1、Designation: D3035 14aD3035 15 An American National StandardStandard Specification forPolyethylene (PE) Plastic Pipe (DR-PR) Based on ControlledOutside Diameter1This standard is issued under the fixed designation D3035; the number immediately following the designation indicates the year oforiginal a
2、doption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers polyethylene (PE) pipe made in thermoplast
3、ic pipe dimension ratios based on outside diameter andpressure rated for water (see Appendix X1). Included are requirements for polyethylene compounds and PE plastic pipe, a systemof nomenclature for PE plastic pipe, and requirements and test methods for materials, workmanship, dimensions, sustained
4、pressure, and burst pressure. Methods of marking are also given.1.2 All pipes produced under this specification are intended for use as the distribution and transmission of potable andnon-potable water, grey water, reclaimed water, wastewater, force main and gravity municipal sewage, etc. The user s
5、hould consultthe manufacturer to determine whether the material being transported is compatible with polyethylene pipe and will not affect theservice life beyond limits acceptable to the user.1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses ar
6、e mathematicalconversions to SI units that are provided for information only and are not considered standard.1.4 The following safety hazards caveat pertains only to the test methods portion, Section 7, of this specification:This standarddoes not purport to address all of the safety concerns, if any
7、, associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1
8、238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion PlastometerD1598 Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated
9、 Terms Relating to PlasticsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength of Plastic or Reinforced Plastic PipeD2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure De
10、sign Basis forThermoplastic Pipe ProductsD3350 Specification for Polyethylene Plastics Pipe and Fittings MaterialsF412 Terminology Relating to Plastic Piping Systems2.2 NSF International Standards:NSF/ANSI Standard No. 14 for Plastic Piping Components and Related Materials3NSF/ANSI Standard No. 61 f
11、or Drinking Water System ComponentsHealth Effects32.3 Other Documents:TR-4 Listing of Hydrostatic Design Bases (HDB), Strength Design Bases (SDB), Pressure Design Bases (PDB) and MinimumRequired Strength (MRS) Ratings for Thermoplastic Piping Materials or Pipe41 This specification is under the juris
12、diction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.26 on Olefin BasedPipe.Current edition approved Aug. 1, 2014March 1, 2015. Published September 2014March 2015. Originally approved in 1972. Last previous edition approved in 2014 asD3035 14.D
13、3035 14a. DOI: 10.1520/D3035-14A.10.1520/D3035-15.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3 Available
14、 from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http:/www.nsf.org.4 .Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.This document is not an ASTM standard and is intended only to provide th
15、e user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standa
16、rd as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1APWA Uniform Color Code53. Terminology3.1 DefinitionsDe
17、finitions are in accordance with Terminology F412, and abbreviations are in accordance with TerminologyD1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 relation between dimension ratio, hydrostatic design stress, and pressure ratingthe following expression,
18、commonlyknown as the ISO equation,6 is used in this specification to relate dimension ratio, hydrostatic design stress, and pressure rating:2S/P 5DR21or 2S/P 5D0/t! 21 (1)where:S = hydrostatic design stress for water at 73F (23C), psi (MPa),P = pressure rating, psi (MPa),D0 = average outside diamete
19、r, in. (mm)t = minimum wall thickness, in. (mm), and,DR = thermoplastic pipe dimension ratio (D0 /t for PE pipe).4. Pipe Classification4.1 GeneralThis specification covers PE pipe made from PE plastic pipe materials in various dimension ratios and waterpressure ratings.4.2 Thermoplastic Pipe Dimensi
20、on Ratios (DR)This specification covers PE pipe in various dimension ratios such as, but notlimited to, DR 11, DR 13.5, DR 17, and DR 21. The pressure rating is uniform for all nominal sizes of pipe for a given PE pipematerial and DR. (See Table X1.1.)4.3 Special SizesWhere existing system condition
21、s or special local requirements make other diameters or dimension ratiosnecessary, other sizes or dimension ratios, or both, shall be acceptable in engineered products when mutually agreed upon by the5 APWA, 2345 Grand Boulevard, Suite 500, Kansas City, MO 64018-2641, http:/.6 ISO R 161-1960, Pipes
22、of Plastics Materials for the Transport of Fluids (Outside Diameters and Nominal Pressure), Part 1, Metric Series.TABLE 1 Polyethylene Compound RequirementsMaterial DesignationPE1404 PE2708 PE3608 PE4608 PE4710Requirement Required ValueHDB at 140F (60C), psi(MPa),per ASTM D2837 and PPITR-3A 800 (5.5
23、)B 800 (5.5)B 800 (5.5)B 800 (5.5)BHDS for water at73F (23C) psi (MPa),per ASTM D2837 and PPITR-3C400 (2.76) 800 (5.5) 800 (5.5) 800 (5.5) 1000 (6.9)Melt flowrate perASTM D12381.0 to 0.4 g/10minCond. 190/2.16#0.40 g/10 min Cond.190/2.16 or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16 or #2
24、0 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16 or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16 or #20 g/10 minCond. 190/21.6Specification D3350Cell Classification Property Required ValueDensity(natural base resin) 1 2 3 4 4SCGResistance 4 7 6 6 7Color and UVStabilizer CodeD C C, D, o
25、r E C, D, or E C, D, or E C, D, or EAHDB at 140F (60C) not required. Contact manufacturer about pipe use at temperatures other than 73F (23C).B Minimum value.CContact manufacturer or see PPI TR-4 for listed value.DSee 5.1.1.D3035 152customer and manufacturer if (1) the pipe is manufactured from plas
26、tic compounds meeting the material requirements of thisspecification and (2) the strength and design requirements are calculated on the same basis as those used in this specification.5. Materials5.1 Polyethylene CompoundsPolyethylene compounds suitable for use in the manufacture of pipe under this s
27、pecificationshall meet thermoplastic materials designation codes PE1404 or PE2708 or PE3608 or PE4608 or PE4710, and shall meet Table1 requirements for PE1404 or PE2708 or PE3608 or PE4608 or PE4710, and shall meet thermal stability, brittleness temperatureand elongation at break requirements in acc
28、ordance with Specification D33505.1.1 Color and Ultraviolet (UV) StabilizationPer Table 3, polyethylene compounds shall meet Specification D3350 code C,D or E. In addition, Code C polyethylene compounds shall have 2 to 3 percent carbon black, and Code E polyethylene compoundsshall have sufficient UV
29、 stabilizer to protect pipe from deleterious UV exposure effects during unprotected outdoor shipping andstorage for at least eighteen (18) months.5.1.2 Colors for solid color, a color shell layer, or color stripesIn accordance with the APWA Uniform Color Code, blue shallidentify potable water servic
30、e; green shall identify sewer service; purple (lavender) shall identify reclaimed water service. Yellowidentifies gas service and shall not be used.5.2 Potable Water RequirementWhen required by the regulatory authority having jurisdiction, products intended for contactwith potable water shall be eva
31、luated, tested, and certified for conformance with NSF/ANSI Standard No. 61 or the health effectsportion of NSF/ANSI Standard No. 14 by an acceptable certifying organization.5.3 Rework MaterialClean, rework material from the manufacturers own pipe production that met 5.1 through 5.2 as newcompound i
32、s suitable for use when blended with new compound of the same material designation. Pipe containing the reworkmaterial shall meet the requirements of this specification.6. Requirements6.1 WorkmanshipThe pipe shall be homogeneous throughout and free from visible cracks, holes, foreign inclusions, or
33、otherdefects. The pipe shall be as uniform as commercially practicable in color, opacity, density, and other physical properties.6.2 Dimensions and Tolerances:TABLE 2 IPS Pipe-Outside DiameterA and ToleranceIPSSizeOutside Diameter,in. (mm)Tolerances,in. (mm)12 0.840 (21.34) 0.004 (0.10)34 1.050 (26.
34、7) 0.004 (0.10)1 1.315 (33.4) 0.005 (0.13)114 1.660 (42.2) 0.005 (0.13)112 1.900 (48.3) 0.006 (0.15)2 2.375 (60.3) 0.006 (0.15)3 3.500 (88.9) 0.008 (0.20)4 4.500 (114.3) 0.009 (0.23)6 6.625 (168.28) 0.011 (0.28)8 8.625 (219.08) 0.013 (0.33)10 10.750 (273.05) 0.015 (0.38)12 12.750 (323.85) 0.017 (0.4
35、3)14 14.000 (355.60) 0.063 (1.60)16 16.000 (406.40) 0.072 (1.83)18 18.000 (457.20) 0.081 (2.06)20 20.000 (508.00) 0.090 (2.29)22 22.000 (558.80) 0.099 (2.51)24 24.000 (609.60) 0.108 (2.74)26 26.000 (660.4) 0.117 (2.97)28 28.000 (711.2) 0.126 (3.20)30 30.000 (762.0) 0.135 (3.43)32 32.000 (812.8) 0.14
36、4 (3.66)34 34.000 (863.6) 0.153 (3.89)36 36.000 (914.4) 0.162 (4.11)42 42.000 (1066.8) 0.189 (4.80)48 48.000 (1219.2) 0.216 (5.49)54 54.000 (1371.6) 0.243 (6.17)63 63.000 (1600.2) 0.284 (6.71)65 65.000 (1651.0) 0.293 (7.44)AFor a distance to the cut end of the pipe that is the lesser of 11.8-in (300
37、 mm) or1.5 times the outside diameter, a diameter reduction of up to 1.5% shall beacceptable.D3035 1536.2.1 Outside DiametersThe outside diameters and tolerances shall be as shown in Table 2 or Table 7 when measured inaccordance with Test Method D2122. For diameters not shown in Table 2 or Table 7,
38、the tolerances shall be the same percentageof the outside diameter as those for the closest listed diameter.6.2.2 Wall ThicknessesThe wall thicknesses and tolerances shall be as shown in Table 3 or Table 7 when measured inaccordance with Test Method D2122. For wall thicknesses (DRs) not shown in Tab
39、le 3 or Table 7, the tolerances shall be the samepercentage of the calculated minimum wall as for the closest listed minimum wall thickness.TABLE 3 IPS PipeA Minimum Wall Thickness and ToleranceIPSSizeDR 32.5 DR 26 DR 21 DR 17 DR 15.5 DR 13.5 DR 11 DR 9 DR 7Min. Tol. Min. Tol. Min. Tol. Min. Tol. Mi
40、n. Tol. Min. Tol. Min. Tol. Min. Tol. Min. Tol.in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)in.(mm)12 . . . . . . . . . . 0.062(1.57) 0.020(0.51) 0.076(1.93) 0.020(0.51) 0.093(2.36) 0.020(0.51) 0.120(3.05) 0.020(0.51)34 . . .
41、. . . 0.062(1.57) 0.020(0.51) 0.068(1.73) 0.020(0.51) 0.078(1.98) 0.020(0.51) 0.095(2.41) 0.020(0.51) 0.117(2.97) 0.020(0.51) 0.150(3.81) 0.020(0.51)1 . . 0.062(1.57) 0.020(0.51) 0.063(1.60) 0.020(0.51) 0.077(1.96) 0.020(0.51) 0.085(2.16) 0.020(0.51) 0.097(2.46) 0.020(0.51) 0.120(3.05) 0.020(0.51) 0
42、.146(3.71) 0.020(0.51) 0.188(4.78) 0.023(0.58)114 0.064(1.63) 0.020(0.51) 0.079(2.01) 0.020(0.51) 0.098(2.49) 0.020(0.51) 0.107(2.72) 0.020(0.51) 0.123(3.12) 0.020(0.51) 0.151(3.84) 0.020(0.51) 0.184(4.67) 0.022(0.56) 0.237(6.02) 0.028(0.71)112 0.062(1.57) 0.020(0.51) 0.073(1.85) 0.020(0.51) 0.090(2
43、.29) 0.020(0.51) 0.112(2.84) 0.020(0.51) 0.123(3.12) 0.020(0.51) 0.141(3.58) 0.020(0.51) 0.173(4.39) 0.021(0.53) 0.211(5.36) 0.025(0.64) 0.271(6.88) 0.033(0.84)2 0.073(1.85) 0.020(0.51) 0.091(2.31) 0.020(0.51) 0.113(2.87) 0.020(0.51) 0.140(3.56) 0.020(0.51) 0.153(3.89) 0.020(0.51) 0.176(4.47) 0.021(
44、0.53) 0.216(5.49) 0.026(0.66) 0.264(6.71) 0.032(0.81) 0.339(8.61) 0.041(1.04)3 0.108(2.74) 0.020(0.51) 0.135(3.43) 0.020(0.51) 0.167(4.24) 0.020(0.51) 0.206(5.23) 0.025(0.64) 0.226(5.74) 0.027(0.69) 0.259(6.58) 0.031(0.79) 0.318(8.08) 0.038(0.97) 0.389(9.88) 0.047(1.19) 0.500(12.70) 0.060(1.52)4 0.1
45、38(3.51) 0.020(0.51) 0.173(4.39) 0.021(0.53) 0.214(5.44) 0.026(0.66) 0.265(6.73) 0.032(0.81) 0.290(7.37) 0.035(0.89) 0.333(8.46) 0.040(1.02) 0.409(10.39) 0.049(1.24) 0.500(12.70) 0.060(1.52) 0.643(16.33) 0.077(1.96)6 0.204(5.18) 0.024(0.61) 0.255(6.48) 0.031(0.79) 0.315(8.00) 0.038(0.97) 0.390(9.91)
46、 0.047(1.19) 0.427(10.85) 0.051(1.30) 0.491(12.47) 0.059(1.50) 0.602(15.29) 0.072(1.83) 0.736(18.69) 0.088(2.24) 0.946(24.03) 0.114(2.90)8 0.265(6.73) 0.032(0.81) 0.332(8.43) 0.040(1.02) 0.411(10.44) 0.049(1.24) 0.507(12.88) 0.061(1.55) 0.556(14.12) 0.067(1.70) 0.639(16.23) 0.077(1.96) 0.784(19.91)
47、0.094(2.39) 0.958(24.33) 0.115(2.92) 1.232(31.29) 0.148(3.76)10 0.331(8.41) 0.040(1.02) 0.413(10.49) 0.050(1.27) 0.512(13.00) 0.061(1.55) 0.632(16.05) 0.076(1.93) 0.694(17.63) 0.083(2.11) 0.796(20.22) 0.096(2.44) 0.977(24.82) 0.117(2.97) 1.194(30.33) 0.143(3.63) 1.536(39.01) 0.184(4.67)12 0.392(9.96
48、) 0.047(1.19) 0.490(12.45) 0.059(1.50) 0.607(15.42) 0.073(1.85) 0.750(19.05) 0.090(2.29) 0.823(20.90) 0.099(2.51) 0.944(23.98) 0.113(2.87) 1.159(29.44) 0.139(3.53) 1.417(35.99) 0.170(4.32) 1.821(46.25) 0.219(5.56)14 0.431(10.95) 0.052(1.32) 0.538(13.67) 0.065(1.65) 0.667(16.94) 0.080(2.03) 0.824(20.
49、93) 0.099(2.51) 0.903(22.94) 0.108(2.74) 1.037(26.34) 0.124(3.15) 1.273(32.33) 0.153(3.89) 1.556(39.52) 0.187(4.75) 2.000(50.80) 0.240(6.10)16 0.492(12.50) 0.059(1.50) 0.615(15.62) 0.074(1.88) 0.762(19.35) 0.091(2.31) 0.941(23.90) 0.113(2.87) 1.032(26.21) 0.124(3.15) 1.185(30.10) 0.142(3.61) 1.455(36.96) 0.175(4.45) 1.778(45.16) 0.213(5.41) 2.286(58.06) 0.274(6.96)18 0.554(14.07) 0.066(1.68) 0.692(17.58) 0.083(2.11) 0.857(21.77) 0.103(2.62) 1.059(26.90) 0.127(3.23) 1.161(29.49) 0.139(3.53) 1.333(33.8
