1、Designation: D3035 121An American National StandardStandard Specification forPolyethylene (PE) Plastic Pipe (DR-PR) Based on ControlledOutside Diameter1This standard is issued under the fixed designation D3035; the number immediately following the designation indicates the year oforiginal adoption o
2、r, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1NOTEEdit
3、orially corrected Table 1. Removed blank footnoteEin November 2012.1. Scope*1.1 This specification covers polyethylene (PE) pipe madein thermoplastic pipe dimension ratios based on outside diam-eter and pressure rated for water (see Appendix X1). Includedare requirements for polyethylene compounds a
4、nd PE plasticpipe, a system of nomenclature for PE plastic pipe, andrequirements and test methods for materials, workmanship,dimensions, sustained pressure, and burst pressure. Methods ofmarking are also given.1.2 All pipes produced under this specification may be usedfor the transport of water, ind
5、ustrial process liquids, effluents,slurries, municipal sewage, etc. The user should consult themanufacturer to determine whether the material being trans-ported is compatible with polyethylene pipe and will not affectthe service life beyond limits acceptable to the user.1.3 The values stated in inch
6、-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.4 The following safety hazards caveat pertains only to thetest methods portion, Section 7, of this specification
7、: Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Docume
8、nts2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1238 Test Method for Melt Flow Rates of Thermoplasticsby Extrusion PlastometerD1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD1599 Test Method for Resistance to Short-Time HydraulicPressu
9、re of Plastic Pipe, Tubing, and FittingsD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD1603 Test Method for Carbon Black Content in OlefinPlasticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength ofPlast
10、ic or Reinforced Plastic Pipe by Split Disk MethodD2837 Test Method for Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Thermoplastic Pipe ProductsD3350 Specification for Polyethylene Plastics Pipe and Fit-tings MaterialsD4218 Test Method for Determinat
11、ion of Carbon BlackContent in Polyethylene Compounds By the Muffle-Furnace TechniqueF412 Terminology Relating to Plastic Piping Systems2.2 NSF International Standards:NSF/ANSI Standard No. 14 for Plastic Piping Componentsand Related Materials3NSF/ANSI Standard No. 61 for Drinking Water SystemCompone
12、ntsHealth Effects32.3 Other Documents:TR-4 Listing of Hydrostatic Design Bases (HDB), StrengthDesign Bases (SDB), Pressure Design Bases (PDB) andMinimum Required Strength (MRS) Ratings for Thermo-plastic Piping Materials or Pipe41This specification is under the jurisdiction of ASTM Committee F17 on
13、PlasticPiping Systems and is the direct responsibility of Subcommittee F17.26 on OlefinBased Pipe.Current edition approved July 1, 2012. Published October 2012. Originallyapproved in 1972. Last previous edition approved in 2010 as D3035 10. DOI:10.1520/D3035-12.2For referenced ASTM standards, visit
14、the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from the National Sanitation Foundation, P.O. Box 1468, Ann Arbor,MI 48106.4.Available f
15、rom Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1APWA Uniform C
16、olor Code53. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F412, and abbreviations are in accordance with Termi-nology D1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 relation between dimension ratio, hydrostatic designstress, an
17、d pressure ratingthe following expression, com-monly known as the ISO equation,6is used in this specificationto relate dimension ratio, hydrostatic design stress, and pres-sure rating:2S/P 5 DR 2 1 or 2S/P 5 D0/t! 2 1 (1)where:S = hydrostatic design stress for water at 73F (23C), psi(MPa),P = pressu
18、re rating, psi (MPa),D0= average outside diameter, in. (mm)t = minimum wall thickness, in. (mm), and,DR = thermoplastic pipe dimension ratio (D0/t for PE pipe).4. Pipe Classification4.1 GeneralThis specification covers PE pipe made fromPE plastic pipe materials in various dimension ratios and waterp
19、ressure ratings.4.2 Thermoplastic Pipe Dimension Ratios (DR)Thisspecification covers PE pipe in various dimension ratios suchas, but not limited to, DR 11, DR 13.5, DR 17, and DR 21. Thepressure rating is uniform for all nominal sizes of pipe for agiven PE pipe material and DR. (See Table X1.1.)4.3
20、Special SizesWhere existing system conditions orspecial local requirements make other diameters or dimensionratios necessary, other sizes or dimension ratios, or both, shallbe acceptable in engineered products when mutually agreedupon by the customer and manufacturer if (1) the pipe ismanufactured f
21、rom plastic compounds meeting the materialrequirements of this specification and (2) the strength and5APWA, 2345 Grand Boulevard, Suite 500, Kansas City, MO 64018-2641,http:/.6ISO R 161-1960, Pipes of Plastics Materials for the Transport of Fluids(Outside Diameters and Nominal Pressure), Part 1, Met
22、ric Series.TABLE 1 Polyethylene Compound RequirementsRequirement PE1404APE2708BMaterialDesignationPE360RequiredValueBPE4608BPE4710BHDB at 140F (60C), psi(MPa),per ASTM D2837 and PPITR-3HDS for water at 73F400 (2.76) 800 (5.5) 800 (5.5) 800 (5.5) 1000 (6.9)(23C) psi (MPa),per ASTM D2837 and PPITR-3CM
23、elt flow rateper ASTM D12381.0 to 0.4 g/10 minCond. 190/2.16#0.40 g/10 minCond. 190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 minCond. 190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 minCond. 190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 minCond. 190/2.16or #20 g/10 minCond. 190/21.6Specificatio
24、n D3350Cell ClassificationPropertyDensity(natural base resin)123 4 4SCGResistance476 6 7Color and UVStabilizerCodeDC C,D,orE C,D,orE C,D,orE C,D,orEAHDB at 140F (60C) not required. Contact manufacturer about pipe use at temperatures other than 73F (23C).BHDB at 140F (60C) required. Contact manufactu
25、rer or see PPI TR-4 for listed value.CContact manufacturer or see PPI TR-4 for listed value.DSee 5.1.1.Removed extraneous blank footnote.TABLE 2 Outside Diameters and Tolerances for DR-PR PE PlasticPipeNominal PipeSize, in.Outside Diameter,in. (mm)Tolerances,in. (mm)12 0.840 (21.34) 0.004 (0.10)34 1
26、.050 (26.7) 0.004 (0.10)1 1.315 (33.4) 0.005 (0.13)114 1.660 (42.2) 0.005 (0.13)112 1.900 (48.3) 0.006 (0.15)2 2.375 (60.3) 0.006 (0.15)3 3.500 (88.9) 0.008 (0.20)4 4.500 (114.3) 0.009 (0.23)6 6.625 (168.28) 0.011 (0.28)8 8.625 (219.08) 0.013 (0.33)10 10.750 (273.05) 0.015 (0.38)12 12.750 (323.85) 0
27、.017 (0.43)14 14.000 (355.60) 0.063 (1.60)16 16.000 (406.40) 0.072 (1.83)18 18.000 (457.20) 0.081 (2.06)20 20.000 (508.00) 0.090 (2.29)22 22.000 (558.80) 0.099 (2.51)24 24.000 (609.60) 0.108 (2.74)D3035 1212design requirements are calculated on the same basis as thoseused in this specification.5. Ma
28、terials5.1 Polyethylene CompoundsPolyethylene compoundssuitable for use in the manufacture of pipe under this specifi-cation shall meet thermoplastic materials designation codesPE1404 or PE2708 or PE3608 or PE4608 or PE4710, and shallmeet Table 1 requirements for PE1404 or PE2708 or PE3608or PE4608
29、or PE4710, and shall meet thermal stability,brittleness temperature and elongation at break requirements inaccordance with Specification D33505.1.1 Color and Ultraviolet (UV) StabilizationPer Table3, polyethylene compounds shall meet Specification D3350code C, D or E. In addition, Code C polyethylen
30、e compoundsshall have 2 to 3 percent carbon black, and Code E polyethyl-ene compounds shall have sufficient UV stabilizer to protectpipe from deleterious UV exposure effects during unprotectedoutdoor shipping and storage for at least eighteen (18) months.5.1.2 Colors for solid color, a color shell l
31、ayer, or colorstripesIn accordance with the APWA Uniform Color Code,blue shall identify potable water service; green shall identifysewer service; purple (lavender) shall identify reclaimed waterservice. Yellow identifies gas service and shall not be used.TABLE 3 Wall Thicknesses and TolerancesAfor D
32、R-PR PE Plastic PipeNomi-nalPipeSize,IPS,in.DR 32.5 DR 26 DR 21 DR 17 DR 15.5Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerancein. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)12 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.0
33、20 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51)34 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.068 (1.73) 0.020 (0.51)1 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.063 (1.60) 0.020 (0.51) 0
34、.077 (1.96) 0.020 (0.51) 0.084 (2.13) 0.020 (0.51)114 0.062 (1.57) 0.020 (0.51) 0.064 (1.63) 0.020 (0.51) 0.079 (2.01) 0.020 (0.51) 0.098 (2.49) 0.020 (0.51) 0.107 (2.72) 0.020 (0.51)112 0.062 (1.57) 0.020 (0.51) 0.073 (1.85) 0.020 (0.51) 0.090 (2.29) 0.020 (0.51) 0.112 (2.84) 0.020 (0.51) 0.123 (3.
35、12) 0.020 (0.51)2 0.073 (1.85) 0.020 (0.51) 0.091 (2.31) 0.020 (0.51) 0.113 (2.87) 0.020 (0.51) 0.140 (3.56) 0.020 (0.51) 0.153 (3.89) 0.020 (0.51)3 0.108 (2.74) 0.020 (0.51) 0.135 (3.43) 0.020 (0.51) 0.167 (4.24) 0.020 (0.51) 0.206 (5.23) 0.025 (0.64) 0.226 (5.74) 0.027 (0.69)4 0.138 (3.51) 0.020 (
36、0.51) 0.173 (4.39) 0.021 (0.53) 0.214 (5.44) 0.026 (0.66) 0.265 (6.73) 0.032 (0.81) 0.290 (7.37) 0.035 (0.89)5 0.171 (4.34) 0.021 (0.53) 0.214 (5.44) 0.026 (0.66) 0.265 (6.73) 0.032 (0.81) 0.327 (8.31) 0.039 (0.99) 0.359 (9.12) 0.043 (1.09)6 0.204 (5.18) 0.024 (0.61) 0.255 (6.48) 0.031 (0.79) 0.315
37、(8.00) 0.038 (0.97) 0.390 (9.91) 0.047 (1.19) 0.427 (10.85) 0.051 (1.30)8 0.265 (6.73) 0.032 (0.81) 0.332 (8.43) 0.040 (1.02) 0.411 (10.44) 0.049 (1.24) 0.507 (12.88) 0.061 (1.55) 0.556 (14.12) 0.067 (1.70)10 0.331 (8.41) 0.040 (1.02) 0.413 (10.49) 0.050 (1.27) 0.512 (13.00) 0.061 (1.55) 0.632 (16.0
38、5) 0.076 (1.93) 0.694 (17.63) 0.083 (2.11)12 0.392 (9.96) 0.047 (1.19) 0.490 (12.45) 0.059 (1.50) 0.607 (15.42) 0.073 (1.85) 0.750 (19.05) 0.090 (2.29) 0.823 (20.90) 0.099 (2.51)14 0.431 (10.95) 0.052 (1.32) 0.538 (13.67) 0.065 (1.65) 0.667 (16.94) 0.080 (2.03) 0.824 (20.93) 0.099 (2.51) 0.903 (22.9
39、4) 0.108 (2.74)16 0.492 (12.50) 0.059 (1.50) 0.615 (15.62) 0.074 (1.88) 0.762 (19.35) 0.091 (2.31) 0.941 (23.90) 0.113 (2.87) 1.032 (26.21) 0.124 (3.15)18 0.554 (14.07) 0.066 (1.68) 0.692 (17.58) 0.083 (2.11) 0.857 (21.77) 0.103 (2.62) 1.059 (26.90) 0.127 (3.23) 1.161 (29.49) 0.139 (3.53)20 0.615 (1
40、5.62) 0.074 (1.88) 0.769 (19.53) 0.092 (2.34) 0.952 (24.18) 0.114 (2.90) 1.176 (29.87) 0.141 (3.58) 1.290 (32.77) 0.155 (3.94)22 0.677 (16.94) 0.081 (2.06) 0.846 (21.49) 0.102 (2.59) 1.048 (26.62) 0.126 (3.20) 1.294 (32.87) 0.155 (3.94) 1.419 (36.04) 0.170 (4.32)24 0.738 (18.75) 0.089 (2.26) 0.923 (
41、23.44) 0.111 (2.82) 1.143 (29.03) 0.137 (3.48) 1.412 (35.86) 0.169 (4.29) 1.548 (39.32) 0.186 (4.72)Nomi-nalPipeSize,IPS,in.DR 13.5 DR 11 DR 9.3 DR 9 DR 7Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerancein. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in.
42、 (mm) in. (mm) in. (mm) in. (mm)12 0.062 (1.57) 0.020 (0.51) 0.076 (1.93) 0.020 (0.51) 0.090 (2.29) 0.020 (0.51) 0.093 (2.36) 0.020 (0.51) 0.120 (3.05) 0.020 (0.51)34 0.078 (1.98) 0.020 (0.51) 0.095 (2.41) 0.020 (0.51) 0.113 (2.87) 0.020 (0.51) 0.117 (2.97) 0.020 (0.51) 0.150 (3.81) 0.020 (0.51)1 0.
43、097 (2.46) 0.020 (0.51) 0.120 (3.05) 0.020 (0.51) 0.141 (3.58) 0.020 (0.51) 0.146 (3.71) 0.020 (0.51) 0.188 (4.78) 0.023 (0.58)114 0.123 (3.12) 0.020 (0.51) 0.151 (3.84) 0.020 (0.51) 0.178 (4.52) 0.021 (0.53) 0.184 (4.67) 0.022 (0.56) 0.237 (6.02) 0.028 (0.71)112 0.141 (3.58) 0.020 (0.51) 0.173 (4.3
44、9) 0.021 (0.53) 0.204 (5.18) 0.024 (0.61) 0.211 (5.36) 0.025 (0.64) 0.271 (6.88) 0.033 (0.84)2 0.176 (4.47) 0.021 (0.53) 0.216 (5.49) 0.026 (0.66) 0.255 (6.48) 0.031 (0.79) 0.264 (6.71) 0.032 (0.81) 0.339 (8.61) 0.041 (1.04)3 0.259 (6.58) 0.031 (0.79) 0.318 (8.08) 0.038 (0.97) 0.376 (9.55) 0.045 (1.
45、14) 0.389 (9.88) 0.047 (1.19) 0.500 (12.70) 0.060 (1.52)4 0.333 (8.46) 0.040 (1.02) 0.409 (10.39) 0.049 (1.24) 0.484 (12.29) 0.058 (1.47) 0.500 (12.70) 0.060 (1.52) 0.643 (16.33) 0.077 (1.96)5 0.412 (10.46) 0.049 (1.24) 0.506 (12.85) 0.061 (1.55) 0.598 (15.19) 0.072 (1.83) 0.618 (15.70) 0.074 (1.88)
46、 0.795 (20.19) 0.095 (2.41)6 0.491 (12.47) 0.059 (1.50) 0.602 (15.29) 0.072 (1.83) 0.712 (18.08) 0.085 (2.16) 0.736 (18.69) 0.088 (2.24) 0.946 (24.03) 0.114 (2.90)8 0.639 (16.23) 0.077 (1.96) 0.784 (19.91) 0.094 (2.39) 0.927 (23.55) 0.111 (2.82) 0.958 (24.33) 0.115 (2.92) 1.232 (31.29) 0.147 (3.73)1
47、0 0.796 (20.22) 0.096 (2.44) 0.977 (24.82) 0.117 (2.97) 1.156 (29.36) 0.139 (3.53) 1.194 (30.33) 0.143 (3.63) 1.536 (39.01) 0.184 (4.67)12 0.944 (23.98) 0.113 (2.87) 1.159 (29.44) 0.139 (3.53) 1.371 (34.82) 0.165 (4.19) 1.417 (35.99) 0.170 (4.32) 1.821 (46.25) 0.219 (5.56)14 1.037 (26.34) 0.124 (3.1
48、5) 1.273 (32.33) 0.153 (3.89) 1.505 (38.23) 0.181 (4.60) 1.556 (39.52) 0.187 (4.75) 2.000 (50.80) 0.240 (6.10)16 1.185 (30.10) 0.142 (3.61) 1.455 (36.96) 0.175 (4.45) 1.720 (43.69) 0.206 (5.23) 1.778 (45.16) 0.213 (5.41) 2.286 (58.06) 0.274 (6.96)18 1.333 (33.86) 0.160 (4.06) 1.636 (41.55) 0.196 (4.
49、98) 1.935 (49.15) 0.232 (5.89) 2.000 (50.80) 0.240 (6.10) 2.571 (65.30) 0.309 (7.85)20 1.481 (37.62) 0.178 (4.52) 1.818 (46.18) 0.218 (5.54) 2.151 (54.64) 0.258 (6.55) 2.222 (56.44) 0.267 (6.78) 2.857 (72.57) 0.343 (8.71)22 1.630 (41.40) 0.196 (4.98) 2.000 (50.80) 0.240 (6.10) 2.366 (60.10) 0.284 (7.21) 2.444 (62.08) 0.293 (7.44) 3.143 (79.83) 0.377 (9.58)24 1.778 (45.16) 0.213 (5.41) 2.182 (55.42) 0.262 (6.65) 2.581 (65.56) 0.310 (7.87) 2.667 (67.74) 0.320 (8.13) 3.429 (87.10) 0.411 (10.44)AThe minimum is the lo
