1、Designation:F236306 Designation: F2363/F2363M 12An American National StandardStandard Specification forUnited States Coast Guard Type II or IMO MARPOL 73/78Annex IV Marine Sanitation Devices (Flow ThroughTreatment)Sewage and Graywater Flow Through TreatmentSystems1This standard is issued under the f
2、ixed designation F2363; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last
3、revision or reapproval.This standard is issued under the fixed designation F2363/F2363M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A sup
4、erscript epsilon () indicates an editorial change since the last revision or reapproval.INTRODUCTIONShipboard treatment of wastewater has evolved over the years from systems using maceration andchlorination techniques to more advanced biological systems that are designed to treat a singlewastestream
5、 of sewage followed more recently by complex bio-reactor systems employing advancedoxidation and high-powered UV systems that are designed to remove organic and inorganic materialsfrom a combined wastestream of sewage and graywater.Advancements in treatment technologies have been fueled, in part, by
6、 shipping companies wantingto adopt more environmentally friendly practices as well as by regulatory bodies imposing morestringent standards on wastewater discharges from ships.This standard is a consolidated source of sewage and graywater treatment system requirements thatcombines international req
7、uirements in MARPOL Annex IV with requirements of other regulatorybodies and overlays industry best practices.1. Scope1.1This specification covers the design, manufacture, performance, operation, functioning, and testing of USCG Type II MarineSanitation Device or IMO MARPOL 73/78 Annex IV flow throu
8、gh treatment device intended to process sewage and graywatergenerated during the ships normal service. This specification is intended for use by purchasers, designers, and manufacturers ofshipboard environmental pollution control equipment to determine the requirements for equipment purchase, equipm
9、ent use, anddesign considerations.1.2The device shall be capable of meeting the effluent requirements detailed in Table1 with respect to ships operational area.1.1 This specification covers the design, manufacture, performance, operation, and testing of flow through treatment systemsintended to proc
10、ess sewage or graywater, or both, generated during a ships normal service. This specification is intended for useby designers, manufacturers, purchasers, and operators of shipboard environmental pollution control equipment to determine therequirements for equipment design, manufacture, purchase, and
11、 in-service operation.1.2 The treatment system shall be capable of meeting the effluent requirements detailed in Section 4 with respect to a shipsoperational area.1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in eachsystem m
12、ay not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from thetwo systems may result in non-conformance with the standard.1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the resp
13、onsibility1This specification is under the jurisdiction of ASTM Committee F25 on Ships and Marine Technology and is the direct responsibility of Subcommittee F25.06 on MarineEnvironmental Protection.Current edition approved Dec. 1, 2006. Published January 2007. Originally approved in 2004. Last prev
14、ious edition approved in 2004 as F2363-04. DOI:10.1520/F2363-06.Current edition approved May 1, 2012. Published June 2012. Originally approved in 2004. Last previous edition approved in 2006 as F2363 - 06. DOI:10.1520/F2363_F2363M-12.1This document is not an ASTM standard and is intended only to pro
15、vide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the
16、 standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.of the user of this standard to establish appropriate safety and health practices and determine the applicability
17、 of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:2A307 Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile StrengthA530/A530MSpecification for General Requirements for Specialized Carbon and Alloy Steel PipeA563 Specification for Carbon and Alloy Steel
18、NutsB117 Practice for Operating Salt Spray (Fog) ApparatusA999/A999MSpecification for General Requirements for Alloy and Stainless Steel PipeB165 Specification for Nickel-Copper Alloy (UNS N04400) Seamless Pipe and TubeD1253 Test Method for Residual Chlorine in WaterF467Specification for Nonferrous
19、Nuts for General Use E11 Specification for Woven Wire Test Sieve Cloth and Test SievesF468Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General Use 906 Specification for Letters andNumerals for ShipsF992 Specification for Valve Label PlatesF993 Specification for Valve Locking Dev
20、icesF998 Specification for Centrifugal Pump, Shipboard UseF1030 Practice for Selection of Valve OperatorsF1098 Specification for Envelope Dimensions for Butterfly ValvesNPS 2 to 24F1122 Specification for Quick Disconnect Couplings (6 in. NPS and Smaller)F1155 Practice for Selection and Application o
21、f Piping System MaterialsF1166 Practice for Human Engineering Design for Marine Systems, Equipment, and FacilitiesF1298 Specification for Flexible, Expansion-Type Ball Joints for Marine ApplicationsF1323 Specification for Shipboard IncineratorsF1387 Specification for Performance of Piping and Tubing
22、 Mechanically Attached FittingsF1510 Specification for Rotary Positive Displacement Pumps, Ships UseF1511 Specification for Mechanical Seals for Shipboard Pump ApplicationsF2044 Specification for Liquid Level Indicating Equipment, Electrical2.2 ANSI Standards:ASME Standards:3B16.1Cast Iron Pipe Flan
23、ges and Flange Fittings Gray iron pipe flanges and flanged fittings: Classes 25, 125, and 250B16.5Steel Pipe Flanges, Flanged Valves and Fittings 150, 300, 400, 600, 900, 1500 and 2500 lb Pipe flanges and flangedfittings: NPS12 through NPS 24 metric/inch standardB16.11Forged Steel Fittings, Socket W
24、elding and Threaded Forged fittings, socket-welding and threadedB16.24Bronze Flanges and Flanged Fittings 150, 300 lb Cast copper alloy pipe flanges and flanged fittings: Classes 150, 300,600, 900, 1500, and 2500B16.34 Valves flanged, threaded, and welding end2.3 Code of Federal Regulations:IMO Regu
25、lations:433 CFR 159Department of Homeland Security, U.S. Coast Guard(USCG), Marine Sanitation Devices40 CFR Part 136Guidelines Establishing Test Procedures for theAnalysis of Pollutants MARPOLAnnex IV Regulations for theprevention of pollution by sewage from ships40 CFR 140Environmental ProtectionAg
26、ency, Marine Sanitation Device Standard, January 29, 1976 MEPC.159(55) Guidelineson implementation of effluent standards and performance tests for sewage treatment plants2.4 ISO Standards:546 CFR Part 111Department of Homeland Security, U.S. Coast Guard (USCG), Electrical Systems ISO 5815-1 Waterqua
27、lityDetermination of biochemical oxygen demand after n days (BODn)Part 1: Dilution and seeding method withallylthiourea addition46 CFR Part 147Department of Homeland Security, U.S. Coast Guard (USCG), Hazardous Ships Stores ISO 15705 WaterqualityDetermination of the chemical oxygen demand index (ST-
28、COD)Small-scale sealed-tube method2For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3Available from American
29、National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036.3Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.4Available from U.S. Government Printing Office Superinten
30、dent of Documents, 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.4Available from the International Maritime Organization, 4 Albert Embankment, London SE1 7SR, United Kingdom, http:/www.imo.org.5Available from Institute of Electrical and Electronics Engineers, Inc. (IEEE), 445 Hoes Ln.
31、, P.O. Box 1331, Piscataway, NJ 08854-13315Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http:/www.ansi.org.F2363/F2363M 1222.5 US Laws and Regulations:649 CFR 171Department of Transportation (DoT), Research and Special Programs Administr
32、ation (RSPA), General Information,Regulations and Definitions2.4 Other Documents: 33 CFR Part 159 Marine sanitation devicesANSI/NFPA No. 70National Electrical Code333 CFR 159.301 Subpart EDischarge of effluents in certain Alaskan waters bycruise vessel operationsIEEE 45-2002Recommended Practice for
33、Electric Installations on Shipboard 40 CFR Part 136 Guidelines establishing testprocedures for the analysis of pollutants2.6 Other Standards:Instrument Society of America (RP 12.2) ANSI/ASSE 1001 Performance requirements for atmospheric type vacuum breakers5International Convention for the Preventio
34、n of Pollution from Ships (1973)as modified by the Protocols of 1978 (MARPOL73/78) and 1997 and associated Annexes, Including Annex IV and Annex VIResolution MEPC.2(IV)Recommendation on International Effluent Standards and Guidelines for Performance Tests for SewageTreatment Plants7MARPOL 73/78 Anne
35、x IV Annex BGuidelines for Performance Tests for Sewage Treatment Plants with Respect to EffluentStandards7ANSI/ASSE 1013 Performance requirements for reduced pressure principle backflow preventers and reducedpressure principle fire protection backflow preventers5Public Law 92-500Federal Water Pollu
36、tion Control Act, October 18, 1972, as amended by Public Law 95-217, Clean Water Act,December 27, 1977, as amended4Public Law 106-554 Title XIVCertain Alaskan Cruise Ship Operations, of the Miscellaneous Appropriations Act of 20014ANSI/ISA 60079-1 Explosive atmospheresPart 1: Equipment protection by
37、 flameproof enclosures d5ANSI/ISA 60079-11 Explosive atmospheresPart 11: Equipment protection by intrinsic safety i56Available from Instrumentation, Systems, and Automation Society, 67 Alexander Dr., Research Triangle Park, NC 27709.6Available from U.S. Government Printing Office Superintendent of D
38、ocuments, 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http:/www.access.gpo.gov.TABLE 1 Effluent RequiTreatments Stand Operational Ards byTypea of SystemAU.S.C.G. MARPOL 73/78Annex IVType Coliform,Annex IVU.S. Coastal ZoneOperationsAlaskan Special AreaOperationsA(Cruise Ships)Intern
39、ational AreaOperationsCFU/100 mLTSS,mg/LBOD5(Cruise Ships)International Area,OperationsSuspended Solids 150 mg/L 7 day average: 45 mg/L30 day average: 30mg/L 30 day average removalefficiency: 85 %50 mg/L (in lab)100 mg/L (shipboard)Suspended Solidsmg/L 150 mg/L 7 day average: 45 mg/LCOD,mg/LChlorine
40、,g/LpHFecal Coliform 200/100 mL Geometric mean f or 30 dayperiod: 20/100 mL and not more than 10 % exceeding40/100 mL250/100 mLI #1000 (see Note 1)BODBNot specified 7 day average: 45 mg/L30 day average: 30 mg/L30 day average removalefficiency: 85 %50 mg/LII-A #200 #150Residual (CL) Not specified Tot
41、al Residual Chlorine cannotexceed 10 mg/LTo the degree,practicableC#25#125 3 nm fromnearest land.4.3 Type II-B sewage treatment plant is a flow-through treatment system of a type approved by the flag Administration forinstallation on a ship engaged in international voyages of 400 gross tonnage (GT)
42、and above, and ships of 15 persons, to meet the requirements of regulation 9.1.1 of MARPOLAnnex IV as amended by MEPC.159(55).This treatment system is typically a large device that is designed to be used for processing, treating, and discharging sewage orgraywater, or both, continuously between indi
43、vidual uses. While on an international voyage, vessels are able to discharge throughthis treatment system while operating within 3 nm of land, except where otherwise prohibited.4.4 Type II-C advanced wastewater treatment system are Type II-B sewage treatment plants that are designed to treat acombin
44、ed sewage and graywater influent to a more stringent standard for installation on a cruise ship authorized to carry $500passengers operating in certainAlaskan waters to meet the requirements Subpart E to 33 CFR 159.301 et seq. Cruise ships are ableto discharge through this treatment system while ope
45、rating in certain Alaskan waters.4.5 Type III-A marine sanitation device certified by the U.S. Coast Guard for installation on a U.S. flagged vessel of any lengthdesigned to prevent the overboard discharge of treated or untreated sewage to meet the requirements in 33 CFR Part 159. Typicallythis hold
46、ing tank is used solely for the storage of wastewater (for example, sewage, graywater, flushwater) at ambient air pressureand temperatures. In the United States, vessels are able to discharge from a holding tank while operating outside of 3 nm of land,except where otherwise prohibited. However, whil
47、e operating on an international voyage, such discharges occur at a distance of12 nm from nearest land and while the vessel is en route proceeding at $4 kts.4.6 Type III-B sewage holding tank constructed to the satisfaction of the flag Administration and having capacity for theretention of all sewage
48、, with visual means to indicate the amount of its contents, taking into account the operation of the ship, thenumber of persons on board, and other relevant factors, to meet the requirements of regulation 9.1.3 of MARPOL Annex IV.Discharges are similar to Type III-A.5. Ordering Information5.1 Genera
49、l:4.1.1.1Design sizing requirements shall include consideration of collection method (gravity or vacuum) utilized for MarineSanitation Device.4.1.1.2Hydraulic loading for both graywater and sewage generation rates.(1) If capacity is provided in litres per day per person or gallons per day per person, the maximum number of personnel (crewand passenger) must also be supplied.(a) When specifying growth margin, it is important to consider the potential for increases in crew size or number ofpassengers, or both, over the life of the ship.4.1.1.3Organic loading for both