ASTM F1446-2015 Standard Test Methods for Equipment and Procedures Used in Evaluating the Performance Characteristics of Protective Headgear《使用设备和规程评估防护安全帽性能特征的标准试验方法》.pdf

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1、Designation: F1446 13F1446 15 An American National StandardStandard Test Methods forEquipment and Procedures Used in Evaluating thePerformance Characteristics of Protective Headgear1This standard is issued under the fixed designation F1446; the number immediately following the designation indicates

2、the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.INTRODUCTIONThese test methods specify equipment and procedu

3、res used for testing protective headgear.Individual ASTM performance standards (standard specifications) will use these procedures andequipment. Test conditions, pass-fail criteria, and other performance requirements will be specified inthe individual performance standards, tailored to the needs of

4、a particular activity (for example,bicycling, skateboarding, skiing, etc.).These test methods were developed using resources in medical, scientific, mechanical engineering,human factors, and biomechanical fields. However, it is recognized that it is not possible to write aprotective headgear perform

5、ance standard that will result in headgear that can protect against injuryor death in all accidents. It is also recognized that serious injury or death can result from both low-and high-energy impacts, even when protective headgear is worn.These test methods incorporate aspects of other recognized h

6、eadgear performance standards. Theydraw from work done by others where appropriate for these test methods. These standards arereferenced within this standard test method. It should be noted that these test methods specifylaboratory tests of completed headgear to measure its ability to reduce head ac

7、celeration during useand other selected parameters.1. Scope1.1 These test methods cover laboratory equipment, procedures, and basic requirements pertinent to testing protective headgear.Deviations or additions, or both, to these test methods will be specified, as required, in individual ASTM perform

8、ance standards.1.2 RequirementsThe protective headgear is to be tested under specified environmental conditions for the following:1.2.1 Impact attenuation (the limiting of head acceleration) of the protective headgear, and1.2.2 Strength and stability of the retention system and its attachment to the

9、 protective headgear.1.2.3 Special tests for particular protective headgear uses will be specified in the individual performance standards to be usedin conjunction with these test methods.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is

10、 the responsibilityof the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standard:2E177 Practice for Use of the Terms Precision and Bias in ASTM Test MethodsF2220 Specifi

11、cation for Headforms2.2 Federal Motor Vehicle Safety Standard:3218 S7.1.8 Motorcycle Helmets1 These test methods are under the jurisdiction of ASTM Committee F08 on Sports Equipment, Playing Surfaces, and Facilities and are the direct responsibility ofSubcommittee F08.53 on Headgear and Helmets.Curr

12、ent edition approved May 1, 2013June 1, 2015. Published June 2013January 2016. Originally approved in 1993. Last previous edition approved in 20122013 asF1446 12.F1446 13. DOI: 10.1520/F1446-13.10.1520/F1446-15.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Custo

13、mer Service at serviceastm.org. ForAnnual Book ofASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3 Available from National Highway Traffic Safety Administration (NHTSA), 400 7th St., NW, Washington, DC 20590.This document is not an ASTM standard and

14、 is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only t

15、he current versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States12.3 SAE Standard:4SAE J211 Recommended Practice for Instrumentation for Impact TestsRequi

16、rements for Channel Class 10003. Reference Table3.1 For references to these test methods, the standard terms for reference are listed in bold type in Table 1 with the items toconsider for each method. For conditions and anvils, use the standard term listed in Table 1. Referring to section numbers in

17、 thesetest methods is not the recommended method for reference.4. Terminology4.1 Definitions:4.1.1 basic plane, nan anatomical plane (Frankfort Horizontal Plane) that includes the superior rim of the external auditorymeatus (upper edge of the external openings of the ear) and the inferior margin of

18、the orbit (the lowest point of the floor of theeye socket). The headforms are marked with the basic plane (see Figs. 1 and 2).4.1.1.1 DiscussionThe headforms are marked with the basic plane (see Figs. 1 and 2).4.1.2 coronal plane, nan anatomical plane perpendicular to both the basic and midsagittal

19、planes and passing through thesuperior rims of the right and left auditory meatuses. The transverse plane corresponds to the coronal plane (see Figs. 1 and 2).4.1.2.1 DiscussionThe transverse plane corresponds to the coronal plane (see Figs. 1 and 2).4.1.3 field of vision, nangle of vision as measur

20、ed on the reference headform (upward, downward, and peripheral).4.1.4 headform size selection, nhelmets shall be tested on the appropriate test headform size(s), as determined by the testinglaboratory. Helmets shall be tested on the largest and smallest size test headforms on which they fit. When mu

21、ltiple headform sizesare required, each test set of helmets will include at least one extent of coverage, vision test, retention test, and impact test on eachspecified headform size. “Fit” means that it is not physically difficult to put the helmet on the larger headform and that thehelmetshelmets c

22、omfort or fit-foam is partially compressed on the smaller headform. For helmets equipped with adjustable fitsystems, the headform sizes are determined by the fit at the smallest and largest limits of the adjustment.4.1.5 helmet, na protective device worn on the head in an effort to reduce or minimiz

23、e injury to that portion of the head thatis within an area above the test line (as defined in the individual performance standards).4.1.6 helmet position index (HPI), nthe vertical distance from the brow of the helmet to the basic plane, when the helmet isplaced on a reference headform. The manufact

24、urer shall specify the size of the headform and the vertical distance.4 Available from Society of Automotive Engineers (SAE), 400 Commonwealth Dr., Warrendale, PA 15096-0001.TABLE 1 Table for ReferenceTerms for Reference Section Items to Consider for Each MethodChin Bar Rigidity 12.9 Types defined:

25、impact velocity, nominal drop heightConditioning Environments 10 Types defined: ambient, low temperature, high temperature, waterimmersionConfiguration 12.2 Standard requirement definedDynamic Retention Test 12.7.1 Types defined: mass of drop weight, drop height, extension pass/failcriteriaHeadforms

26、 7.1 Headforms to be used in all tests in Test Methods F1446Impact Anvil 7.3.1 Types defined: flat, hemispherical, cylindrical, triangular hazard, curb-stoneImpact Attenuation Test 12.8 Types defined: number of impact sites, impact velocity and theoreticaldrop height, and maximum peak g valueInterna

27、l Projections 12.5.1 Standard requirement definedLabeling 12.4 Standard labeling requirements definedMaterials 12.3 Standard requirement definedPeripheral Vision 12.6.1 Standard method of pass/fail for horizontal vision definedReference Marking 12.1 Standard method of marking defined, define test li

28、nesReporting 13 Standard report format definedRoll-Off Test (Helmet Stability Test) 12.7.2 Types defined: mass of drop weight, drop height, standard method ofpass/fail definedSamples for Testing 8 Criteria to be considered in selecting number of samplesSelecting the Correct Headform 7.1.1 Method def

29、inedTest Schedule 11 Standard test schedule definedF1446 1524.1.7 helmet type, na category of helmets which do not differ in basic construction components such as shell, energy-absorbing layer(s), retention system, or any other component that is tested.4.1.7.1 DiscussionDifference in size alone does

30、 not constitute a different helmet type.4.1.8 midsagittal plane, nan anatomical plane perpendicular to the basic plane and containing the midpoint of the lineconnecting the notches of the right and left inferior orbital ridges and the midpoint of the line connecting the superior rims of theright and

31、 left external auditory meatus. The longitudinal plane corresponds to the midsagittal plane (see Figs. 1 and 2).4.1.8.1 DiscussionFIG. 1 Anatomical PlanesFIG. 2 Test HeadformBasic, Reference, and Midsagittal PlanesF1446 153The longitudinal plane corresponds to the midsagittal plane (see Figs. 1 and

32、2).4.1.9 modular elastomer programmer (MEP), na cylindrical-shaped pad used as the impact surface for the spherical impactor.4.1.10 preload ballast, na “bean-bag” filled with shot placed on the helmet to secure its position on the headform. The weightof the preload ballast shall be 5.0 6 0.1 kg unle

33、ss otherwise specified in the individual performance specification.4.1.11 projection, nany part of a helmet, internal or external, that extends beyond the faired surface and is likely to causeinjury.4.1.12 protective headgear, nsee helmet.4.1.13 reference headforms, nmeasuring headforms contoured in

34、 the same configuration as the test headforms sizes A, C, E,J, M, and O, as defined in Specification F2220. The reference headforms should include surface markings corresponding to thebasic, coronal, midsagittal, and reference planes (see Figs. 1 and 2).4.1.13.1 DiscussionThe reference headforms sho

35、uld include surface markings corresponding to the basic, coronal, midsagittal, and reference planes(see Figs. 1 and 2).4.1.14 reference plane, na plane marked on the headforms at a specified distance above and parallel to the basic plane (seeFig. 3).4.1.15 retention system, nthe complete assembly th

36、at secures the helmet, in a stable position, on the wearers head.4.1.16 shield, noptional equipment used in place of goggles to protect the eyes.4.1.17 size, na combination of structure(s) making up the primary energy-absorption structure covering part of the wearershead.4.1.17.1 DiscussionEach stru

37、ctural size is made up of a specific size energy-absorbing structure that may include an outer or inner hard shell, or both.4.1.18 spherical impactor, na device made of low resonance material (for example, magnesium), aluminum alloy, or stainlesssteel that couples mechanically with the ball arm conn

38、ector of the drop assembly in place of the impact test headform. Whenmounted, the device presents a spherically machined impact face with a radius of 73 mm on its bottom surface. All radii from thecenter of the curvature of the impact face to its outer edge shall from angles of no less than 40 with

39、the downward vertical axis.The center of curvature shall be within 5 mm of the vertical axis drawn through the center of the ball arm. The mass and centerof gravity of the drop assembly including the impactor shall meet the same requirements as those specified for the drop assemblyincorporated with

40、the test headforms (see 7.3.2), using the 5 6 0.1 kg drop mass.4.1.19 test area, nthe area of the helmet on or above a specified test line, subject to impact or penetration testing.4.1.20 test headforms, ntest headforms that correspond to the physical dimensions defined in Specification F2220 as siz

41、es A,C, E, J, M, and O. The weight of the drop assembly including the headform shall be 5.0 6 0.10 kg unless a variable mass dropassembly configuration is specified. If a variable mass configuration is specified, then the weight of the drop assembly shall complywith the weight specifications present

42、ed in Table 2. The test headforms may include surface markings corresponding to the basic,coronal, midsagittal, and reference planes (see Fig. Fig. 2).4.1.21 test line, na line drawn on the helmet as specified in the individual performance standards.4.1.22 visor (peak), noptional equipment for prote

43、ction against sun or glare, and sometimes used as a rock or dirt deflector.5. Significance and Use5.1 The purpose of these test methods is to provide reliable and repeatable tests for the evaluation of various types of protectiveheadgear. Use of these test methods in conjunction with the specific in

44、dividual performance standards is intended to reduce thelikelihood of serious injury and death resulting from impacts to the head sustained by individuals participating in sports, recreation,and other leisure activities in which protective headgear is worn.6. Certification6.1 These test methods perm

45、it self-certification. It is recommended that each manufacturer employ an independent testlaboratory at least annually to test each model and size of protective headgear.7. Apparatus7.1 Test Headforms:F1446 1547.1.1 GeneralThese test methods specify six headform sizes as identified in Specification

46、F2220 (A, C, E, J, M, and O) forperforming reference measurements, impact, roll-off, dynamic retention, penetration, and other tests required by the individualperformance specification standards.7.1.2 Impact HeadformsThese headforms shall be made of K1A magnesium material and shall conform to the ex

47、ternaldimension requirements of each particular headform size, as specified in Specification F2220.HeadformLabelSize Designa-tion(circumference,mm)X, mm Y, mm Z, mmA 495 23.5 89.7 11.1C 515 24.5 92.7 11.5E 535 25.5 96.0 11.9J 575 27.5 102.4 12.7M 605 29.0 107.2 13.3O 625 30.0 110.2 13.7FIG. 3 Locati

48、on of Reference LineTABLE 2 Test Headforms and Mass Specifications for VariableMass Drop Assembly ConfigurationHeadform Label Size Designation Drop Assembly MassA 495 mm 3.1 0.10 kgC 515 mm 3.6 0.10 kgE 535 mm 4.1 0.12 kgJ 575 mm 4.7 0.14 kgM 605 mm 5.6 0.16 kgO 625 mm 6.1 0.18 kgF1446 1557.1.3 Othe

49、r HeadformsThese headforms should be made of material of sufficient strength and stiffness to maintain theirgeometry during testing. They shall conform to the external dimension requirements of each particular headform size, as specifiedin Specification F2220. Full-chin headforms will be used as necessary.7.2 Retention SystemThe test apparatus for the roll-off and dynamic retention testing are shown in Figs. 4 and 5 respectively.The mass of the drop weight and drop height are specified in the individual performance specif

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