1、Designation: D3035 14D3035 14a An American National StandardStandard Specification forPolyethylene (PE) Plastic Pipe (DR-PR) Based on ControlledOutside Diameter1This standard is issued under the fixed designation D3035; the number immediately following the designation indicates the year oforiginal a
2、doption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers polyethylene (PE) pipe made in thermoplast
3、ic pipe dimension ratios based on outside diameter andpressure rated for water (see Appendix X1). Included are requirements for polyethylene compounds and PE plastic pipe, a systemof nomenclature for PE plastic pipe, and requirements and test methods for materials, workmanship, dimensions, sustained
4、pressure, and burst pressure. Methods of marking are also given.1.2 All pipes produced under this specification may be used for the transport of water, industrial process liquids, effluents,slurries, are intended for use as the distribution and transmission of potable and non-potable water, grey wat
5、er, reclaimed water,wastewater, force main and gravity municipal sewage, etc. The user should consult the manufacturer to determine whether thematerial being transported is compatible with polyethylene pipe and will not affect the service life beyond limits acceptable to theuser.1.3 The values state
6、d in inch-pound units are to be regarded as standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information only and are not considered standard.1.4 The following safety hazards caveat pertains only to the test methods portion, Section 7, of this s
7、pecification:This standarddoes not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.2. Refer
8、enced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion PlastometerD1598 Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time H
9、ydraulic Pressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated Terms Relating to PlasticsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength of Plastic or Reinforced Plastic PipeD2837 Test Metho
10、d for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis forThermoplastic Pipe ProductsD3350 Specification for Polyethylene Plastics Pipe and Fittings MaterialsF412 Terminology Relating to Plastic Piping Systems2.2 NSF International Standards:NSF/ANSI Standa
11、rd No. 14 for Plastic Piping Components and Related Materials3NSF/ANSI Standard No. 61 for Drinking Water System ComponentsHealth Effects31 This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.26 on Olefin B
12、asedPipe.Current edition approved March 1, 2014Aug. 1, 2014. Published March 2014September 2014. Originally approved in 1972. Last previous edition approved in 20122014as D3035 12D3035 14.2. DOI: 10.1520/D3035-14.10.1520/D3035-14A.2 For referencedASTM standards, visit theASTM website, www.astm.org,
13、or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3 Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http:/www.nsf.org.This document
14、 is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appr
15、opriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United Sta
16、tes12.3 Other Documents:TR-4 Listing of Hydrostatic Design Bases (HDB), Strength Design Bases (SDB), Pressure Design Bases (PDB) and MinimumRequired Strength (MRS) Ratings for Thermoplastic Piping Materials or Pipe4APWA Uniform Color Code53. Terminology3.1 DefinitionsDefinitions are in accordance wi
17、th Terminology F412, and abbreviations are in accordance with TerminologyD1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 relation between dimension ratio, hydrostatic design stress, and pressure ratingthe following expression, commonlyknown as the ISO equat
18、ion,6 is used in this specification to relate dimension ratio, hydrostatic design stress, and pressure rating:2S/P 5DR21or 2S/P 5D0/t! 21 (1)where:S = hydrostatic design stress for water at 73F (23C), psi (MPa),P = pressure rating, psi (MPa),D0 = average outside diameter, in. (mm)t = minimum wall th
19、ickness, in. (mm), and,DR = thermoplastic pipe dimension ratio (D0 /t for PE pipe).4. Pipe Classification4.1 GeneralThis specification covers PE pipe made from PE plastic pipe materials in various dimension ratios and waterpressure ratings.4.2 Thermoplastic Pipe Dimension Ratios (DR)This specificati
20、on covers PE pipe in various dimension ratios such as, but notlimited to, DR 11, DR 13.5, DR 17, and DR 21. The pressure rating is uniform for all nominal sizes of pipe for a given PE pipematerial and DR. (See Table X1.1.)4 .Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825,
21、Irving, TX 75062, http:/www.plasticpipe.org.5 APWA, 2345 Grand Boulevard, Suite 500, Kansas City, MO 64018-2641, http:/.6 ISO R 161-1960, Pipes of Plastics Materials for the Transport of Fluids (Outside Diameters and Nominal Pressure), Part 1, Metric Series.TABLE 1 Polyethylene Compound Requirements
22、Material DesignationPE1404 PE2708 PE3608 PE4608 PE4710Requirement Required ValueHDB at 140F (60C), psi(MPa),per ASTM D2837 and PPITR-3A 800 (5.5)B 800 (5.5)B 800 (5.5)B 800 (5.5)BHDS for water at73F (23C) psi (MPa),per ASTM D2837 and PPITR-3C400 (2.76) 800 (5.5) 800 (5.5) 800 (5.5) 1000 (6.9)Melt fl
23、owrate perASTM D12381.0 to 0.4 g/10minCond. 190/2.16#0.40 g/10 min Cond.190/2.16 or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16 or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16 or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16 or #20 g/10 minCond. 190/21.6Specification D3
24、350Cell Classification Property Required ValueDensity(natural base resin) 1 2 3 4 4SCGResistance 4 7 6 6 7Color and UVStabilizer CodeD C C, D, or E C, D, or E C, D, or E C, D, or EAHDB at 140F (60C) not required. Contact manufacturer about pipe use at temperatures other than 73F (23C).B Minimum valu
25、e.CContact manufacturer or see PPI TR-4 for listed value.DSee 5.1.1.D3035 14a24.3 Special SizesWhere existing system conditions or special local requirements make other diameters or dimension ratiosnecessary, other sizes or dimension ratios, or both, shall be acceptable in engineered products when m
26、utually agreed upon by thecustomer and manufacturer if (1) the pipe is manufactured from plastic compounds meeting the material requirements of thisspecification and (2) the strength and design requirements are calculated on the same basis as those used in this specification.5. Materials5.1 Polyethy
27、lene CompoundsPolyethylene compounds suitable for use in the manufacture of pipe under this specificationshall meet thermoplastic materials designation codes PE1404 or PE2708 or PE3608 or PE4608 or PE4710, and shall meet Table1 requirements for PE1404 or PE2708 or PE3608 or PE4608 or PE4710, and sha
28、ll meet thermal stability, brittleness temperatureand elongation at break requirements in accordance with Specification D33505.1.1 Color and Ultraviolet (UV) StabilizationPer Table 3, polyethylene compounds shall meet Specification D3350 code C,D or E. In addition, Code C polyethylene compounds shal
29、l have 2 to 3 percent carbon black, and Code E polyethylene compoundsshall have sufficient UV stabilizer to protect pipe from deleterious UV exposure effects during unprotected outdoor shipping andstorage for at least eighteen (18) months.5.1.2 Colors for solid color, a color shell layer, or color s
30、tripesIn accordance with the APWA Uniform Color Code, blue shallidentify potable water service; green shall identify sewer service; purple (lavender) shall identify reclaimed water service. Yellowidentifies gas service and shall not be used.5.2 Potable Water RequirementWhen required by the regulator
31、y authority having jurisdiction, products intended for contactwith potable water shall be evaluated, tested, and certified for conformance with NSF/ANSI Standard No. 61 or the health effectsportion of NSF/ANSI Standard No. 14 by an acceptable certifying organization.5.3 Rework MaterialClean, rework
32、material from the manufacturers own pipe production that met 5.1 through 5.2 as newcompound is suitable for use when blended with new compound of the same material designation. Pipe containing the reworkmaterial shall meet the requirements of this specification.6. Requirements6.1 WorkmanshipThe pipe
33、 shall be homogeneous throughout and free from visible cracks, holes, foreign inclusions, or otherdefects. The pipe shall be as uniform as commercially practicable in color, opacity, density, and other physical properties.6.2 Dimensions and Tolerances:TABLE 2 Outside Diameters IPS Pipe-Outside Diame
34、terA andTolerances for DR-PR PE Plastic Pipe ToleranceNominal PipeIPSSize, in. SizeOutside Diameter,in. (mm)Tolerances,in. (mm)12 0.840 (21.34) 0.004 (0.10)34 1.050 (26.7) 0.004 (0.10)1 1.315 (33.4) 0.005 (0.13)114 1.660 (42.2) 0.005 (0.13)112 1.900 (48.3) 0.006 (0.15)2 2.375 (60.3) 0.006 (0.15)3 3.
35、500 (88.9) 0.008 (0.20)4 4.500 (114.3) 0.009 (0.23)6 6.625 (168.28) 0.011 (0.28)8 8.625 (219.08) 0.013 (0.33)10 10.750 (273.05) 0.015 (0.38)12 12.750 (323.85) 0.017 (0.43)14 14.000 (355.60) 0.063 (1.60)16 16.000 (406.40) 0.072 (1.83)18 18.000 (457.20) 0.081 (2.06)20 20.000 (508.00) 0.090 (2.29)22 22
36、.000 (558.80) 0.099 (2.51)24 24.000 (609.60) 0.108 (2.74)26 26.000 (660.4) 0.117 (2.97)28 28.000 (711.2) 0.126 (3.20)30 30.000 (762.0) 0.135 (3.43)32 32.000 (812.8) 0.144 (3.66)34 34.000 (863.6) 0.153 (3.89)36 36.000 (914.4) 0.162 (4.11)42 42.000 (1066.8) 0.189 (4.80)48 48.000 (1219.2) 0.216 (5.49)5
37、4 54.000 (1371.6) 0.243 (6.17)63 63.000 (1600.2) 0.284 (6.71)65 65.000 (1651.0) 0.293 (7.44)AFor a distance to the cut end of the pipe that is the lesser of 11.8-in (300 mm) or1.5 times the outside diameter, a diameter reduction of up to 1.5% shall beacceptable.D3035 14a3TABLE 3 Wall Thicknesses and
38、 TolerancesA for DR-PR PE Plastic PipeNomi-nalPipeSize,IPS,in.DR 32.5 DR 26 DR 21 DR 17 DR 15.5Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerancein. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)12 0.062 (1.57) 0.020 (0.51
39、) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51)34 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.068 (1.73) 0.020 (0.51)1 0.062 (1.57) 0.020 (0.51) 0.062 (1.57) 0.020 (0.51) 0.063 (1.
40、60) 0.020 (0.51) 0.077 (1.96) 0.020 (0.51) 0.084 (2.13) 0.020 (0.51)114 0.062 (1.57) 0.020 (0.51) 0.064 (1.63) 0.020 (0.51) 0.079 (2.01) 0.020 (0.51) 0.098 (2.49) 0.020 (0.51) 0.107 (2.72) 0.020 (0.51)112 0.062 (1.57) 0.020 (0.51) 0.073 (1.85) 0.020 (0.51) 0.090 (2.29) 0.020 (0.51) 0.112 (2.84) 0.02
41、0 (0.51) 0.123 (3.12) 0.020 (0.51)2 0.073 (1.85) 0.020 (0.51) 0.091 (2.31) 0.020 (0.51) 0.113 (2.87) 0.020 (0.51) 0.140 (3.56) 0.020 (0.51) 0.153 (3.89) 0.020 (0.51)3 0.108 (2.74) 0.020 (0.51) 0.135 (3.43) 0.020 (0.51) 0.167 (4.24) 0.020 (0.51) 0.206 (5.23) 0.025 (0.64) 0.226 (5.74) 0.027 (0.69)4 0.
42、138 (3.51) 0.020 (0.51) 0.173 (4.39) 0.021 (0.53) 0.214 (5.44) 0.026 (0.66) 0.265 (6.73) 0.032 (0.81) 0.290 (7.37) 0.035 (0.89)5 0.171 (4.34) 0.021 (0.53) 0.214 (5.44) 0.026 (0.66) 0.265 (6.73) 0.032 (0.81) 0.327 (8.31) 0.039 (0.99) 0.359 (9.12) 0.043 (1.09)6 0.204 (5.18) 0.024 (0.61) 0.255 (6.48) 0
43、.031 (0.79) 0.315 (8.00) 0.038 (0.97) 0.390 (9.91) 0.047 (1.19) 0.427 (10.85) 0.051 (1.30)8 0.265 (6.73) 0.032 (0.81) 0.332 (8.43) 0.040 (1.02) 0.411 (10.44) 0.049 (1.24) 0.507 (12.88) 0.061 (1.55) 0.556 (14.12) 0.067 (1.70)10 0.331 (8.41) 0.040 (1.02) 0.413 (10.49) 0.050 (1.27) 0.512 (13.00) 0.061
44、(1.55) 0.632 (16.05) 0.076 (1.93) 0.694 (17.63) 0.083 (2.11)12 0.392 (9.96) 0.047 (1.19) 0.490 (12.45) 0.059 (1.50) 0.607 (15.42) 0.073 (1.85) 0.750 (19.05) 0.090 (2.29) 0.823 (20.90) 0.099 (2.51)14 0.431 (10.95) 0.052 (1.32) 0.538 (13.67) 0.065 (1.65) 0.667 (16.94) 0.080 (2.03) 0.824 (20.93) 0.099
45、(2.51) 0.903 (22.94) 0.108 (2.74)16 0.492 (12.50) 0.059 (1.50) 0.615 (15.62) 0.074 (1.88) 0.762 (19.35) 0.091 (2.31) 0.941 (23.90) 0.113 (2.87) 1.032 (26.21) 0.124 (3.15)18 0.554 (14.07) 0.066 (1.68) 0.692 (17.58) 0.083 (2.11) 0.857 (21.77) 0.103 (2.62) 1.059 (26.90) 0.127 (3.23) 1.161 (29.49) 0.139
46、 (3.53)20 0.615 (15.62) 0.074 (1.88) 0.769 (19.53) 0.092 (2.34) 0.952 (24.18) 0.114 (2.90) 1.176 (29.87) 0.141 (3.58) 1.290 (32.77) 0.155 (3.94)22 0.677 (16.94) 0.081 (2.06) 0.846 (21.49) 0.102 (2.59) 1.048 (26.62) 0.126 (3.20) 1.294 (32.87) 0.155 (3.94) 1.419 (36.04) 0.170 (4.32)24 0.738 (18.75) 0.
47、089 (2.26) 0.923 (23.44) 0.111 (2.82) 1.143 (29.03) 0.137 (3.48) 1.412 (35.86) 0.169 (4.29) 1.548 (39.32) 0.186 (4.72)Nomi-nalPipeSize,IPS,in.DR 13.5 DR 11 DR 9.3 DR 9 DR 7Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerance Minimum Tolerancein. (mm) in. (mm) in. (mm) in. (mm) in.
48、 (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)12 0.062 (1.57) 0.020 (0.51) 0.076 (1.93) 0.020 (0.51) 0.090 (2.29) 0.020 (0.51) 0.093 (2.36) 0.020 (0.51) 0.120 (3.05) 0.020 (0.51)34 0.078 (1.98) 0.020 (0.51) 0.095 (2.41) 0.020 (0.51) 0.113 (2.87) 0.020 (0.51) 0.117 (2.97) 0.020 (0.51) 0.150 (3.81
49、) 0.020 (0.51)1 0.097 (2.46) 0.020 (0.51) 0.120 (3.05) 0.020 (0.51) 0.141 (3.58) 0.020 (0.51) 0.146 (3.71) 0.020 (0.51) 0.188 (4.78) 0.023 (0.58)114 0.123 (3.12) 0.020 (0.51) 0.151 (3.84) 0.020 (0.51) 0.178 (4.52) 0.021 (0.53) 0.184 (4.67) 0.022 (0.56) 0.237 (6.02) 0.028 (0.71)112 0.141 (3.58) 0.020 (0.51) 0.173 (4.39) 0.021 (0.53) 0.204 (5.18) 0.024 (0.61) 0.211 (5.36) 0.025 (0.64) 0.271 (6.88) 0.033 (0.84)2 0.176 (4.47) 0.021 (0.53) 0.216 (5.49) 0.026 (0.66) 0.255 (6.48) 0.031 (0.79) 0.264 (6.71
