ASTM D2513-2007be1 Standard Specification for Thermoplastic Gas Pressure Pipe Tubing and Fittings.pdf

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1、Designation: D 2513 07be1An American National StandardStandard Specification forThermoplastic Gas Pressure Pipe, Tubing, and Fittings1This standard is issued under the fixed designation D 2513; the number immediately following the designation indicates the year oforiginal adoption or, in the case of

2、 revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.e1NOTETest Method F 1784

3、was removed from Referenced Documents in May 2008.1. Scope1.1 This specification covers requirements and test methodsfor material (see Appendix X1) dimensions and tolerances,hydrostatic burst strength, chemical resistance, and impactresistance of plastic pipe, tubing, and fittings for use in fuel ga

4、smains and services for direct burial and reliner applications.The annexes provide specific requirements and test methodsfor each of the materials currently approved. If and whenadditional materials are available, specific annex requirementswill be added. The pipe and fittings covered by this specif

5、ica-tion are intended for use in the distribution of natural gas.Requirements for the qualifying of polyethylene systems foruse with liquefied petroleum gas are covered in Annex A1.1.1.1 This specification does not cover threaded pipe. De-sign considerations are discussed in Appendix X2. In-plantqua

6、lity control programs are specified in Annex A3 and AnnexA4.1.2 The text of this specification references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the specification.1

7、.3 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are providedfor information purposes only.1.4 The following is an index of the annexes and appendixesin this specification:Annex SubjectAnnex A1 Polyethylene (PE) Pipe and FittingsAnnex A2 Pol

8、y (Vinyl Chloride) (PVC) Pipe and Fittings for Maintenance orRepairAnnex A3 In-Plant Quality Control for all materials up to 12 in.Annex A4 In-Plant Quality Control for PE materials between 14 and 24 in.Annex A5 Polyamide (PA) Pipe and FittingsAnnex A6 Magnetic-detectable Polyethylene PipeAnnex A7 C

9、rosslinked Polyethylene (PEX) PipeAnnex A8 Peelable PE PipeAppendixes SubjectAppendix X1 New MaterialsAppendix X2 Design ConsiderationAppendix X3 Gas Pressure Pipe and Fittings Produced from Polyethylene(PE) materials with Minimum Required Strength (MRS) Desig-nation1.5 The following precautionary c

10、aveat pertains only to thetest method portion, Section 6, of this specification. Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine

11、 the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:22.1.1 Terminology:D 1600 Terminology for Abbreviated Terms Relating toPlasticsF 412 Terminology Relating to Plastic Piping Systems2.1.2 Test Methods for:D 638 Test Method for Tensile Properties of P

12、lasticsD 789 Test Methods for Determination of Solution Viscosi-ties of Polyamide (PA)D 792 Test Methods for Density and Specific Gravity (Rela-tive Density) of Plastics by DisplacementD 1238 Test Method for Melt Flow Rates of Thermoplasticsby Extrusion PlastometerD 1505 Test Method for Density of P

13、lastics by the Density-Gradient TechniqueD 1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD 1599 Test Method for Resistance to Short-Time Hydrau-lic Pressure of Plastic Pipe, Tubing, and FittingsD 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe

14、 and FittingsD 2152 Test Method for Adequacy of Fusion of ExtrudedPoly(Vinyl Chloride) (PVC) Pipe and Molded Fittings byAcetone Immersion1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.60 on Gas.Current

15、 edition approved Nov. 15, 2007. Published December 2007. Originallyapproved in 1966. Last previous edition approved in 2007 as D 2513 07a.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume

16、 information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.D 2290 Test Method for Apparent Hoop Tensile Strength ofPlastic or Reinforced Plastic Pipe by Split Disk Me

17、thodD 2412 Test Method for Determination of External LoadingCharacteristics of Plastic Pipe by Parallel-Plate LoadingD 2444 Test Method for Determination of the Impact Re-sistance of Thermoplastic Pipe and Fittings by Means of aTup (Falling Weight)D 2765 Test Methods for Determination of Gel Content

18、 andSwell Ratio of Crosslinked Ethylene PlasticsD 2837 Test Method for Obtaining Hydrostatic DesignBasis for Thermoplastic Pipe Materials or Pressure DesignBasis for Thermoplastic Pipe ProductsD 2855 Practice for Making Solvent-Cemented Joints withPoly(Vinyl Chloride) (PVC) Pipe and FittingsD 4883 T

19、est Method for Density of Polyethylene by theUltrasound TechniqueF 402 Practice for Safe Handling of Solvent Cements,Primers, and Cleaners Used for Joining Thermoplastic Pipeand FittingsF 1473 Test Method for Notch Tensile Test to Measure theResistance to Slow Crack Growth of Polyethylene Pipesand R

20、esins2.1.3 Practices for:D 543 Practices for Evaluating the Resistance of Plastics toChemical ReagentsD 618 Practice for Conditioning Plastics for TestingD 1898 Sampling of PlasticsD 2657 Practice for Heat Fusion Joining of Polyolefin Pipeand FittingsD 2774 Practice for Underground Installation of T

21、hermo-plastic Pressure Piping2.1.4 Specification for:D 1248 Specification for Polyethylene Plastics ExtrusionMaterials for Wire and CableD 1784 Specification for Rigid Poly(Vinyl Chloride) (PVC)Compounds and Chlorinated Poly(Vinyl Chloride)(CPVC) CompoundsD 2241 Specification for Poly(Vinyl Chloride

22、) (PVC)Pressure-Rated Pipe (SDR Series)D 2466 Specification for Poly(Vinyl Chloride) (PVC) Plas-tic Pipe Fittings, Schedule 40D 2467 Specification for Poly(Vinyl Chloride) (PVC) Plas-tic Pipe Fittings, Schedule 80D 2564 Specification for Solvent Cements for Poly(VinylChloride) (PVC) Plastic Piping S

23、ystemsD 2672 Specification for Joints for IPS PVC Pipe UsingSolvent CementD 2740 Specification for Polyvinyl Chloride (PVC) PlasticTubing3D 2683 Specification for Socket-Type Polyethylene Fittingsfor Outside Diameter-Controlled Polyethylene Pipe andTubingD 3261 Specification for Butt Heat Fusion Pol

24、yethylene(PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubingD 3350 Specification for Polyethylene Plastics Pipe andFittings MaterialsD 4066 Classification System for Nylon Injection and Ex-trusion Materials (PA)D 4101 Specification for Polypropylene Injection and Ex-trusion MaterialsF

25、 1055 Specification for Electrofusion Type PolyethyleneFittings for Outside Diameter Controlled PolyethylenePipe and TubingF 1563 Specification for Tools to Squeeze-off Polyethylene(PE) Gas Pipe or TubingF 1733 Specification for Butt Heat Fusion Polyamide(PA)Plastic Fitting for Polyamide(PA) Plastic

26、 Pipe and TubingF 2138 Specification for Excess Flow Valves for NaturalGas Service2.2 ANSI Standards:B 16.40 Manually Operated Thermoplastic Gas Shutoffsand Valves in Gas Distribution Systems4B 31.8 Gas Transmission and Distribution Piping Systems42.3 Federal Specifications:Fed. Std. No. 123 Marking

27、 for Shipment (Civil Agencies)5OPS 49 CFR Part 192 Title 49, Code of Federal Regula-tions52.4 Military Standards:MIL-STD-129 Marking for Shipment and Storage5MIL-STD-1235 (ORD) Single- and Multi-Level Continu-ous Sampling Procedures and Tables for Inspection byAttributes2.5 ISO Standards6:ISO 4437 B

28、uried polyethylene (PE) pipes for the supply ofgaseous fuels-Metric series-SpecificationsISO 11922-1 Thermoplastics pipes for the conveyance offluidsDimensions and tolerances Part 1: Metric seriesISO 17454 Plastics piping systems - multilayer pipe - testmethod for the adhesion of the different layer

29、s using apulling rig.ISO 9080 Thermoplastics Pipes for the Transport ofFluidsMethods of Extrapolation of Hydrostatic StressRupture Data to Determine Long-Term HydrostaticStrength of Thermoplastic Pipe MaterialsISO 12162 Thermoplastic Materials for Pipes and Fittingsfor Pressure ApplicationsClassific

30、ation andDesignationOverall Service (Design) Coefficient2.6 Plastic Pipe Institute7PPI TR-33 Generic Butt Fusion Joining for PolyethyleneGas PipePPI TR3 Policies and Procedures for Developing Hydro-static Design Basis (HDB), Pressure Design Basis (PDB)PPI TR4 Hydrostatic Design Bases and Maximum Rec

31、om-mended Hydrostatic Design Stresses for ThermoplasticPiping Materials3Withdrawn.4F17Available from American National Standards Institute (ANSI), 25 W. 43rdSt., 4th Floor, New York, NY 10036, http:/www.ansi.org.5Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave.

32、, Philadelphia, PA 19111 5094, Attn: NPODS.6Available from International Organization for Standardization 1 Rue deVaremb, Case Postale 56, CH-1211, Geneva 20, Switzerland7Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.D 2513 07be

33、12PPI TR-41, Generic Saddle Fusion Joining Procedure forPolyethylene Gas Piping7PPI TN-30/2006 Requirements for the Use of ReworkMaterials in Polyethylene Gas Pipe7PPI TN-7 Nature of Hydrostatic Stress Rupture Curves2.7 Other Documents:8National Fire ProtectionAssociation: NFPA 58, Storage andHandli

34、ng Liquefied Petroleum Gases3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F 412, and abbreviations are in accordance with Ter-minology D 1600, unless otherwise specified.3.2 The gas industry terminology used in this specificationis in accordance with ANSI B 31.8 or 49

35、CFR Part 192, unlessotherwise indicated.3.3 The term pipe used herein refers to both pipe and tubingunless specifically stated otherwise.3.4 re-rounding equipmentequipment used to reform thepipe and permanently reduce ovality to 5% or less.3.5 rounding equipmentequipment, devices, clamps, andso fort

36、h, used to temporarily hold the pipe round whileout-of-roundness measurements are made, or a joining proce-dure (heat fusion, electrofusion, or mechanical) is performed.3.6 standard thermoplastic material designated codethepipe material designation code shall consist of the abbreviationfor the type

37、of plastic (PE, PVC, or PA) followed by Arabicnumerals which describe the short term properties in accor-dance with applicable ASTM standards, the hydrostatic designstress for water at 73.4F (23C) in units of 100 psi with anydecimal figures dropped. Where the hydrostatic design stresscode contains l

38、ess than two figures, a zero is used before thenumber. Thus, a complete material designation code shallconsist of two or three letters and four figures for plastic pipematerials. For example, PE2708 is a grade PE27 polyethylenewith an 800psi design stress for water at 73.4F (23C). Thehydrostatic des

39、ign stresses for gas are not used in this desig-nation code.3.7 thermoplastic pipe dimension ratio (DR)the ratio ofpipe diameter to wall thickness. It is calculated by dividing thespecified outside diameter of the pipe, in inches, by theminimum specified wall thickness, in inches. The standarddimens

40、ion ratio (SDR) is a common numbering system whichis derived from the ANSI preferred number series R 10.3.8 toe-ina small reduction of the outside diameter at thecut end of a length of thermoplastic pipe.4. Materials4.1 GeneralThe plastic used to make pipe and fittingsshall be virgin plastic or rewo

41、rked plastic (see 4.2) as specifiedin the Annexes and shall have a Plastics Pipe Institute (PPI)long-term hydrostatic design stress and hydrostatic designbasis rating.4.2 Rework MaterialClean rework material of the samecommercial designation, generated from the manufacturersown pipe and fitting prod

42、uction shall not be used unless thepipe and fitting produced meet all the requirements of thisspecification.NOTE 1References and material descriptions for ABS, CAB, PB,PE2306, PE2406, PE3306, PE3406 and PE3480 have been removed fromD 2513. Elimination of these materials does not affect the pipelines

43、 thatare in service. They can still be used for gas distribution. The main reasonfor removing these materials from this standard is to reflect the currentstate of the art in gas distribution plastic piping.4.3 Documentation A documentation system to allow fortraceability of raw materials including p

44、ercentage and materialclassification (or designation, if applicable) of rework materialsused in the manufacture of the pipe product meeting therequirements of this specification shall exist and be supplied tothe purchaser, if requested.5. Requirements5.1 GeneralSee the annexes for specific product r

45、equire-ments in addition to the following. Pipe shall be supplied ineither coils or straight lengths. Any pipe supplied in coils mustmeet the same requirements before and after coiling.5.2 WorkmanshipThe pipe and fittings shall be homoge-neous throughout and free of visible cracks, holes, foreigninc

46、lusion, blisters, and dents, or other injurious defects. Thepipe and fittings shall be as uniform as commercially practi-cable in color, opacity, density, and other physical properties.5.3 Pipe and Tubing Dimensions and Tolerances:5.3.1 DimensionThe dimensions shall be specified bywall thickness and

47、 outside diameter.5.3.1.1 DiametersThe outside diameter shall meet therequirements given in Table 1 or Table 2 when measured inaccordance with 6.5.5.3.1.2 Toe-InWhen measured in accordance with 6.5.1.1,the outside diameter at the cut end of the pipe shall not be morethan 1.5 % smaller than the undis

48、torted outside diameter.Measurement of the undistorted outside diameter shall be madeno closer than 1.5 pipe diameters or 11.8 in. (300 mm),whichever distance is less, from the cut end of the pipe.Undistorted outside diameter shall meet the requirements ofTable 1 or Table 2.5.3.1.3 Wall ThicknessThe

49、 wall thickness shall be asspecified in Table 2 or Table 3 when measured in accordancewith 6.5.1.2. The minimum wall thickness at any point ofmeasurement shall be not less than the minimum wall thicknessspecified in Table 2 or Table 3.5.3.1.4 Wall Thickness Eccentricity Range The wallthickness eccentricity range shall be within 12 % when mea-sured in accordance with 6.5.1.3.5.3.1.5 OvalityThe ovality (cross section) of 3 in. IPS(88.9 mm) and smaller pipe shall not exceed 5 % whenmeasured in accordance with 6.5.3. Measurements of coiledpipe shall be m

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