ASTM E1746-1995(2001)e1 Standard Test Method for Sampling and Analysis of Liquid Chlorine for Gaseous Impurities《液态氯其他杂质取样和分析的标准试验方法》.pdf

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1、Designation: E 1746 95 (Reapproved 2001)e1Standard Test Method forSampling and Analysis of Liquid Chlorine for GaseousImpurities1This standard is issued under the fixed designation E 1746; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revi

2、sion, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.e1NOTEEditorial changes were made in August 2001.1. Scope1.1 This test method covers sampling and analysis of l

3、iquidchlorine for the determination of oxygen (200 to 400 ppm),nitrogen (400 to 800 ppm), and carbon dioxide (800 to 1000ppm) content at levels normally seen in liquid chlorine.Hydrogen and carbon monoxide concentrations in liquid chlo-rine are typically at or below the detection limit of this testm

4、ethod.NOTE 1The minimum detection limit of hydrogen usinga1cm3gassample and argon carrier gas is 100 to 200 ppm.2The detection limit forthe other components is significantly lower.1.2 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is therespo

5、nsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use. Specific hazardsstatements are given in Section 7.1.3 Review the current Material Safety Data Sheets (MSDS)for detailed information co

6、ncerning toxicity, first aid proce-dures, and safety precautions.2. Referenced Documents2.1 Code of Federal Regulations:349 CFR 173, Code of Federal Regulations Title 49, Trans-portation: Shippers General Requirements for Shipmentsand Packaging, including the following sections:173.304 Charging of C

7、ylinders with Liquefied CompressedGas173.314 Requirements for Compressed Gases in Tank Cars173.315 Compressed Gases in Cargo Tanks and PortableTank Containers2.2 Other Document:Chlorine Institute Pamphlet No. 77 Sampling Liquid Chlo-rine43. Summary of Test Method3.1 A sample of liquid chlorine is tr

8、apped in a sampling tubeand vaporized into a steel bomb. The vaporized chlorine in thesteel bomb is introduced into a gas chromatograph by a gassampling loop (1 cm3) using a ten-port gas sampling andswitching valve. The separations are made on a Porapakt Qcolumn and on a 5A molecular sieve column wh

9、ose lengths aresuch that the peaks do not overlap.3.2 Any component that co-elutes with the components ofinterest may interfere with this analysis.4. Significance and Use4.1 It is very difficult to exclude sample contamination byambient air during the process of sampling. The levels ofatmospheric co

10、ntamination caused by poor sampling methodsare often equal to or larger than the levels of the gaseousimpurities present in the chlorine. This results in markedlyelevated levels of detected impurities. As specifications be-come tighter, it becomes more important to measure thegaseous impurity levels

11、 in liquid chlorine correctly.4.2 Additional problems are experienced in the sampling ofliquefied gases for the gaseous impurities. The gaseous impu-rities reach an equilibrium between the liquid phase and vaporphase in a sample bomb. The quantity of gases measured in anyparticular sample containing

12、 both liquid and vapor will be afunction of the amount of vapor space in the sample bomb.This test method avoids the presence of liquid in the samplebomb.5. Apparatus5.1 Gas ChromatographShimadzu GC-8AIT equipped asshown in Fig. 1, or equivalent, equipped with a thermal1This test method is under the

13、 jurisdiction of ASTM Committee E15 onIndustrial and Specialty Chemicalsand is the direct responsibility of SubcommitteeE15.02 on Product Standards.Current edition approved Sept. 10, 1995. Published November 1995.2Thompson, B., Fundamentals of Gas Chromatography, Varian InstrumentsDivision, Sunnyval

14、e, CA, p. 73.3Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.4Available from The Chlorine Institute, Inc., 2001 L Street NW, Washington, DC20036-4919.1Copyright ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428

15、-2959, United States.conductivity detector.55.2 Recorder, 1 mV, 0.5 s full-scale response.5.3 Valve Sequencer and Actuator, for switching valvecontrol.65.4 Switching Valves.5.4.1 Ten-Port Switching and Sampling Valve (stainlesssteel is acceptable).75.4.2 Four-Port Switching Valve (stainless steel is

16、 accept-able).65.5 Chromatographic Columns,18-in. (3.2-mm) outsidediameter, 316 stainless, as follows:5.5.1 2 m of 80/100 mesh Porapakt N,85.5.2 0.8 m of 80/100 mesh Shimalitet Q,95.5.3 1 m of 80/100 mesh Shimalitet Q,95.5.4 0.8 m of 80/100 mesh Shimalitet Q,95.5.5 3 m of 45/60 mesh molecular sieve

17、5A,5.5.6 2 m of 80/100 mesh Porapakt Q,85.5.7 2 m of 80/100 mesh Porapakt N,8and5.5.8 1 m of 45/60 mesh molecular sieve 5A.5.6 Tantalum Tubing,116-in. (1.6-mm) outside diameter,0.0225-in. (0.57-mm) inside diameter.NOTE 2Nickel tubing may be substituted for tantalum.5Shimadzu Scientific Instruments,

18、Inc., Columbia, MD.6Carle Instruments, Inc., Fullerton, CA, or equivalent.7Valco Instruments Co., or equivalent.8Porapakt materials, or their equivalent, have been found satisfactory for thispurpose.9Shimalitet materials, or their equivalent, have been found satisfactory for thispurpose.FIG. 1 Chlor

19、ine Impurity Analysis System Flow DiagramE 174625.7 Monelt Sampling Tube,38 by 5.5-in. (9.5 by 140-mm)long (volume 5.4 cm3).105.8 Electronic Integrator, or computer integration package.5.9 TFE-Fluorocarbon Lined Flex Tubing,14 in. (6.35 mm).5.10 TFE-Fluorocarbon Tubing,14 in. by 10 ft (6.35 mm by3.0

20、5 m).5.11 Cajont VCR Fitting.115.12 Two-Valves,38 in. (9.5 mm), Monelt.105.13 Four-Valves,14-in. (6.35-mm) tubing to14-in. pipe,Monelt.105.14 Hoket Sample Cylinder, 1000 cm3, Monel, nickel,tantalum, or stainless steel.125.15 Pressure Gage, 200 lb (91 kg), Monelt.105.16 Four-Pipe Tee,14 in. (6.35 mm)

21、, Monelt.105.17 Vacuum Source, suitable for chlorine disposal.6. Reagents6.1 Gas Standard, 500 ppm H2, 400 ppm O2, 800 ppm N2,50 ppm CO, and 1000 ppm CO2in argon.13,146.2 Argon Carrier Gas, chromatographic grade.7. Hazards7.1 Safety Precautions:7.1.1 Chlorine is a corrosive and toxic material. A wel

22、l-ventilated fume hood should be used to house all samplehandling and to vent the test equipment when this product isanalyzed in the laboratory.7.1.2 The analysis should be attempted only by individualswho are thoroughly familiar with the handling of chlorine, andeven an experienced person should no

23、t work alone. Theoperator must be provided with adequate eye protection andrespirator. Splashes of liquid chlorine destroy clothing and willproduce irritations and burns if such clothing is next to theskin.7.1.3 Do not allow the sample cylinder to become liquid fullif liquid samples are to be taken

24、in cylinders. In accordancewith 49 CFR 173.304, 173.314, and 173.315, a good rule is thatthe weight of the chlorine in the cylinder should not be morethan 125 % of the weight of the water that the cylinder couldcontain.7.1.4 When sampling and working with chlorine out ofdoors, people downwind from s

25、uch an operation should bewarned of the possible release of chlorine vapors.7.1.5 In the event that chlorine is inhaled, first aid should besummoned immediately and oxygen administered withoutdelay.7.1.6 Store pressurized samples where involuntary releasewould not cause excessive risk to people or p

26、roperty.7.1.7 It is recommended that means be available for thedisposal of excess chlorine in an environmentally safe andacceptable manner. A chlorine absorption system should beprovided if the chlorine cannot be disposed of in a chlorineconsuming process. When the analysis and sampling regimenrequi

27、res an initial purging of chlorine from a container, thepurged chlorine should be handled similarly. Purging to theatmosphere should be avoided.8. Sampling8.1 Assemble the sampling apparatus as shown in Fig. 2,and purge the system with argon before going into the field tosample.8.2 Attach the sampli

28、ng apparatus to the source of liquidchlorine to be sampled and the vacuum source.8.3 Open all valves on the sample apparatus except ValveNo. 5 on the sample bomb end opposite the gage. Evacuate thesystem using the vacuum source.8.4 Close all of the valves in the system. Leave theapparatus attached t

29、o the vacuum system with the vacuumsystem on.8.5 Open the valve on the source of liquid chlorine.8.6 The following describes the cleanout of the samplingtube made from the38-in. (9.5-mm) Monelt tubing:8.6.1 Open Valve No. 3 from the sample bomb to thevacuum source and leave open.8.6.2 Open Valve No.

30、 1 on the end of the sampling tubeconnected to the chlorine source for approximately 15 s.8.6.3 Close Valve No. 1.8.6.4 Slowly open Valve No. 2 on the end of the samplingtube that is connected to the sample bomb, and vent thechlorine trapped in the sampling tube into the vacuum system.8.6.5 Close Va

31、lve No. 2.8.7 Repeat 8.6-8.10 two more times so that the samplingtube has been filled and emptied a total of three times.8.8 Close Valve No. 3 between the vacuum source andsample bomb, and open Valve No. 4 on the gage end of thesample bomb.8.9 Open Valve No. 1 on the end of the sampling tubeconnecte

32、d to the chlorine source for approximately 15 s.8.10 Close Valve No. 1 and open Valve No. 2 slowly.8.11 Slowly open Valve No. 3 between the sample cylinderand the vacuum source.8.12 Close Valves No. 2 and No. 3.8.13 Repeat 8.11-8.15 three more times. On the fourth timepurging the sample cylinder, do

33、 not open Valve No. 3, whichconnects the sample bomb connections to the vacuum source,but close Valve No. 4 on the gage end of the sample bomb.8.14 Close the valve on the source of the liquid chlorine.8.15 Evacuate all lines that might contain liquid chlorine byopening all valves except those on the

34、 sample bomb and liquidchlorine source. Check the pressure on the sample bomb toensure that it is below the vapor pressure of liquid chlorine atroom temperature. This ensures that only vapor chlorine ispresent in the sample bomb.8.16 Disconnect the sample bomb from the sampling appa-ratus and the sa

35、mpling apparatus from the source of thechlorine. The pressure in the sample bomb should be below120 lb (54 kg) to contain only vapor in the bomb.8.17 This chlorine sample is now ready for analysis by thefollowing method.10Monelt material, or its equivalent, has been found satisfactory for thispurpos

36、e.11Cajont fittings, or their equivalent, have been found satisfactory for thispurpose.12Hoket sample cylinders, or their equivalent, have been found satisfactory forthis purpose.13This reagent is used for calibration only.14Standards obtained from Scott Specialty Gases have been found to be suitabl

37、efor this purpose.E 174639. Preparation of Standards for Calibration9.1 Obtain a custom blend of 500 ppm H2, 400 ppm O2, 800ppm N2, 50 ppm CO, and 1000 ppm CO2by volume in argonfrom a supplier of custom gas standards.1410. Column Preparation and Instrumental Parameters10.1 Remove trace components fr

38、om the columns by heat-ing them overnight at 175C with 20 cm3/min argon flowingthrough them. See Fig. 1 for the correct carrier flow path toclean the gas chromatography (GC) columns.10.2 Temperatures:Column: 75CInjection port: 110CDetector: 110C10.3 Argon Carrier Gas Flows:Reference: 20 cm3/minColum

39、n: 20 cm3/min10.3.1 Activate the ten-port valve (the dashed line flowpath), and check the flow at the thermal conductivity detector(TCD) 1 vent. Adjust the flow to 20 cm3/min with the carriergas No. 1 pressure regulator.10.3.2 Deactivate the ten-port valve (the solid line flowpath), and activate the

40、 four-port valve (the dashed line flowpath). Check the flow at the TCD 1 vent and adjust to 20cm3/min with the carrier gas No. 2 pressure regulator.10.3.3 Activate the four-port valve (the dashed line flowpath), and adjust the flow to 20 cm3/min at the TCD 1 vent withthe auxiliary pressure regulator

41、.10.3.4 At this point, check the flow at the end of the needlevalve restrictor and before the “T” prior to the TCD 1 detector,and adjust with the restrictor needle valve to 20 cm3/min.10.4 Detector Current,80ma.10.5 Sample Size,cm3gas loop.10.6 Valve Switching Time, see Note 4.10.7 Attenuation, as n

42、eeded.NOTE 3Conditions are given for a Shimadzu GC-8AIT and are shownin Fig. 1. These conditions may vary for other types of instruments. Sincethe quality of packing material (especially molecular sieve) varies greatly,the lengths given for each of the columns in Fig. 1 are only approximate.Flow rat

43、es and column lengths are varied so as to balance the system toarrive at complete separation of the components and a stable baselineduring valve switching.NOTE 4 The exact timing will depend on the specific resistances ofthe columns used, flow rates, and column efficiencies. Timing is estab-lished b

44、y careful study of the system during setup.NOTE 5 Fig. 3 shows a typical chromatogram that can be obtainedwith this system. Hydrogen and carbon monoxide concentrations in liquidchlorine are typically at or below the detection limit of this test method.Although carbon monoxide is not shown in this ch

45、romatogram, it wouldhave a retention time after nitrogen and before carbon dioxide.11. Calibration11.1 Determine the response of each component (O2,N2,CO, CO2, and H2) by analyzinga1cm3sample of the customFIG. 2 Chlorine Sampling ApparatusE 17464laboratory blend of these gases in argon, as outlined

46、in Section12.NOTE 6A 1 % commercial custom blend of the above components inargon was found to change composition after sitting several months.Although more time consuming, the response factors can be determinedby analyzing the individual pure gases. This approach also eliminates theshelf life proble

47、m associated with commercially prepared standard blends.11.2 Determine the area response factors (V-s/ppm-cm3)for each component as follows:Fi5AiCi3 Vi(1)where:Fi= area response factor for component i,Ci= concentration of component i in the standard, ppm(volume), andVi= volume of standard injected,

48、cm3(equal to unity when1cm3is used).NOTE 7Three runs are usually made, and the average of threedeterminations is used.12. Sample Analysis12.1 Allow the chromatograph to reach the conditions listedin Section 10.12.2 Adjust the flow rates to the values indicated in Section10.12.3 Turn on the valve seq

49、uencer, and set the switchingvalves to the positions shown in Fig. 1 (dashed line flow path)with the sample system in the inject position.12.4 Sample Injection:12.4.1 Turn on the argon purge through the sample system.12.4.2 Connect the sample cylinder to the sample valve asshown in Fig. 1. Argon will be purging from this connection asthe bomb is attached. Tighten the nut on the bomb fitting thatattaches the bomb to the sample valve.12.4.3 With the sample system in the inject position and theargon purge still on, break the nut connection and let argonbleed out. Reti

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