1、Designation: D 2661 08An American National StandardStandard Specification forAcrylonitrile-Butadiene-Styrene (ABS) Schedule 40 PlasticDrain, Waste, and Vent Pipe and Fittings1This standard is issued under the fixed designation D 2661; the number immediately following the designation indicates the ye
2、ar oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Depart
3、ment of Defense.1. Scope*1.1 This specification covers fittings and single and coex-truded acrylonitrile-butadiene-styrene (ABS) plastic drain,waste, and vent pipe (DWV) made to Schedule 40 iron pipesizes (IPS). Plastic which does not meet the material require-ments specified in Section 5 is exclude
4、d from single layer andall coextruded layers.1.2 Specification for fittings for use with pipe meeting therequirements of this specification are given in Annex A1.1.3 Acrylonitrile-butadiene-styrene plastic, which does notmeet the definition of virgin ABS plastic as given in 3.2.2,isexcluded, as perf
5、ormance of plastic other than those defined asvirgin was not determined. ABS rework plastic, which meetsthe requirements of rework plastic as given in 5.3, is accept-able.1.4 Reprocessed plastic or recycled plastic as defined inTerminology D 883 is excluded.1.5 Recommendations for storage, joining,
6、and installationare provided inAppendix X1,Appendix X2, andAppendix X3,respectively.1.6 The text of this specification references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirement
7、s of the specification.1.7 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.2. Referenced Documents2.1 ASTM Standards:2D 618 Practice for
8、Conditioning Plastics for TestingD 883 Terminology Relating to PlasticsD 1600 Terminology for Abbreviated Terms Relating toPlasticsD 1898 Practice for Sampling of Plastics3D 2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD 2135 Classification of Hard Rubber Materials3
9、D 2235 Specification for Solvent Cement for Acrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe and FittingsD 2321 Practice for Underground Installation of Thermo-plastic Pipe for Sewers and Other Gravity-Flow Applica-tionsD 2412 Test Method for Determination of External LoadingCharacteristics of Pla
10、stic Pipe by Parallel-Plate LoadingD 2444 Test Method for Determination of the Impact Re-sistance of Thermoplastic Pipe and Fittings by Means of aTup (Falling Weight)D 3311 Specification for Drain, Waste, and Vent (DWV)Plastic Fittings PatternsD 3965 Specification for Rigid Acrylonitrile-Butadiene-S
11、tyrene (ABS) Materials for Pipe and FittingsE 105 Practice for Probability Sampling Of MaterialsE 122 Practice for Calculating Sample Size to Estimate,With Specified Precision, the Average for a Characteristicof a Lot or ProcessF 402 Practice for Safe Handling of Solvent Cements,Primers, and Cleaner
12、s Used for Joining Thermoplastic Pipeand FittingsF 412 Terminology Relating to Plastic Piping SystemsF 1498 Specification for Taper Pipe Threads 60 for Ther-moplastic Pipe and FittingsF 2135 Specification for Molded Drain, Waste, and Vent(DWV) Short-Pattern Plastic Fittings2.2 Federal Standard:Fed.
13、Std. No. 123 Marking for Shipment (Civil Agencies)42.3 Military Standard:1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.63 on DWV.Current edition approved May 1, 2008. Published May 2008. Originallyapp
14、roved in 1967. Last previous edition approved in 2006 as D 2661 06.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM we
15、bsite.3Withdrawn.4Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C7
16、00, West Conshohocken, PA 19428-2959, United States.MIL-STD-129 Marking for Shipment and Storage43. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F 412, and abbreviations are in accordance with Ter-minology D 1600, unless otherwise specified. The abbreviationfor acrylonit
17、rile-butadiene-styrene is ABS.3.1.1 coextruded pipepipe consisting of two or moreconcentric layers of material bonded together in processing byany combination of temperature, pressure, grafting, crosslink-ing, or adhesion.3.1.2 coextrusiona process whereby two or more heatedor unheated plastic mater
18、ial streams forced through one ormore shaping orifice(s) become one continuously formedpiece.3.1.3 room temperaturea temperature in the range from68 to 85 6 3.6F (20 to 30 6 2C).3.2 Definitions of Terms Specific to This Standard:3.2.1 lota lot shall consist of all pipe of the same sizeproduced from
19、one extrusion line during one designated 24-hperiod.3.2.2 recycled plastica plastic prepared from discardedarticles that have been cleaned and reground.3.2.3 reprocessed plastica thermoplastic usually preparedfrom melt processed scrap or reject parts by a plasticsprocessor, or from nonstandard or no
20、nuniform virgin material.3.2.4 virgin ABS plasticplastic in the form of pellets,granules, powder, floc, or liquid that has not been subjected touse or processing other than that required for its initialmanufacture.4. Classification4.1 The requirements of this specification are intended toprovide pip
21、e suitable for the drainage and venting of sewageand certain other liquid wastes.NOTE 1Industrial waste disposal lines should be installed only withthe specific approval of the cognizant building code authority sincechemicals not commonly found in drains and sewers and temperatures inexcess of 180F
22、(82C) may be encountered.NOTE 2This specification does not include requirements for pipe andfittings intended to be used to vent combustion gases.5. Materials5.1 Material SpecificationVirgin black ABS plastic shallconform to the requirements prescribed in SpecificationD 3965 with a cell classificati
23、on of 4-2-2-2-2. The form of thematerial shall be as agreed upon between the seller and thepurchaser in accordance with Specification D 3965.5.2 The ABS plastic shall conform to the following require-ments:5.2.1 Acrylonitrile-Butadiene-Styrene (ABS) PlasticPlastic containing polymers or blends of po
24、lymers shall containa minimum of 15 % acrylonitrile, 6 % butadiene, and 15 %styrene or substituted styrene, or both. ABS plastic shallcontain no more than 10 % of other monomeric or polymericcomponents plus other necessary compounding ingredients.5.3 Rework MaterialThe manufacturer shall use only hi
25、sown clean pipe or fitting rework material conforming withthese cell class requirements. The pipe or fittings producedshall meet all the requirements of this specification.6. Requirements6.1 GeneralThe pipe and fittings shall be homogeneousthroughout and free of visible cracks, holes, foreign inclus
26、ions,or other injurious defects. The pipe shall be as uniform ascommercially practicable in color, opacity, density, and otherphysical properties.6.1.1 The requirements in this section are intended only foruse as quality control tests, not as simulated service tests.6.2 Dimensions and Tolerances:6.2
27、.1 Outside DiameterThe outside diameter and toler-ances shall meet the requirements of Table 1 when measured inaccordance with Test Method D 2122. The tolerance forout-of-roundness shall apply to pipe prior to shipment.6.2.2 Wall ThicknessThe wall thickness and tolerancesshall meet the requirements
28、of Table 2 when measured inaccordance with Test Method D 2122.6.2.3 LengthThe pipe shall be in either 10 or 20-ft (3.05or 6.1-m) lengths, unless otherwise specified. The allowabletolerance on length shall be +12 , 0 in. (+12, 0 mm).6.3 Performance Requirements:6.3.1 Pipe Stiffness The minimum pipe s
29、tiffness values at5 % deflection when measured in accordance with Test MethodD 2412, shall equal or exceed the values in Table 3. The rate ofcrosshead motion shall be 0.20 to 0.25 in./min (5.1 to 6.3mm/min). Three specimens shall be tested. If all three meet thisrequirement, the sample meets this re
30、quirement. If one or twofail, additional testing shall be conducted in accordance with6.3.1.1. If all three fail, the sample does not meet therequirement.TABLE 1 Outside Diameters and Tolerances for ABS Schedule 40 Plastic Drain, Waste, and Vent PipeNominal Pipe Size, in.Outside DiameterAverage, in.
31、 (mm) Tolerance on Average, in. (mm)Out-of-Roundness MaximumDiameter Minus MinimumDiameter, in. (mm)A114 1.660 (42.16) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)112 1.900 (48.26) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)2 2.375 (60.32) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)3 3.500 (88.90) +0.015, 0.0
32、00 (+0.38, 0.00) 0.030 (0.76)4 4.500 (114.30) +0.015, 0.000 (+0.38, 0.00) 0.030 (0.76)6 6.625 (168.28) +0.011, 0.011 (+0.28, 0.28) 0.050 (1.27)AMeasured at time of manufacturing.D 2661 0826.3.1.1 Pipe Stiffness and Lower Confidence LimitIn theevent that one or two of the specimens tested in 6.3.1 fa
33、il tomeet the minimum requirement, the average pipe stiffness ofeleven specimens shall meet or exceed the minimum require-ment given in Table 3. The 99 % lower confidence limit (LCL)shall be within 15 % of the average value. The LCL shall becalculated using the Students “t” distribution, with N-1 de
34、-grees of freedom, where N is the number of specimens. Thecritical t value shall be used to at least three significant digits.Alternatively, if the LCLexceeds the minimum PS requirementin Table 3, but is not within 15 % of the average, the samplemeets the requirements of the Pipe Stiffness testing.
35、The elevenspecimens include the three tested under 6.3.1, and an addi-tional eight with rotation by 35, as specified in Test MethodD 2412, continuing throughout the remaining specimens.6.3.1.2 The LCL based on testing eleven specimens iscalculated as follows:LCL 5avg PS!2 $2.76std. dev.!/=N!% (1)whe
36、re:avg PS!5(PSi!# /11!std. dev.!5F(PS22 (PS!2/NN1G1/2N=11.6.3.1.3 The 15 % requirement is calculated as follows:Avg 2 LCL!/Avg!3 100#15 % (2)NOTE 3For quality control testing, a single specimen may be usedwith the thinnest wall at the top.NOTE 4The 5 % deflection criteria is arbitrarily selected for
37、 testingconvenience. It should not be considered as a limitation with respect toin-use deflection. The engineer is responsible for establishing the accept-able deflection limit.NOTE 5The strength and load-carrying capabilities of plastic pipe aremeasured and reported as pipe stiffness, which is dete
38、rmined in accor-dance with Test Method D 2412. The term “crush strength” is notapplicable to plastic piping because the values obtained can be signifi-cantly different, depending on the bedding, loading, or testing techniqueused, and because the term derives from rigid pipe and refers to itsultimate
39、 strength at rupture.6.3.2 Pipe FlatteningThere shall be no evidence of rup-ture when pipe is deflected 40% of the initial inside diameterwhen tested in accordance with Test Method D 2412. The rateof head approach shall be 0.20 to 0.25 in./min (5.1 to 6.3mm/min). Three specimens shall be tested. All
40、 shall meet therequirements. Failure shall be a crack or break extendingentirely through the pipe wall visible to the unaided eye.6.3.3 Impact ResistanceThe minimum impact resistance,when tested at the time of manufacture, shall comply withTable 4. Test in accordance with Test Method D 2444 usingTup
41、 B and Holder B. Use a 30-lb (13.6 kg) tup for testing allpipe sizes.6.3.3.1 Test 10 specimens. When 9 or 10 specimens pass,accept the lot. When 2 or more specimens fail, test 10additional specimens. When 17 of 20 specimens tested pass,accept the lot. When 4 or more of 20 specimens fail, test 20addi
42、tional specimens. When 32 of 40 specimens pass, acceptthe lot. When 9 or more of 40 specimens fail, the lot does notmeet the requirements of this specification.6.3.3.2 Failure of the test specimen shall be shattering orany crack or break extending entirely through the pipe wall andvisible to the una
43、ided eye.6.4 Coextruded Pipe:6.4.1 Thickness of Outer LayerFor pipe produced by thecoextrusion process, that is, pipe containing two or moreconcentric layers, the outer layer shall be at least 0.020 in.(0.50 mm) thick and shall contain pigments or screening agentsto provide protection against UV rad
44、iation.6.4.2 BondFor pipe produced by the coextrusion process,that is, pipe containing two or more concentric layers, the bondbetween the layers shall be strong and uniform. It shall not bepossible to separate any two layers with a probe or point of aknife blade so that the layers separate cleanly s
45、o the probe orTABLE 2 Wall Thickness and Tolerance for ABS Schedule 40Drain, Waste, and Vent PipeNominal PipeSize, in.Wall ThicknessAMinimum Wall,in. (mm)Tolerance,in. (mm)114 0.140 (3.56) +0.015 (+0.38)0.000 (0.00)112 0.145 (3.68) +0.015 (+0.38)0.000 (0.00)2 0.154 (3.91) +0.015 (+0.38)0.000 (0.00)3
46、 0.216 (5.42) +0.020 (+0.51)0.000 (0.00)4 0.237 (6.02) +0.024 (+0.61)0.000 (0.00)6 0.280 (7.11) +0.030 (+0.76)0.000 (0.00)AThe minimum is the lowest wall thickness of the pipe at any cross section.TABLE 3 Pipe Stiffness of ABS Schedule 40 Plastic Drain,Waste, and Vent PipeNominal PipeSize, in.Minimu
47、m PipeStiffness at 5 %Deflectionpsi (MPa)114 870 (6.00)112 630 (4.34)2 370 (2.55)3 320 (2.20)4 190 (1.31)6 95 (0.65)TABLE 4 Impact Resistance of ABS Schedule 40 Plastic Drain,Waste, and Vent PipeNominal Pipe Size, in.Minimum Impact Resistance, ftlbf (J)At 73F (23C)114 20 (27)112 30 (41)2 40 (54)3 60
48、 (81)4 60 (81)6 100 (136)D 2661 083knife blade moves freely between the layers. Nor shall sepa-ration of bond occur between layers during testing performedunder the requirements of this specification.6.5 Other Requirements:6.5.1 InspectionBefore installation the pipe shall be in-spected. Pipe which
49、does not meet the requirements of thisspecification shall be returned to the seller.6.5.2 JoiningABS schedule 40 drain, waste, and vent(DWV) are joined using molded fittings meeting the require-ments of Annex A1 of this specification.6.5.3 Solvent CementIn the assembly of solvent cementjoints, the safety requirements of Practice F 402 shall befollowed using solvent cement meeting the requirements ofSpecification D 2235.7. Sampling and Conditioning7.1 SamplingFor the purpose of testing, the lot s
