 Whether special

36、packaging is required (Section 21), ifPractices B660 applies, and the levels required.5. Materials and Manufacture5.1 The tube shall be made by roll forming (or other suitableforming) sheet or plate into a circular contour with thelongitudinal edges butted together for welding, or5.2 The sheet or pl

37、ate shall be roll formed so that the edgesare butted together in a helical pattern around the circumfer-ence of the tube.5.3 The edges shall be welded together by a gas-shielded-arc process, qualified in accordance with Section IX of theASME Boiler and Pressure Vessel Code.5.4 Filler metal shall be

38、in accordance with AWS Specifi-cation A 5.10.5.5 Any butt-joint configuration (square, Vee, J, bevel-groove, etc.) may be used on either or both sides (single ordouble groove) at the option of the producer within thecapability or limitations of his welding equipment. Whetherwelded from one side (squ

39、are-butt or single-groove) or bothsides (square-butt or double-groove) the face reinforcementand root reinforcement shall not increase the joint thickness bymore than 50 % of the wall thickness or18 in. 3 mm,whichever is smaller. The reinforcements may be dressed tothis dimension or removed entirely

40、 at the manufacturersoption. The weld shall show complete penetration. Backwelding is permitted only when (or provided that) it is part ofthe original welding process; it must not be employed only asa repair procedure for areas of unsatisfactory penetration. Theweld bead shall show no evidence of un

41、der filling on either theroot or reinforcement side. The toe of the weld shall blendsmoothly into the parent material with no undercutting oroverlapping. If tubing is produced by welding individuallyfabricated sections together, longitudinal butt welds shall bepositioned so as to be at least 45 apar

42、t.6. Quality Assurance6.1 Responsibility for InspectionUnless otherwise speci-fied in the contract or purchase order, the producer or supplieris responsible for the performance of all inspection and testrequirements specified herein. Except as otherwise specified inthe contract or order, the produce

43、r or supplier may use his ownor any other suitable facilities for the performance of theinspection and test requirements specified herein, unless dis-approved by the purchaser. The purchaser shall have the rightto perform any of the inspections and tests set forth in thisspecification where such ins

44、pections are deemed necessary toassure that the material conforms to prescribed requirements.6.2 Lot DefinitionAn inspection lot shall be defined asfollows:6.2.1 For heat-treated tempers, an inspection lot shall con-sist of all material of the same mill form, alloy, temper, andnominal dimensions tra

45、ceable to a heat-treat lot or lots, andsubjected to inspection at one time.6.2.2 For nonheat-treated tempers, an inspection lot shallconsist of all material of the same mill form, alloy, temper, andnominal dimensions subjected to inspection at one time.7. Chemical Composition Requirements7.1 Limits:

46、7.1.1 The tube shall conform to the chemical compositionlimits prescribed in Table 1. Conformance shall be determinedby the manufacturer of the sheet and plate used to produce thetube by analyzing samples taken at the time the ingots arepoured, in accordance with E716 and analyzed in accordancewith

47、E607, E1251, E34 or EN 14242. At least one sample shallbe taken for each group of ingots poured simultaneously fromthe same source of molten metal. If the tube manufacturer usessheet or plate whose chemical composition has been deter-mined by analyzing samples taken at the time the ingots werepoured

48、, they shall not be required to sample and analyze thefinished product.NOTE 4It is standard practice in the United States aluminum industryto determine conformance to the chemical composition limits prior tofurther processing of ingots into wrought products. Due to the continuousnature of the proces

49、s, it is not practical to keep a specific ingot analysisidentified with a specific quantity of finished material.7.1.2 The specific filler metal alloy shall be selected by themanufacturer from Table number A2 of AWS SpecificationA 5.10; however, the filler alloy selected shall ensure conform-ance with the requirement of 10.2.2.7.2 If it becomes necessary to analyze the finished orsemifinished product for conformance to chemical compositionlimits, the method used to sample the finished or semifinishedproduct for the determinatio

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