1、Designation: C195 07 (Reapproved 2013)Standard Specification forMineral Fiber Thermal Insulating Cement1This standard is issued under the fixed designation C195; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revi
2、sion. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers mineral fiber therma
3、l insulat-ing materials in the form of dry cement, which, when mixedwith a suitable proportion of water, applied as a plastic mass,and dried in place, affords resistance to heat transmission onsurfaces operating at temperatures between 250 and 1900F(about 121 and 1038C).1.2 The values stated in inch
4、-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.3 The following safety hazards caveat pertains only to thetest methods section of this specification: This stand
5、ard doesnot purport to address all of the safety concerns, if any,associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practicesand determine the applicability of regulatory limitations priorto use.2. Referenced Documents2.1 ASTM St
6、andards:2C136 Test Method for Sieve Analysis of Fine and CoarseAggregatesC163 Practice for Mixing Thermal Insulating CementSamplesC166 Test Method for Covering Capacity and VolumeChange Upon Drying of Thermal Insulating CementC168 Terminology Relating to Thermal InsulationC177 Test Method for Steady
7、-State Heat Flux Measure-ments and Thermal Transmission Properties by Means ofthe Guarded-Hot-Plate ApparatusC356 Test Method for Linear Shrinkage of Preformed High-Temperature Thermal Insulation Subjected to SoakingHeatC390 Practice for Sampling and Acceptance of ThermalInsulation LotsC411 Test Met
8、hod for Hot-Surface Performance of High-Temperature Thermal InsulationC518 Test Method for Steady-State Thermal TransmissionProperties by Means of the Heat Flow Meter ApparatusC1045 Practice for Calculating Thermal Transmission Prop-erties Under Steady-State ConditionsC1058 Practice for Selecting Te
9、mperatures for Evaluatingand Reporting Thermal Properties of Thermal InsulationC1114 Test Method for Steady-State Thermal TransmissionProperties by Means of the Thin-Heater ApparatusE136 Test Method for Behavior of Materials in a VerticalTube Furnace at 750C3. Terminology3.1 DefinitionsTerminology C
10、168 shall be considered asapplying to the terms used in this specification.4. Materials and Manufacture4.1 Mineral fiber thermal insulating cement shall be com-posed of mineral fiber and inorganic fillers, with a suitableproportion of heat-resistant binder.4.2 The mineral fiber shall consist of rock
11、, slag, or glassprocessed from a molten state into fibrous form.4.3 Asbestos shall not be used as an ingredient or compo-nent part of the product.5. Other Requirements5.1 The cement shall conform to the requirements given inTable 1. Conformance shall be based on results of tests onspecimens prepared
12、 in accordance with 9.1.5.2 Maximum Use TemperatureWhen tested in accor-dance with 10.5, the dried cement shall not warp, flame, orglow during hot surface exposure. No evidence of melting orfiber degradation shall be evident upon post-test inspection.5.3 Non-combustibilityWhen tested in accordance w
13、ith10.6, the dried cement shall conform to the requirements ofTest Method E136.1This specification is under the jurisdiction of ASTM Committee C16 onThermal Insulation and is the direct responsibility of Subcommittee C16.20 onHomogeneous Inorganic Thermal Insulations.Current edition approved March 1
14、, 2013. Published March 2013. Originallypublished as ES 10, 1942. Last previous edition approved in 2007 as C195 07.DOI: 10.1520/C0195-07R13.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volu
15、me information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States16. Qualification Requirements6.1 The following requirements are employed for purposesof initial material o
16、r product qualification:6.1.1 Linear shrinkage, and6.1.2 Dry adhesion to steel.7. Sampling7.1 The cement shall be sampled, for the purpose of tests,using one of the following procedures. Unless otherwisespecified or agreed upon between the purchaser and themanufacturer or supplier, the cement shall
17、be sampled usingthe manufacturers standard procedure.7.1.1 Use Criteria C390. Each bag shall represent a unit.7.1.1.1 In a single sampling plan by attributes the accept-ability of a lot will be determined by the number of units ofproduct in the sample that do not conform to the specifications.The ac
18、ceptable quality level (AQL) and limiting quality level(LQL) of an acceptance sampling plan, expressed as percent-ages of the units nonconforming, are characteristics of thesampling plan and are not to be viewed as product specifica-tions.7.1.2 Use the average of the test data from the number oftest
19、 specimens required by the appropriate test method torepresent the average for the entire lot.7.2 The specimen for test is to be taken from the middle ofa bag, so as to be representative of material from the entire bag.8. Number of Tests and Retests8.1 If the average of the test data obtained using
20、7.1.2 failsto conform to the requirements of this specification, a secondsample shall be taken from the lot. Average the results of theretest with the results of the original test to determine compli-ance with this specification.9. Specimen Preparation9.1 Mix cement with water and mold, cure, dry, a
21、nd cut inaccordance with Practice C163, to produce the appropriate sizeand shape specimens for testing as specified below.10. Test Methods10.1 Dry Covering CapacityTest Method C166.10.2 Volume Change Upon DryingTest Method C166.10.3 Linear Shrinkage Test Method C356.10.4 Apparent Thermal Conductivit
22、y10.4.1 The thermal conductivity as a function of tempera-ture for the representative specimens shall be determined withdata obtained from a series of thermal tests utilizing testmethods C177, C518,orC1114 as appropriate for the materialunder study. Specimen shall be tested at a maximum thicknessof
23、112 in. (38 mm).10.4.1.1 Test Method C518 shall not be used at tempera-tures or resistances other than those in the range of thecalibration.10.4.1.2 Test Method C1114 shall not be used at tempera-tures or resistance ranges other than those with comparableresults to Test Method C177.10.4.2 The test m
24、ethod selected shall have proven correla-tion with Test Method C177 over the temperature range ofconditions used. In cases of dispute, Test Method C177 shall beconsidered as the final authority for material having flatgeometry.10.4.3 Practice C1058 shall be used to obtain recommendedtest temperature
25、 combinations for testing purposes.10.4.4 As specified in Practice C1045, the range of testconditions must include at least one test where the hot surfacetemperature is greater than, or equal to, the hot limit of thetemperature range of desired data and at least one test wherethe cold surface temper
26、ature is less than, or equal to, the coldlimit of the temperature range desired. Additional tests, at leasttwo, shall be distributed somewhat evenly over the rest of thetemperature range.10.4.5 Conduct the final analysis of the thermal data inaccordance with Practice C1045 to generate a thermal cond
27、uc-tivity versus temperature relationship for the specimen.10.4.6 The final step of Practice C1045 analysis is tocalculate the thermal conductivity using the equations gener-ated at a set of mean temperatures for comparison to thespecification. WarningWhile it is recommended that thespecification da
28、ta be presented as thermal conductivity versustemperature, several existing specifications may contain meantemperature data from tests conducted at specific hot and coldsurface temperatures. In these cases, the thermal conductivityas a function of temperature from the Practice C1045 analysismay prov
29、ide different results. To insure that the data iscompatible, a Practice C680 analysis, using the thermal con-ductivity versus temperature relationship from Practice C1045and the specific hot and cold surface temperatures, is requiredto determine the effective thermal conductivity for comparisonto th
30、e specification requirements.10.5 Maximum Use TemperatureTest Method C411,attheinsulations maximum use temperature and at the manufactur-ers maximum recommended thickness at that temperature.The test surface shall be at the intended surface temperaturewhen test begins. No special requirements for he
31、at up shall bespecified by the manufacturer.10.6 Non-combustibilityTest Method E136.11. Inspection11.1 The following requirements are employed for purposesof acceptance sampling of lots or shipments of qualifiedcement:TABLE 1 Physical RequirementsDry covering capacity, min, ft2, 1 in. in thickness p
32、er 100 lb ofdry cement (m2, 1 cm in thickness per 100 kg of dry cement)30 (15.6)Volume change (shrinkage) upon drying, max, % 35 (35)Linear shrinkage (length) after heat soaking at 1600F (871C)max, %5(5)Apparent thermal conductivity, max, Btuin./hft2F (W/mK):AAt mean temperature of 200F (93C) 0.70 (
33、0.101)At mean temperature of 500F (260C) 0.85 (0.123)At mean temperature of 700F (371C) 0.95 (0.137)At mean temperature of 900F (482C) 1.2 (0.173)AThe user is advised that some applications could require the knowledge of thethermal conductivity of the insulating cement at mean temperatures above tho
34、seshown. Consult the manufacturer for data at mean temperatures exceeding thoselisted.C195 07 (2013)211.1.1 Dry covering capacity.11.1.2 Volume change upon drying.12. Rejection and Rehearing12.1 Failure to conform to the requirements in this specifi-cation shall constitute cause for rejection. Rejec
35、tion shall bereported to the manufacturer or supplier promptly and inwriting.12.2 In case of rejection, the manufacturer or supplier shallhave the right to reinspect the rejected shipment and resubmitthe lot after removal of that portion not conforming to thespecified requirements.13. Certification1
36、3.1 When specified in the purchase order or contract, thepurchaser shall be furnished certification that samples repre-senting each lot have been either tested or inspected as directedin this specification and the requirements have been met. Whenspecified in the purchase order or contract, a report
37、of the testresults shall be furnished.14. Packaging14.1 Unless otherwise specified or agreed upon by thepurchaser and the manufacturer or supplier, the cement shall bepackaged in the manufacturers standard commercial contain-ers.15. Keywords15.1 insulating cement; mineral fiber; thermal insulationAS
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39、ntirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
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41、 on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).C195 07 (2013)3