ASTM F1083-2010 Standard Specification for Pipe Steel Hot-Dipped Zinc-Coated (Galvanized) Welded for Fence Structures《围栏结构用热浸镀锌焊接钢管的标准规范》.pdf

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ASTM F1083-2010 Standard Specification for Pipe Steel Hot-Dipped Zinc-Coated (Galvanized) Welded for Fence Structures《围栏结构用热浸镀锌焊接钢管的标准规范》.pdf_第1页
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1、Designation: F1083 10Standard Specification forPipe, Steel, Hot-Dipped Zinc-Coated (Galvanized) Welded,for Fence Structures1This standard is issued under the fixed designation F1083; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision,

2、the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers

3、 hot-dipped galvanized weldedsteel pipe in sizes ranging from 1.3158.625 in. (33.4 219.1mm) outside diameter (OD) inclusive, with nominal (average)wall thickness as given in Table 1 and Table 2. Pipe havingother dimensions (Note 2) may be furnished provided suchpipe complies with all other requireme

4、nts of this specification.Pipe ordered under this specification is intended for use as astructural support for fencing in accordance with SpecificationF1043, Group 1A.NOTE 1Outside diameter size is designated in that fence fittings aredesigned to securely fit on the outside of the pipe framework.NOT

5、E 2A comprehensive listing of standardized pipe dimensions iscontained in ANSI B 36.10.1.2 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.2. Referenced Documents2.1 ASTM Standards:2A90/A90M Test Method for Weight Mass

6、of Coating onIron and Steel Articles with Zinc or Zinc-Alloy CoatingsA700 Practices for Packaging, Marking, and Loading Meth-ods for Steel Products for ShipmentB6 Specification for ZincE8 Test Methods for Tension Testing of Metallic MaterialsE29 Practice for Using Significant Digits in Test Data toD

7、etermine Conformance with SpecificationsF1043 Specification for Strength and Protective Coatingson Steel Industrial Chain Link Fence Framework2.2 ANSI Standard:B 36.10 Welded and Seamless Wrought Steel Pipe33. Ordering Information3.1 Orders for material under this specification shall includethe foll

8、owing as required, to describe the desired materialadequately:3.1.1 Specification designation,3.1.2 Quantity (feet, metres, or number of lengths),3.1.3 Name of material (schedule 40 steel pipe or schedule80 steel pipe),3.1.4 Method of manufacture (electric-resistance welded orfurnace welded),3.1.5 G

9、rade (Regular, Intermediate, or High Strength83 000) Intermediate Strength Grade available for sizes 5.563in. (141.3 mm) OD and larger. Regular and High Strength83 000 Grades are available for all sizes.3.1.6 Type (Table 1 or Table 2),3.1.7 Size (outside diameter and weight per foot),3.1.8 Length (s

10、ee Section 14),3.1.9 Certification (see 18.1), and3.1.10 Selection of applicable level of preservation andpackaging required, if other than in accordance with PracticesA700 (see 20.1).4. Process4.1 The steel for welded pipe shall be made by one or moreof the following processes: electric-furnace, op

11、en hearth, orbasic-oxygen. The steel for welded pipe shall be of softweldable quality.4.2 Welded pipe 4.500 in. (114.3 mm) OD and under may bebutt-welded, unless otherwise specified. Welded pipe over4.500 in. (114.3 mm) OD shall be electric-welded.5. Coating5.1 Pipe shall be coated with zinc inside

12、and outside by thehot-dip process.5.2 The zinc used for the coating shall be any grade of zincconforming to Specification B6.1This specification is under the jurisdiction of Committee F14 on Fences and isthe direct responsibility of Subcommittee F14.40 on Chain Link Fence and WireAccessories.Current

13、 edition approved July 1, 2010. Published July 2010. Originally approvedin 1987. Last previous edition approved in 2008 as F1083 08. DOI: 10.1520/F1083-10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM

14、Standards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshoh

15、ocken, PA 19428-2959, United States.6. Tensile Requirements6.1 Pipe furnished to this specification shall meet thefollowing minimum tensile requirements when tested in accor-dance with Test Methods E8.6.1.1 Tensile Strength:6.1.1.1 Regular GradeMinimum tensile strength shall be48 000 psi (330 MPa).6

16、.1.1.2 Intermediate Strength GradeMinimum tensilestrength shall be 60 000 psi (414 MPa) for sizes 5.563 in.(141.3 mm) OD and larger.6.1.1.3 High Strength 83 000 GradeMinimum tensilestrength shall be 85 000 psi (585 MPa).6.1.2 Yield Strength:6.1.2.1 Regular GradeMinimum yield strength shall be30 000

17、psi (205 MPa).6.1.2.2 Intermediate Strength GradeMinimum yieldstrength shall be 50 000 psi (344 MPa) for sizes 5.563 in.(141.3 mm) OD and larger.6.1.2.3 High Strength 83 000 GradeMinimum yieldstrength shall be 83 000 psi (572 MPa).7. Weight of Coating7.1 The weight of zinc coating shall be not less

18、than 1.8oz/ft2(550 g/m2), as determined from the average results of thetwo specimens taken for test in accordance with 10.1 and notless than 1.6 oz/ft2(490 g/m2) for either of these specimens.The weight of coating expressed in ounces per square foot shallbe calculated by dividing the total weight of

19、 zinc, inside plusoutside, by the total area, inside plus outside, of the surfacecoated. Each specimen shall have not less than 1.3 oz/ft2(400g/m2) of zinc coating on each surface, calculated by dividingthe total weight of zinc on the given surface (outside or inside)by the area of the surface coate

20、d (outside or inside).TABLE 1 Dimensions, Nominal Weights (Plain Ends) for Standard Weight Pipe (Schedule 40)NOTE 1Pipe furnished in accordance with this table will be standard pipe. Nominal size designations are names, not dimensions, thus they are aunit-less term. The dimensionless designator NPS

21、(nominal pipe size) is referenced in this specification as it is the historical designation for schedule 40pipe. The fence framework application requires the framework fittings to fit securely on the outside of the pipe and therefore the OD, outside diameter,is the applicable dimension for this spec

22、ification.NOTE 2The wall thickness is expressed in three decimal places, the fourth decimal place being carried forward or dropped, in accordance withPractice E29.NPS Trade Size O.D. Outside Diameter Wall Thickness WeightDesignator in. in. (mm) in. (mm) lb/ft (kg/m)1138 1.315 (33.4) 0.133 (3.38) 1.6

23、8 (2.5)114 158 1.660 (42.2) 0.140 (3.56) 2.27 (3.4)112 178 1.900 (48.3) 0.145 (3.68) 2.72 (4.0)2238 2.375 (60.3) 0.154 (3.91) 3.65 (5.4)212 278 2.875 (73.0) 0.203 (5.16) 5.80 (8.6)3312 3.500 (88.9) 0.216 (5.49) 7.58 (11.3)312 4 4.000 (101.6) 0.226 (5.74) 9.12 (13.6)4412 4.500 (114.3) 0.237 (6.02) 10

24、.80 (16.1)55916 5.563 (141.3) 0.258 (6.55) 14.63 (21.77)6658 6.625 (168.3) 0.280 (7.11) 18.99 (28.3)8858 8.625 (219.1) 0.322 (8.18) 28.58 (42.5)TABLE 2 Dimensions, Nominal Weights (Plain Ends) for Extra Strong Pipe (Schedule 80)NOTE 1Pipe furnished in accordance with this table will be extra-strong

25、pipe. Nominal size designations are names, not dimensions, thus they area unit-less term. The dimensionless designator NPS (nominal pipe size) is referenced in this specification as it is the historical designation for schedule80 pipe. The fence framework application requires the framework fittings

26、to fit securely on the outside of the pipe and therefore the OD, outside diameter,is applicable dimension for this specification.NOTE 2The wall thickness is expressed in three decimal places, the fourth decimal place being carried forward or dropped, in accordance withPractice E29.NPS Trade Size O.D

27、. Outside Diameter Wall Thickness WeightDesignator in. in. (mm) in. (mm) lb/ft (kg/m)1138 1.315 (33.4) 0.179 (4.55) 2.17 (3.23)114 158 1.660 (42.2) 0.191 (4.85) 3.00 (4.47)112 178 1.900 (48.3) 0.200 (5.08) 3.63 (5.41)2238 2.375 (60.3) 0.218 (5.54) 5.03 (7.48)212 278 2.875 (73.0) 0.276 (7.01) 7.67 (1

28、1.41)3312 3.500 (88.9) 0.300 (7.62) 10.26 (15.27)312 4 4.000 (101.6) 0.318 (8.08) 12.52 (18.63)4412 4.500 (114.3) 0.337 (8.56) 15.00 (22.32)55916 5.563 (141.3) 0.375 (9.52) 20.80 (30.94)6658 6.625 (168.3) 0.432 (10.97) 28.60 (42.56)8858 8.625 (219.1) 0.500 (12.70) 43.43 (64.64)F1083 1028. Weight of

29、Coating Test8.1 Determine the weight of zinc coating by a strip test inaccordance with Test Method A90/A90M. The total zinc oneach specimen shall be determined in a double strippingoperation.9. Test Specimens9.1 Test specimens for determination of weight of coatingshall be cut approximately 4 in. (1

30、02 mm) in length. Specimensof toprail and brace material shall be taken from the ends ofmill lengths. Specimens of post material shall be cut from thelength from which the post is to be cut. Under no circum-stances shall specimens of post material be taken after the postis cut from the mill length.9

31、.2 Tensile and yield samples shall be of sufficient length toprepare specimens for testing in accordance with Test MethodsE8.10. Number of Tests10.1 Two test specimens for the determination of weight ofcoating shall be taken, one from each end of one length ofgalvanized pipe, selected at random from

32、 each lot of 500lengths or fraction thereof of each size.10.1.1 For purposes of testing, a lot shall consist of not morethan 500 lengths of pipe of the same type, grade, size, andweight.10.1.2 For electric-resistance welded pipe, one tensile testshall be made on one length of pipe from each lot of 5

33、00lengths, or fraction thereof, of each size. A length is defined asthe length as ordered, except that in the case of orders for cutlengths shorter than single random, the term lot shall apply tothe lengths as rolled, prior to cutting to the required shortlengths.10.1.3 For continuous-welded pipe, o

34、ne tensile test shall bemade on one length of pipe from each lot of 25 tons, or fractionthereof, of pipe 1.900 in. (48.3 mm) OD and smaller, and fromeach lot of 50 tons, or fraction thereof, of pipe 2.375 in. (60.3mm) OD and larger.11. Retests11.1 If the weight of coating of any lot does not conform

35、 tothe requirements specified in Section 7, retests of two addi-tional pipes from the same lot shall be made, each of whichshall conform to the requirements specified.12. Standard Weights12.1 The standard weights with the corresponding wallthickness for pipe of various nominal outside diameters arep

36、rescribed in Table 1 and Table 2.NOTE 3A system of standard pipe sizes has been approved by ANSIas B 36.10 that dispenses with the double-extra-strong weight andreclassifies the standard and extra-strong weights, substituting, therefore,schedules of wall thicknesses based on minimum pressure-stress

37、ratios.Wall thicknesses corresponding to most of these now listed as standardweight and extra-strong are incorporated in Schedules 40 and 80,respectively, of B 36.10.13. Dimensions, Mass, and Permissible Variations13.1 WeightThe weight of the pipe covered by Table 1and Table 2 shall not vary by more

38、 than 610 % from thatprescribed.NOTE 4The weight tolerance of 610 % is determined from theweights of the customary lifts of pipe as produced for shipment by themill, divided by the number of feet of pipe in the lift. On pipe sizes over4.500 in. (114.3 mm) OD where individual lengths may be weighed,

39、theweight tolerance is applicable to the individual length.13.2 DiameterFor pipe 1.900 in. (48.3 mm) OD andunder, the outside diameter at any point shall not vary morethan164 in. (0.4 mm) over nor more than132 in. (0.8 mm) underthe standard specified. For pipe 2.375 in. (60.3 mm) OD andover, the out

40、side diameter shall not vary more than 61 % fromthe standard specified.13.3 ThicknessThe minimum wall thickness at any pointshall not be more than 12.5 % under the nominal wall thicknessspecified.14. Lengths14.1 Lengths of toprail may be of random lengths, forexample, 16 ft (4.9 m) to 24 ft (7.3 m),

41、 unless otherwisespecified. Post lengths shall be as noted in the purchase orderor producer plans and specifications with a tolerance of 61 in.(25.4 mm).15. Workmanship, Finish, and Appearance15.1 The finished pipe shall be galvanized and reasonablystraight and free of defects. Any imperfection that

42、 is deeperthan 1212 % of the wall thickness or violates the minimumwall shall be considered a defect. All burrs at the ends of thepipe shall be removed.15.2 The zinc coating shall be free of voids or excessiveroughness.15.3 End finish shall be plain end square cut.15.4 Posts and rails shall be one p

43、iece free of weldedsections.16. Inspection and Certification16.1 All tests and inspection shall be made at the place ofmanufacture prior to shipment, unless otherwise specified, andshall be so conducted as not to interfere unnecessarily with theoperation of the works.16.2 Responsibility for inspecti

44、on, unless otherwise speci-fied in the contract or purchase order, rests upon the producer.This includes performance of all inspection and test require-ments specified herein. Except as otherwise specified in thecontract order, the producer may use their own or any othersuitable facilities for the p

45、erformance of the inspection and testrequirements specified herein unless disapproved by the pur-chaser. The purchaser shall have the right to perform any of theinspections and tests set forth in this specification where suchinspections are deemed necessary to ensure that materialconforms to prescri

46、bed requirements.17. Rejection17.1 Each length of pipe received from the manufacturermay be inspected by the purchaser and, if it does not meet theF1083 103requirements of this specification based on the inspection andtest method as outlined in this specification, the length may berejected and the m

47、anufacturer shall be notified. Disposition ofrejected pipe shall be a matter of agreement between themanufacturer and the purchaser.17.1.1 Pipe found in fabrication or installation to be unsuit-able for the intended use, under the scope and requirements ofthis specification, may be set aside and the

48、 manufacturernotified. Such pipe shall be subject to mutual investigation asto the nature and severity of the deficiency and the forming orinstallation, or both, conditions involved. Disposition shall bea matter for agreement.18. Certification18.1 The producer or supplier shall, upon request, furnis

49、h tothe purchaser a certificate of inspection stating that the materialhas been sampled, tested, and inspected in accordance with thisspecification, and has been found to meet the requirements.19. Product Marking19.1 Except as allowed by 19.6 and 19.7, each length ofpipe shall be legibly marked in the following sequence byrolling, stamping, or stenciling to show:19.1.1 Manufacturers name or mark,19.1.2 Country of origin,19.1.3 Method of manufacture (electric-resistance weldedor furnace welded),19.1.4 Specification number (year

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