ASTM D2200-2013 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces《涂漆钢表面用绘图表面预处理标准和指南的标准实施规程》.pdf

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ASTM D2200-2013 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces《涂漆钢表面用绘图表面预处理标准和指南的标准实施规程》.pdf_第1页
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ASTM D2200-2013 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces《涂漆钢表面用绘图表面预处理标准和指南的标准实施规程》.pdf_第2页
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ASTM D2200-2013 Standard Practice for Use of Pictorial Surface Preparation Standards and Guides for Painting Steel Surfaces《涂漆钢表面用绘图表面预处理标准和指南的标准实施规程》.pdf_第3页
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1、Designation: D2200 13 Swedish Standards AssociationStandard SIS 05 59 00ISO 8501SSPC: The Society for Protective CoatingsSSPC VIS 1, VIS 3, VIS 4/NACE VIS 7, VIS 5/NACE VIS 9Danish Standards AssociationDanish Standard DS 2019European Committee of Paint and PrintingInk Manufacturers AssociationStanda

2、rd Practice forUse of Pictorial Surface Preparation Standards and Guidesfor Painting Steel Surfaces1This standard is issued under the fixed designation D2200; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revisio

3、n. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 The visual surface preparation guides and standar

4、dsconsist of a series of color prints available as separatepublications. Five different sets of photographs are described inthis standard, designated as Method A (ISO/Swedish Stan-dard2) and Methods B through E (SSPC Guides and ReferencePhotographs3). The methods differ in the depiction of the initi

5、alsurface, in the definition and depiction of the cleaningconditions, and in the number of cleaning methods included.Because of these differences, the specifier should state whichmethod to use.1.2 The colored visual surface preparation guides representdifferent conditions of hot rolled carbon steel

6、before and aftersurface preparation. Prior to cleaning, there are four rustgrades, A to D, that cover the range from intact mill scale to100 % rusted and pitted steel. The standards then depict theappearance of the initial conditions after cleaning by one ormore methods (for example, dry abrasive bl

7、ast cleaning) tovarious degrees of thoroughness. In addition, Method Bincludes three painted conditions that contain various degreesof deterioration. The Guide3depicts these conditions aftervarious degrees of dry abrasive blast cleaning. Method Cincludes four rust grades and three painted conditions

8、 thatcontain various degrees of deterioration. The Guide4depictsthese conditions after various degrees of hand and power toolcleaning. Method D includes two rust grades and four paintedconditions that contain various degrees of deterioration. TheGuide5depicts these conditions after various degrees o

9、f waterjetting, with three levels of flash rusting. Method E includestwo rust grades. The Guide6depicts these conditions aftervarious degrees of wet abrasive blast cleaning, with threelevels of flash rusting.2. Referenced Documents2.1 Other Documents:Pictorial Surface Preparation Standards and Guide

10、s2,3,4,5,6Surface Cleanliness Definitions3,43. Terminology3.1 Definitions:3.1.1 The cleanliness definitions for the Method A visualsurface preparation standard appear in the text of the pictorialsurface preparation standards publication.2The definitions forMethods B, C, D, and E are found in a separ

11、ate publication.3,4,5,64. Significance and Use4.1 The appearance of the various degrees of dry and wetabrasive blast cleaning, hand and power tool cleaning and1This practice is under the jurisdiction of ASTM Committee D01 on Paint andRelated Coatings, Materials, and Applications and is the direct re

12、sponsibility ofSubcommittee D01.46 on Industrial Protective Coatings.The pictorial standards described were prepared by the Swedish CorrosionInstitute and have been jointly approved by ASTM, The Society For ProtectiveCoatings (SSPC) (VIS 1), and the Swedish Standardizing Commission.Current edition a

13、pproved June 1, 2013. Published July 2013. Originally approvedin 1966. Last previous edition approved in 2008 as D2200 08. DOI: 10.1520/D2200-13.2The pictorial surface preparation standard Method A is available from TheSociety for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh, PA152

14、22-4656, http:/www.sspc.org and Sveriges Standardiseringskommission, Box3295, Stockholm 3, Sweden.3The Visual Guide for Method B and surface cleanliness definitions are availablefrom The Society for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh,PA 15222-4656, http:/www.sspc.org.4The

15、 Visual Guide for Method C and the surface cleanliness definitions areavailable from The Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.5The Visual Guide for Method D and the surface cleanliness definitions areavailable from The Society f

16、or Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.6The Visual Guide for Method E and the surface cleanliness definitions areavailable from The Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.or

17、g.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1water jetting are influenced by the initial rust grades of the steelbeing cleaned and/or the type and condition of the coating onthe existing steel. The standards and guides aid visual

18、ly injudging and evaluating the degree of rusting and/or paintdeterioration before cleaning and the degree of cleaning ofsteel surfaces prior to painting.4.2 Five methods have evolved because of differences in thepractice of using visual standards and guides throughout theworld, and the method of su

19、rface preparation employed. InEurope, the visual standards (Method A) are used as theprimary means of assessing the degree of cleaning. In the US,the SSPC written definitions take precedence with the visualguides and reference photographs used as a supplement. Thevisual guides and reference photogra

20、phs of Methods B, C, andD conform to the SSPC written definitions. There are nowritten definitions for Method E.5. Procedure and InterpretationMethod A ISO/Swedish Standard(Hand Tool Cleaning, Power Tool Cleaning, AbrasiveBlast Cleaning, Flame Cleaning)5.1 Determine the method of cleaning to be used

21、 (forexample, hand or power tool cleaning, abrasive blast cleaning,or flame cleaning).5.2 Determine the initial condition of the steel according tofour initial grades (conditions).5.2.1 Condition A: Tightly adhering mill scale.5.2.2 Condition B: Mill scale and rust.5.2.3 Condition C: Rusted.5.2.4 Co

22、ndition D: Rusted and pitted.5.3 Following the cleaning operation, compare the preparedsurface to the photograph corresponding to the specified degreeof thoroughness (St2, St3, F1, Sa1, Sa2, Sa212, Sa3) for theparticular initial condition. Determine whether the preparedsurface meets the cleanliness

23、requirements of the contractdocuments (specification).5.4 Repeat the procedure for representative areas of struc-ture and record the initial condition, method of cleaning, anddegree of thoroughness achieved.Method B, SSPC VIS 1 Guide and ReferencePhotographs for Steel Surfaces Prepared by AbrasiveBl

24、ast Cleaning (Dry)5.5 Determine the degree of blast cleaning specified by thecontract documents.5.6 Determine the initial condition of steel according to theseven initial condition photographs A-D: G1,G2,G3.5.6.1 Condition A: Tightly adhering mill scale.5.6.2 Condition B: Mill scale and rust.5.6.3 C

25、ondition C: Rusted with little or no pitting.5.6.4 Condition D: Rusted and pitted.5.6.5 Condition G1: Deteriorated coating with extensivepinpoint rusting.5.6.6 Condition G2: Deteriorated coating with moderatepitting.5.6.7 Condition G3: Deteriorated coating with severe pit-ting.5.7 Following the abra

26、sive blast cleaning operation, com-pare the prepared surface to the photograph corresponding tothe degree of surface cleanliness required by the contractdocuments (SSPC-SP7, SP14, SP6, SP10, SP5) for the particu-lar initial condition. Determine whether the prepared surfacemeets the cleanliness requi

27、rements.5.8 Repeat the procedure for all representative areas ofstructure and record for each area the initial condition anddegree of cleanliness achieved.5.9 When abrasives other than silica sand are used for blastcleaning, consult the photographs in the Appendix A of theSSPC VIS 1 Guide for variat

28、ions in appearance created by theabrasive type.5.10 Consult Appendix B of the SSPC VIS 1 Guide forphotographs illustrating the effect of variations in surfaceprofile depth, observation angle and lighting on the appearanceof prepared surfaces.NOTE 1Different steel surfaces show differences in shade,

29、color, tone,pitting, flaking, mill scale, etc. To some extent, these differences betweenthe actual steel surface and the visual guide can be reconciled by preparinga project-specific cleanliness standard.Method C, SSPC VIS 3 Guide and ReferencePhotographs for Steel Surfaces Prepared by Power andHand

30、 Tool Cleaning5.11 Determine the degree of hand or power tool cleaningspecified by the contract documents.5.12 Determine the initial condition of previously uncoatedor coated steel with photographs A-D or E-G, respectively.5.12.1 Condition A: Tightly adhering mill scale.5.12.2 Condition B: Mill scal

31、e and rust.5.12.3 Condition C: Rusted with little or no pitting.5.12.4 Condition D: Rusted and pitted.5.12.5 Condition E: Light colored paint applied to abrasiveblast cleaned steel, mostly intact.5.12.6 Condition F: Zinc-rich paint applied to abrasive blastcleaned steel.5.12.7 Condition G: Paint sys

32、tem applied to mill scale,thoroughly weathered, blistered or stained.5.13 Following the hand or power tool cleaning operation,compare the prepared surface to the photograph correspondingto the degree of cleanliness required by the contract documents(SSPC-SP2, SP3, SP11, SP15) for the particular init

33、ial condi-tion. Determine whether the prepared surface meets the clean-liness requirements.5.14 Repeat the procedure for all representative areas of thestructure and record for each area the initial condition, themethod of cleaning and the degree of cleanliness achieved.NOTE 2Different steel surface

34、s show differences in shade, color, tone,pitting, flaking, mill scale, etc. To some extent, these differences betweenthe actual steel surface and the visual guide can be reconciled by preparinga project-specific cleanliness standard.NOTE 3The type of power tool employed to perform the cleaning cancr

35、eate varying appearances of the prepared surfaces. Visual representa-tions of surfaces prepared using power wire brushes (PWB) and sandingD2200 132discs (SD) are depicted in Method C.NOTE 4Visual representations of surface profile that has been restoredor re-exposed after power tool cleaning to expo

36、se bare metal (SP11/R) aredepicted for two initial conditions (E and F) in Method C.Method D, SSPC VIS 4/NACE VIS 7 Guide andReference Photographs for Steel Surfaces Prepared byWaterjetting5.15 Determine the degree of water jetting specified by thecontract documents.5.16 Determine the initial condit

37、ion of previously uncoatedor coated steel with photographs C-D or E-H, respectively.5.16.1 Condition C: Rusted with little or no pitting.5.16.2 Condition D: Rusted and pitted.5.16.3 Condition E: Light colored paint applied to abrasiveblast cleaned steel, mostly intact.5.16.4 Condition F: Zinc-rich p

38、aint applied to abrasive blastcleaned steel.5.16.5 Condition G: Paint system applied to mill scale,thoroughly weathered, blistered or stained.5.16.6 Condition H: Degraded paint system applied to steelthoroughly weathered, blistered, or stained.5.17 Following the water jetting operation, compare thep

39、repared surface to the photograph corresponding to the degreeof cleanliness required by the contract documents (SP-WJ-1,SP-WJ-2, SP-WJ-3, SP-WJ-4) for the particular initial condi-tion. Determine whether the prepared surface meets the clean-liness requirements immediately after cleaning.5.18 If flas

40、h rusting (rust back) is permitted by the contractdocuments, assess the level of flash rusting (light, medium,heavy) and determine whether the surface meets the require-ments of the contract documents immediately prior to coating.5.19 Repeat the procedure for all representative areas of thestructure

41、 and record for each area the initial condition, themethod of cleaning, the degree of cleanliness achieved and thelevel of flash rusting (if permitted).NOTE 5Different steel surfaces show differences in shade, color, tone,pitting, flaking, mill scale, etc. To some extent, these differences betweenth

42、e actual steel surface and the visual guide can be reconciled by preparinga project-specific cleanliness standard.Method E, SSPC VIS 5/NACE VIS 9 Guide andReference Photographs for Steel Surfaces Prepared byWet Abrasive Blast Cleaning5.20 Determine the degree of wet abrasive blast cleaningspecified

43、by the contract documents.5.21 Determine the initial condition of previously uncoatedsteel with photographs C or D.5.21.1 Condition C: Rusted with little or no pitting.5.21.2 Condition D: Rusted and pitted.5.22 Following the wet abrasive blast cleaning operation,compare the prepared surface to the p

44、hotograph correspondingto the degree of cleanliness required by the contract documents(WAB-6, WAB-10) for the particular initial condition. Deter-mine whether the prepared surface meets the cleanlinessrequirements immediately after cleaning.5.23 If flash rusting (rust back) is permitted by the contr

45、actdocuments, assess the level of flash rusting (light, medium,heavy) and determine whether the surface meets the require-ments of the contract documents immediately prior to coating.5.24 Repeat the procedure for all representative areas of thestructure and record for each area the initial condition

46、, themethod of cleaning, the degree of cleanliness achieved and thelevel of flash rusting (if permitted).NOTE 6Different steel surfaces show differences in shade, color, tone,pitting, flaking, mill scale, etc. To some extent, these differences betweenthe actual steel surface and the visual guide can

47、 be reconciled by preparinga project-specific cleanliness standard.6. Keywords6.1 abrasive blast cleaning; blast cleaning; flame cleaning;flash rusting; hand tool cleaning; photographic standards forsurface preparation; power tool cleaning; surface preparation;surface preparation standards; visual g

48、uides; visual standards;water jettingwet abrasive blast cleaningASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any suc

49、h patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that yo

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