ASTM F1155-1998(2004) Standard Practice for Selection and Application of Piping System Materials《管道系统材料的选择与应用标准实施规程》.pdf

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1、Designation: F 1155 98 (Reapproved 2004)An American National StandardStandard Practice forSelection and Application of Piping System Materials1This standard is issued under the fixed designation F 1155; the number immediately following the designation indicates the year oforiginal adoption or, in th

2、e case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice is intended as a guide to shipbuilders,shipowners, and design agents fo

3、r use in the preparation ofpiping system material schedules for commercial ship designand construction.1.2 The materials and limitations listed in Tables 1-28 meetthe minimum requirements of the U.S. Coast Guard and theAmerican Bureau of Shipping and should be considered to bethe minimum acceptable

4、materials in regard to material,design, and testing. This document is not intended to limit theselection of material strictly to those listed. Other equal orsuperior materials may be used provided that they are accept-able to the regulatory bodies and classification societies.2. Referenced Documents

5、2.1 ASTM Standards:2A 53 Specification for Pipe, Steel, Black and Hot-Dipped,Zinc-Coated Welded and SeamlessA 105/A 105M Specification for Carbon Steel Forgings forPiping ApplicationsA 106 Specification for Seamless Carbon Steel Pipe forHigh-Temperature ServiceA 134 Specification for Pipe, Steel, El

6、ectric-Fusion (Arc)-Welded (Sizes NPS 16 and Over)A 139/A 139M Specification for Electric-Fusion (Arc)-Welded Steel Pipe (NPS 4 and Over)A 178/A 178M Specification for Electric-ResistanceWeldedCarbon Steel and Carbon-Manganese Steel Boiler andSuperheater TubesA 179/A 179M Specification for Seamless

7、Cold-DrawnLow-Carbon Steel Heat-Exchanger and Condenser TubesA 181/A 181M Specification for Carbon Steel Forgings, forGeneral-Purpose PipingA 182/A 182M Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Partsfor High-Temperature ServiceA 192/A 192M Specific

8、ation for Seamless Carbon SteelBoiler Tubes for High-Pressure ServiceA 193/A 193M Specification for Alloy-Steel and StainlessSteel Bolting Materials for High-Temperature ServiceA 194/A 194M Specification for Carbon and Alloy SteelNuts for Bolts for High-Pressure or High-TemperatureService or BothA 2

9、13/A 213M Specification for Seamless Ferritic and Aus-tenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger TubesA 214/A 214M Specification for Electric-ResistanceWelded Carbon Steel Heat-Exchanger and CondenserTubesA 216/A 216M Specification for Steel Castings, Carbon,Suitable for Fusion Weld

10、ing, for High-Temperature Ser-viceA 234/A 234M Specification for Piping Fittings of WroughtCarbon Steel and Alloy Steel for Moderate and HighTemperature ServiceA 242/A 242M Specification for High-Strength Low-AlloyStructural SteelA 249/A 249M Specification for Welded Austenitic SteelBoiler, Superhea

11、ter, Heat-Exchanger, and CondenserTubesA 283/A 283M Specification for Low and IntermediateTensile Strength Carbon Steel PlatesA 307 Specification for Carbon Steel Bolts and Studs,60 000 Psi Tensile StrengthA 320/A 320M Specification for Alloy Steel Bolting Mate-rials for Low-Temperature ServiceA 335

12、/A 335M Specification for Seamless Ferritic Alloy-Steel Pipe for High-Temperature ServiceA 351/A 351M Specification for Castings, Austenitic, Aus-teniticFerritic (Duplex), for PressureContaining PartsA 387/A 387M Specification for Pressure Vessel Plates,Alloy Steel, Chromium-MolybdenumA 395 Specific

13、ation for Ferritic Ductile Iron Pressure-Retaining Castings for Use at Elevated TemperaturesA 515/A 515M Specification for Pressure Vessel Plates,Carbon Steel, for Intermediate- and Higher-TemperatureServiceA 536 Specification for Ductile Iron Castings1This practice is under the jurisdiction of ASTM

14、 Committee F25 on Ships andMarine Technology and is the direct responsibility of Subcommittee F25.11 onMachinery and Piping Systems.Current edition approved Nov. 1, 2004. Published November 2004. Originallyapproved in 1988. Last previous edition approved in 1998 as F 1155 98.2For referenced ASTM sta

15、ndards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken,

16、 PA 19428-2959, United States.A 563 Specification for Carbon and Alloy Steel NutsB 61 Specification for Steam or Valve Bronze CastingsB 62 Specification for Composition Bronze or Ounce MetalCastingsB 88 Specification for Seamless Copper Water TubeB 466/B 466M Specification for Seamless Copper-Nickel

17、Pipe and TubeB 467 Specification for Welded Copper-Nickel PipeD 2996 Specification for Filament-Wound Fiberglass(Glass-Fiber-Reinforced Thermosetting-Resin) PipeD 2997 Specification for Centrifugally Cast Fiberglass(Glass-Fiber-Reinforced Thermosetting-Resin) PipeD 4024 Specification for Machine Mad

18、e Fiberglass (Glass-Fiber-Reinforced Thermosetting Resin) FlangesF 682 Specification for Wrought Carbon Steel Sleeve-TypePipe CouplingsF 683 Practice for Selection and Application of ThermalInsulation for Piping and MachineryF 704 Practice for Selecting Bolting Lengths for PipingSystem Flanged Joint

19、sF 722 Specification for Welded Joints for Shipboard PipingSystemsF 1476 Specification for Performance of Gasketed Me-chanical Couplings for Use in Piping ApplicationsF 1548 Specification for the Performance of Fittings for Usewith Gasketed Mechanical Couplings Used in PipingApplications2.2 ANSI Sta

20、ndards:3B16.5 Steel Pipe Flanges and Flanged FittingsB16.9 Factor Made Wrought Steel Buttwelding FittingsB16.10 Face to Face and End to End Dimensions of ValvesB16.11 Forged Steel Fittings, Socket Welding and ThreadedB16.15 Cast Bronze Threaded Fittings Class 125 and 250B16.18 Cast Copper Alloy Sold

21、er Joint Pressure FittingsB16.22 Wrought Copper and Copper Alloy Solder JointPressure FittingsB16.24 Bronze Flanges and FlangedB16.28 Wrought Steel Buttwelding Short Radius Elbowsand ReturnsB16.34 Valves Flanged, Threaded and Welding EndB16.42 Ductile Iron Pipe Flanges and Flanged FittingsB18.2.1 Sq

22、uare and Hex Bolts and Screws Inch SeriesB18.2.2 Square and Hex Nuts (Inch Series)B31.1 Power PipingB36.10 Welded and Seamless Wrought Steel PipeB36.19 Stainless Steel Pipe2.3 Manufacturers Standardization Society of the Valveand Fitting Industry Standards:4SP-67 Butterfly ValvesSP-72 Ball Valves wi

23、th Flanged or Butt-Welding Ends forGeneral ServiceSP-80 Bronze Gate, Globe, Angle and Check ValvesSP-83 Carbon Steel Pipe Unions, Socket-Welding andThreaded2.4 Other Documents:ASME Boiler and Pressure Vessel Code, Sections I andVIII5ABS Rules for Building and Classing Steel Vessels6Title 46, Code of

24、 Federal Regulations, Parts 41 to 697NVIC 11-86; Guidelines Governing the Use of FiberglassPipe (FGP) on Coast Guard Inspected Vessels7MIL-F-1183 Fittings, Pipe, Cast Bronze, Silver-Brazing73. General Requirements3.1 Shipboard piping systems shall be in accordance withANSI B31.1 except as modified b

25、y 46 CFR Part 56 of the U.S.Coast Guard regulations and Sections 36 and 44 of the ABSRules.3.2 Piping systems shall be classed in accordance with 46CFR 56.04.3.3 Valves shall be in accordance with 46 CFR 56.20.3.4 Valves for Class I systems shall be in accordance with46 CFR 56.20-9(b) and if larger

26、than 2-in. NPS shall not havesocket weld ends.3.5 Resilient seated valves shall be in accordance with 46CFR 56.20-15.3.6 Dimensions of ductile iron gate, globe, angle, and checkvalves shall be in accordance with ANSI B16.34 and shall usethe adjusted pressure temperature ratings of ANSI B31.1,Appendi

27、x E.3.7 Flanges for flanged valves and fittings and their com-panion flanges shall be in accordance with 46 CFR 56.25 and56.30-10.3.8 Bolting shall be in accordance with 46 CFR 56.25-20.Practice F 704 shall be used as a guide for determining flangebolting lengths.3.9 Socket weld joints shall be in a

28、ccordance with 46 CFR56.30-5(c) and 56.30-10(b), Method 4, and shall not exceed3-in. NPS for Class I and II-L service.3.10 Threaded joints shall be in accordance with 46 CFR56.30-20 and shall not exceed 2-in. NPS for Class I systems.3.11 Flared, flareless, and compression tube fittings shallbe limit

29、ed to 2-in. OD or below and shall be in accordancewith 46 CFR 56.30-25.3.123.12 Brazed socket type joints shall be in accordance with46 CFR 56.30-30 and 56.75.3.13 Gasketed mechanical couplings and fittings for usewith gasketed mechanical couplings shall be in accordancewith 46 CFR 56.3035.3.14 Flex

30、ible pipe couplings of the compression or slip-ontypes shall be in accordance with 46 CFR 56.30-40.3.15 For restrictions on the use of welded tube and pipe, see46 CFR 56.60-2(b).3.16 Ferrous pipe used for saltwater service shall be pro-tected against corrosion in accordance with 46 CFR 56.60-3(a).3A

31、vailable from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.4Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180-4602.5Available from American Society of Mechanical Engineers (AS

32、ME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990.6Available from American Bureau of Shipping (ABS), ABS Plaza, 16855Northchase Dr., Houston, TX 77060.7Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washi

33、ngton, DC 20401.F 1155 98 (2004)23.17 All welding of Class I and II piping shall be inaccordance with 46 CFR 56.70 and Specification F 722.3.18 Thermal insulation for piping systems shall be inaccordance with Practice F 683.3.19 Fiberglass reinforced thermosetting epoxy resin pipeand fittings shall

34、be in accordance with 46 CFR 56.60-25 andU.S. Coast Guard Navigation and Vessel Inspection Circular(NVIC) 11-86.3.20 Fiberglass pipe shall not be used outboard of skinvalves.4. List of Tables4.1 The tables are arranged in the following sequence:Title TableMaterial Temperature Limitations 1Steam, Ste

35、am Drains, Boiler Blow, and Superheater SafetyValve Escape Piping; 1100F max2Steam, Steam Drains, Feed, Condensate, Boiler Blow,Sampling and Compounding, and Safety Valve EscapePiping; 775F max3Steam, Steam Drains, Feed, Condensate, Boiler Blow, Sam-pling and Compounding, and Safety Valve Escape Pip

36、ing;4406F maxGas Turbine and Diesel Exhaust Piping; 1100F max 5Gas Turbine and Diesel Exhaust Piping; 775F max 6Fresh Water for Auxiliary Machinery and Engine Cooling;240F max7Fresh Water, Hot and Cold Domestic, Air Conditioning andSanitary8Seawater Circulating, Wet Firemain, and Distilling PlantPip

37、ing9Dry Firemain, Foam, Sprinkling, Deckwash, and Tank Clean-ing Piping10Bilge, Clean Ballast, and Pump Priming Piping 11Diesel and Lube Oil System Piping, Fuel Oil Filling Transfer,and Service Suction Piping12Fuel Oil Service Discharge Piping 13Cargo Oil (and Vent Piping) and Crude Oil Wash Piping

38、14Steering Gear Fill and Drain Piping, and Telemotor Piping 15Hydraulic Piping 16Air Piping 150 psi and Below 17Air Piping Above 150 psi 18Refrigeration Piping 19CO2, Halon, and Smoke Detection 20Sounding Tubes, Vents, and Overflows for Fresh Water,Saltwater and Oil21Waste, Soil, and Interior Deck D

39、rains 22Weather Deck Drains, Main Deck, and Above 23Inert GasGenerator or Uptakes to Scrubber 24Inert GasScrubber to Tanks 25Liquified Natural Gas Systems Including Vapor Fuel, InertGas, and Nitrogen Service26Liquified Natural Gas Systems Including Cargo, Inert Gas,Nitrogen, and Cargo Tank Cooldown

40、and WarmupPiping Below 0F27Valve Trim Groups 285. Keywords5.1 materials; piping systems; piping systems materials;ship construction; ship designF 1155 98 (2004)3TABLE 1 Material Temperature LimitationsAMaterial Material Specifications TemperatureLimit, F, maxCorrosion resistant ASTM A 194/A 194M GRB

41、8, 8C, 8T 1200steel ASTM A 194/A 194M GR 8F 800ASME SA312 TPC316L 850ASME SA312 TP 304L 800ASTM A 351/A 351M GR CF3M 850Chrome-molybdenum ASTM A 182/A 182M GR F6a, F11 1100steel ASTM A 193/A 193M GR B16 1100ASTM A 193/A 193M GF B7 1000ASTM A 194/A 194 GR 4 900ASME SA217 GR WC6 1100ASTM A 234/A 234M

42、GR WP11 1100ASTM A 335/A 335M GR P11 1100ASTM A 387/A 387M 1000Carbon steel ASTM A 53 TYDS 800EASTM A 53 TY E 650ASTM A 105/A 105M 800EASTM A 106 800EASTM A 134 GR 285C (straight seam) 300ASTM A 134 GR 285C (spiral seam) 200ASTM A 139/A 139M GR B (straight seam) 300ASTM A 139/A 139M GR B (spiral sea

43、m) 200ASTM A 181/A 181M 800EASTM A 194/A 194M GR 2H 800ASTM A 216/A 216M GR WCB 1000ASTM A 234/A 234M GR WPB 800ASTM A 307 400ASTM A 515/A 515M GR 70 800Ductile iron ASTM A 395 650A 536 450Bronze ASME SB61ASME SB62550406Copper nickel alloy ASME SB466 C70600ASME SB467 C70600600600Copper ASTM B 88 TY

44、K or LASME SB75400400Glass reinforcedplasticASTM D 2996 GR 1ASTM D 2997 GR 1ASTM D 4024 GR 1225225225AMaximum temperature limits per ANSI B31.1 for all material, except glass reinforced plastic, which is per NVIC 11-86 and Specification A 536 which is per46CFR56.BGRgrade.CTPtubular product.DTYtype.E

45、Upon prolonged exposure to temperatures above 775F, the carbide phase or carbon steel may be converted to graphite.F 1155 98 (2004)4TABLE 2 Steam, Steam Drains, Boiler Blow, Superheater Safety Valve Escape PipingItem Type/Style Material Material Specification Design SpecificationMaximum Temperature1

46、100FARemarks/LimitationsPipe Seamless CrMoBsteel ASTM A 335/A 335M GRCP11 ANSI B36.10 . . .Takedown joints Flanges: weld neck orsocket weldCrMo steel ASTM A 182/A 182M GR F11 ANSI B16.5 . . .Bolting Bolts/bolt studs CrMoVDsteel ASTM A 193/A 193M GR B16 ANSI B18.2.1 . . .Nuts CMoEsteel ASTM A 194/A 1

47、94M GR 4 ANSI B18.2.2 . . .Fittings Flanged CrMo steel ASME SA217 GR WC6 orASTM A 182/A 182M GR F11ANSI B16.5 . . .Buttweld CrMo steel ASTM A 234/A 234M GR WP11 ANSI B16.9 or B16.28 . . .Socket weld CrMo steel ASTM A 182/A 182M GR F11 ANSI B16.11 . . .Valves: gate, globe,angle, checkFlanged or buttw

48、eld CrMo steel ASME SA217 GR WC6 orASTM A 182/A 182M GRF11ANSI B16.34 Trim group 1FSocket weld CrMo steel ASTM A 182/A 182M GR F6aor GR F11ANSI B16.34 . . .AConsult applicable material and design specifications, and Table 1 where indicated, to establish pressure/temperature ratings.BCrMochromium-mol

49、ybdenum.CGRgrade.DCrMoVchromium-molybdenum-vanadium.ECMocarbon-molybdenum.FFor trim group definition, refer to Table 28.TABLE 3 Steam, Steam Drains, Feed, Condensate Boiler Blow Sampling and Compounding, Safety Valve Escape PipingItem Type/Style Material Material Specification Design SpecificationMaximum Temperature775FARemarks/LimitationsPipe Seamless or electricresistance weldedCarbon steel ASTM A 106 GRBBorA53GRBTYSorEANSI B36.10 A 53 GR B TYCELimited to a designpressure of 350 psig.See also Table 1.Takedown joints Flanges: weld neck,socket weld or sl

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