1、Designation: C1029 10C1029 13Standard Specification forSpray-Applied Rigid Cellular Polyurethane ThermalInsulation1This standard is issued under the fixed designation C1029; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year
2、of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers the type
3、s and physical properties of spray applied rigid cellular polyurethane intended for use asthermal insulation. The operating temperatures of the surfaces to which the insulation is applied shall not be lower than 22F(30C) or greater than +225F (+107C). For specific applications, the actual temperatur
4、e limits shall be as agreed upon betweenthe manufacturer and the purchaser.1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information only and are not considered standard.1.3 This
5、 standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.
6、1 ASTM Standards:2C165 Test Method for Measuring Compressive Properties of Thermal InsulationsC168 Terminology Relating to Thermal InsulationC177 Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of theGuarded-Hot-Plate ApparatusC518 Test Method for Ste
7、ady-State Thermal Transmission Properties by Means of the Heat Flow Meter ApparatusC1303 Test Method for Predicting Long-Term Thermal Resistance of Closed-Cell Foam InsulationC1363 Test Method forThermal Performance of Building Materials and EnvelopeAssemblies by Means of a Hot BoxApparatusD883 Term
8、inology Relating to PlasticsD1621 Test Method for Compressive Properties of Rigid Cellular PlasticsD1622 Test Method for Apparent Density of Rigid Cellular PlasticsD1623 Test Method for Tensile and Tensile Adhesion Properties of Rigid Cellular PlasticsD2126 Test Method for Response of Rigid Cellular
9、 Plastics to Thermal and Humid AgingD2842 Test Method for Water Absorption of Rigid Cellular PlasticsD6226 Test Method for Open Cell Content of Rigid Cellular PlasticsE84 Test Method for Surface Burning Characteristics of Building MaterialsE96/E96M Test Methods for Water Vapor Transmission of Materi
10、als3. Terminology3.1 Definitions:For definitions of terms used in this specification, refer to Terminologies C168 and D883.4. Classification4.1 Spray-applied rigid-cellular polyurethane thermal insulation covered by this specification is classified into four types asfollows:1 This specification is u
11、nder the jurisdiction of ASTM Committee C16 on Thermal Insulation and is the direct responsibility of Subcommittee C16.22 on Organic andNonhomogeneous Inorganic Thermal Insulations.Current edition approved June 1, 2010April 15, 2013. Published July 2010June 2013. Originally approved in 1985. Last pr
12、evious edition approved in 20092010 asC1029 09.C1029 10. DOI: 10.1520/C1029-10.10.1520/C1029-13.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Documen
13、t Summary page on the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM reco
14、mmends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.1.1 Type IC
15、ompressive strength 15 psi (104 kPa) minimum.4.1.2 Type IICompressive strength 25 psi (173 kPa) minimum.4.1.3 Type IIICompressive strength 40 psi (276 kPa) minimum.4.1.4 Type IVCompressive strength 60 psi (414 kPa) minimum.5. Ordering Information5.1 Orders for materials purchased under this specific
16、ation shall include the following:5.1.1 ASTM designation, year of issue, and title.5.1.2 Type (see 4.1).5.1.3 R value or thickness required (see 10.1).5.1.4 Sampling, if different (see Section 8).5.1.5 If a certificate of compliance is required (see 13.1).5.1.6 If packaging is other than specified (
17、see 14.1).5.1.7 If marking is other than specified (see 14.4).6. Materials and Manufacture6.1 Spray-applied rigid-cellular polyurethane thermal insulation is produced by the catalyzed chemical reaction of polyisocya-nates with polyhydroxyl compounds, with the addition of other compounds such as stab
18、ilizers and blowing agents.6.2 The materials shall be capable of being mixed and applied using commercial polyurethane spray equipment.NOTE 1The thermal insulation shall be formed directly on the surface to be sprayed, unless agreed upon by the purchaser and the manufacturer.7. Physical Requirements
19、7.1 Polyurethane thermal insulation shall have the limiting property values as shown in Table 1.7.2 Other physical properties shall be required, as agreed upon by the purchaser and the manufacturerNOTE 2Density is not a requirement of this specification, but if agreed upon by the purchaser and the m
20、anufacturer shall be determined in accordancewith Test Method D1622 for point-of-manufacture quality control.8. Sampling8.1 LotFor purposes of sampling, the lot shall consist of all the polyurethane liquid components purchased at one time.8.2 Unit SampleThe unit sample shall consist of approximately
21、 50 lb (23 kg) of each of the two liquid components as requiredto prepare the foam test specimens specified in Section 9. Samples may be drawn from representative bulk storage or from oneor more shipping containers.8.3 Sampling for qualification tests, if required, shall be in accordance with statis
22、tically sound practice. Qualification tests willbe conducted on the physical properties in Table 1.8.4 Sampling for inspection tests, if required, shall be for properties agreed upon between the manufacturer and the purchaser.9. Test Specimen Preparation9.1 Finished polyurethane foam insulation test
23、 panels shall be made by spray application consistent with the manufacturersrecommendations including: temperatures of the liquid components, ambient temperature, temperature and type of substrate, typeand operation of spray equipment, and thickness of foam per pass. Unless otherwise specified and r
24、eported, the ambient andsubstrate temperature shall be 75 6 5F (24 6 3C). The relative humidity must not exceed 80%. The test panels shall be of asufficient quantity and size to satisfy test requirements.NOTE 3Specific panel sizes and thicknesses shall be based on the requirements of the individual
25、tests.TABLE 1 Physical PropertiesProperty RequirementsType I Type II Type III Type IVThermal resistance of 1.0 in. (25 mm) thickness, min, Fft2h/Btu (Km2/W)at mean temperature 75F (24C)6.2 6.2 6.2 6.2Compressive strength, at yield or 10 % deformation, whichever comes first,min, psi (kPa)15 (104) 25
26、(173) 40 (276) 60 (414)Water vapor permeability, max, perm-inches (ng/Pasm) 3.0 (4.4) 3.0 (4.4) 3.0 (4.4) 3.0 (4.4)Water absorption, max, volume % 5 5 5 5Tensile strength, min, psi (kPa) 20 (138) 32 (221) 42 (290) 56 (386)Response to thermal and humid aging, max, linear change % 12 9 6 5Closed cell
27、content, min, % 90 90 90 90Surface burning characteristics, report value . . . .C1029 1329.2 The test panels shall be allowed to cure for at least 72 h at 73 6 2F (23 6 1C) and 50 6 5% relative humidity prior tocutting or testing for physical properties.9.3 Core specimens, when required, shall be ob
28、tained by removing both the external skin and the boundary skin found at thesubstrate/foam interface.Atrim cut on each face to a depth of 18 to 14 in. (3 to 6 mm) is generally sufficient. Core specimens maycontain one or more internal skins at spray pass boundaries.9.4 Sample preparation for Test Me
29、thod D2126: For Type III I, II, III, and IV products the samples sample foams are sprayapplied to Exterior 2 ft. by 2 ft. (610 by 610- mm) exterior CDX Grade 34 in. (19-mm) plywood (unfinished on both sides), whichis 2 ft by 2 ft. (610 by 610- mm). sides). The maximum height of the applied foam shal
30、l be 2 in. (50-mm) above the substrate witha minimum of 2two passes and a maximum of 3.three. A sample of 12 in. x 12 in. (305 by 305-mm) sample is cut from thecenter of the plywood foam sample plywood/foam as the test specimen. The specimen and plywood will be cut in such a mannerthat it will have
31、a nit at least one knit line. The cut foam height will be 1 in. (25 mm) from the plywood surface. The test specimenwill be cut from the field sample so as to have smooth edges free of cracks. All faces will be smooth. Dustsmooth and shall beblown off the sample. dust free. Two specimens shall be use
32、d for test exposure per test. In addition, 2 samples of the plywood willalso be cut 2 in. x 12 in. (305 by 305-mm) as a control. For other product types determine the response to thermal and humidaging on foam core samples of 12 in. x 12 in. (305 by 305-mm).10. Test Methods10.1 Determine thermal res
33、istance in accordance with Test Method C177, Test Method C1363, or Test Method C518 at a meantemperature of 75 6 2F (24 6 1C) and 40F (22C) minimum temperature gradient on 1 6 18-in. (25 6 3-mm) thick corespecimens. These core specimens shall be conditioned at 73 6 2F (23 6 1C) and 50 6 5% relative
34、humidity for 180 6 5 daysfrom time of manufacture (see X1.2) or 90 + 2 days at 140 F (60 C) dry heat + 2 F (1C). Where other thermal resistance testingrequirements are mandated by governmental energy conservation rules and regulations, those procedures shall be required.NOTE 4Although Test Method C1
35、303 can be used to predict long term thermal resistance value, predicted values for current materials covered inSpecification C1029 are not available. The industry has started a test program to address this need.10.2 Determine compressive strength in accordance with Method C165, Procedure A, at a cr
36、osshead speed of 0.1 in./min perinch of thickness, at yield or 10% deformation, whichever comes first, or in accordance with Test Method D1621, Procedure A.The loading force shall be applied parallel to the normal thickness dimension of the insulation panel.10.3 Determine water vapor permeability in
37、 accordance with Test Methods E96/E96M, Desiccant Method, at 73 6 2F (23 61C).10.4 Determine water absorption in accordance with Test Method D2842.10.5 Determine tensile strength in accordance with Test Method D1623.10.6 Determine response to thermal and humid aging in accordance with Test Method D2
38、126. Expose the specimens to 158 +64 F (70 +6 2 C) and 97 +6 3% relative humidity for 168 +6 2 h. Measure after 24 + 1/2h and 168+ 2 h. Measure after thepercent change in the length, width, and thickness directions of the sample at 24 6 12 h and 168 6 2 h.2h. The maximum of thelength, width, and thi
39、ckness shall be compared to the limits in Table 1.10.7 Determine the closed cell content in accordance with Test Method D6226.10.8 Determine the surface burning characteristics in accordance with Test Method E84 at end use thicknesses and report theresults. See Section 1 of Test Method E84 for infor
40、mation regarding the applicability of this test method for testing rigid cellularplastics.11. Inspection11.1 Inspection of the material shall be as agreed upon between the manufacturer and the purchaser as part of the purchaseagreement.12. Rejection and Rehearing12.1 Material that fails to conform t
41、o the requirements of the specification shall be rejected. Rejection shall be reported to themanufacturer promptly and in writing. The manufacturer shall have the right in case of disagreement of the results to make a claimfor a rehearing.13. Certification13.1 When specified in the purchase order or
42、 contract, a manufacturers certification shall be furnished to the purchaser that thematerial was manufactured, sampled, tested, and inspected in accordance with this specification and has been found to meet therequirements. When specified in the purchase order or contract, a report of the test resu
43、lts shall be furnished.13.2 Upon the request of the purchaser in the contract or order, the certification of an independent third party indicatingconformance to the requirements of this specification may be considered.C1029 13314. Packaging and Package Marking14.1 Unless otherwise specified or agree
44、d upon between the manufacturer and the purchaser, the liquid components shall bepackaged in the manufacturers standard commercial containers.14.2 Each container shall be blanketed with dry air or nitrogen and tightly sealed.14.3 Each container shall be clearly identified as either polyisocyanate (“
45、A” component) or resin (“B” component).14.4 Each container shall also be marked with the following information:14.4.1 Name of the manufacturer.14.4.2 Manufacturers product designation.14.4.3 Manufacturers lot number or the date of production, or both.14.4.4 Net weight of the contents and gross weigh
46、t of the container and contents.14.4.5 Instructions for safe handling and recommended storage temperatures.14.4.6 Mixing instructions.14.4.7 Listing agency label if applicable.15. Keywords15.1 air seal; monolithic; SPF; thermal insulationAPPENDIX(Nonmandatory Information)X1. General InformationX1.1
47、The properties of spray-applied polyurethane thermal insulation may vary depending on such factors as the thickness of thefoam sprayed, the temperature and type of substrate, the ambient temperature and humidity, the number of spray passes, and theoutput of the equipment. The properties may also var
48、y depending on different manufacturers liquid components.X1.2 Spray-applied polyurethane thermal insulation generally exhibits its highest thermal resistance at the time of manufacture.The thermal resistance may be significantly influenced by installation and service-related variables such as age, f
49、oam thickness,type of coating, environmental conditions and mechanical abuse. These variables may cause the thermal resistance to be reducedfrom measured initial values.X1.3 The application of a suitable vapor retarder may be required in conjunction with this insulation. In exterior installations,coatings or coverings are necessary for protection from the elements and should be applied on the same day.X1.4 Rigid-cellular polyurethane thermal insulation is combustible to varying degrees when exposed to an ignition source
