AWS NAVSEA B2 1-1-304-2018 Standard Welding Procedure Specification for Naval Applications (SWPS-N) for Carbon Dioxide Shielded Flux Cored Arc Welding of Carbon Steel (S-1) 1 8 inc.pdf

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1、AWS STANDARD WELDING PROCEDURE SPECIFICATION LICENSE IMPORTANTREAD CAREFULLY BEFORE PROCEEDING THE ENTITY OR INDIVIDUAL PURCHASING THIS AWS STANDARD WELDING PROCEDURE SPECIFICATION AGREES TO BE BOUND BY THE TERMS OF THIS LICENSE. IF YOU DO NOT AGREE TO THE TERMS OF THIS LICENSE, DO NOT USE THE STAND

2、ARD AND PROMPTLY RETURN THE PACKAGE UNOPENED, AND THE LICENSE PRICE WILL BE REFUNDED. The enclosed AWS STANDARD WELDING PROCEDURE SPECIFICATION (“SWPS”) is provided to the End User by the American Welding Society (“AWS”) for use only under the terms of this License. AWS reserves any right not expres

3、sly granted to the End User. 1. Ownership: The SWPS is proprietary to AWS and is protected by United States and foreign copyright laws. AWS retains the title to, and ownership of, the SWPS, which is licensed, not sold, to the End User. 2. Acceptance of responsibility: Prior to use of an SWPS, the em

4、ployer shall signify acceptance of responsibility for the production application of the procedure by signing and dating the SWPS on the appropriate page. 3. Definitions: Authorized User shall mean an employee or contractor of the End User. End User shall mean the purchaser of the SWPS. 4. License: T

5、he End User is granted a limited, non-exclusive license to the SWPS for internal business purposes by Authorized Users. 5. Sublicensing: The End User may not sublicense, assign, or otherwise transfer this License to End User employees or contractors who are not Authorized Users. 6. Modifications: Th

6、e End User may not modify, translate, sell, or make derivative works of, the SWPS. 7. Protection and Security: The End User shall use its best efforts and take all reasonable steps to safeguard the SWPS to ensure that no unauthorized person shall have access thereto and that no unauthorized copy, pu

7、blication, disclosure or distribution shall be made. The End User shall notify AWS immediately should the End User discover any unauthorized access or copying. 8. Termination: This License will terminate immediately without notice from AWS if the End User fails to comply with any of its provisions.

8、9. DISCLAIMER OF WARRANTY: THE SWPS IS PROVIDED “AS IS.” AWS DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE END-USER ASSUMES ALL RISK AS TO THE SUITABILITY OF THE SWPS. IN NO EVENT WILL AW

9、S, OR ITS DIRECTORS, OFFICERS, EMPLOYEES OR AFFILIATES, BE LIABLE TO THE END USER FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR EXEMPLARY DAMAGES. THE LIABILITY (IF ANY) OF AWS TO THE END USER FOR ACTUAL DIRECT DAMAGES FOR ANY CAUSE WHATSOEVER, AND REGARDLESS OF THE FORM OF THE ACTION, WIL

10、L BE LIMITED TO, AND IN NO EVENT SHALL EXCEED, THE AMOUNT ORIGINALLY PAID TO AWS FOR THIS LICENSE BY THE END USER. 10. Miscellaneous: This License is governed by and construed in accordance with the laws of the State of Florida and shall inure to the benefit of AWS and End User and their respective

11、successors and legal representatives. If any provision of this License is held by a court of competent jurisdiction to be invalid or unenforceable, that provision will be enforced to the maximum extent permissible, and the remaining provisions of this License will remain in full force and effect. Th

12、is Agreement constitutes the entire agreement between the parties with respect to the subject matter hereof. This Agreement may not be changed or amended except by a written instrument executed by a duly authorized officer of Licensor. The exclusive forum for resolution of legal disputes shall be St

13、ate or federal court in or for Miami, Florida. Standard Welding Procedure Specification for Naval Applications (SWPS-N) for Carbon Dioxide Shielded Flux Cored Arc Welding of Carbon Steel (S-1), 1/8 inch 3 mm through 1-1/2 inch 38 mm Thick, MIL-70T-1 and MIL-71T-1, in the As-Welded Condition, Primari

14、ly Plate and Structural Naval ApplicationsSite LicenseAWS-NAVSEA B2.1-1-304:2018An American National StandardAWS-NAVSEA B2.1-1-304:2018An American National StandardApproved by theAmerican National Standards InstituteDecember 19, 2017Standard Welding Procedure Specification for Naval Applications (SW

15、PS-N) for Carbon Dioxide Shielded Flux Cored Arc Welding of Carbon Steel (S-1), 1/8 inch 3 mm through 1-1/2 inch 38 mm Thick, MIL-70T-1 and MIL-71T-1, in the As-Welded Condition, Primarily Plate and Structural Naval Applications1st EditionPrepared by theAmerican Welding Society (AWS) B2 Committee on

16、 Procedure and Performance QualificationUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis standard contains the essential welding variables for carbon steel in the thickness range of 1/8 inch 3 mm through 1-1/2 inch 38 mm, using semiautomat

17、ic carbon dioxide shielded flux cored arc welding. It cites the base metals and operating conditions necessary to make the weldment, the filler metal specifications, and joint designs for groove and fil-let welds. This SWPS-N was developed primarily for naval applications that require performance to

18、 NAVSEA Technical Publication S9074-AQ-GIB-010/248, Requirements for Welding and Brazing Procedure and Performance Qualification.ISBN: 978-0-87171-940-9 2017 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be repr

19、oduced, stored in a retrieval system, or transmitted in any form, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyright owner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, perso

20、nal, or educational classroom use only of specific clients is granted by the American Welding Society provided that the appropri-ate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet: .iiAWS-NAVSEA B2.1-1-304:2018Statement on the Use

21、of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American Welding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of the American National Standards Ins

22、titute (ANSI). When AWS American National Standards are either incorporated in, or made part of, documents that are included in federal or state laws and regulations, or the regulations of other governmen-tal bodies, their provisions carry the full legal authority of the statute. In such cases, any

23、changes in those AWS standards must be approved by the governmental body having statutory jurisdiction before they can become a part of those laws and regulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes the AWS standards. Where thi

24、s contractual relationship exists, changes in or deviations from requirements of an AWS stand-ard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that brings together volunteers representing varied v

25、iewpoints and interests to achieve consensus. While AWS administers the process and establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.

26、AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or reliance on this standard. AWS also makes no guarantee or warranty

27、 as to the accuracy or completeness of any information pub-lished herein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for or on behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entit

28、y to someone else. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. It is assumed that the use of this standard and its provisions

29、 is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may also be corrected through publication of amend-ments or errata, or supplemented by publication of addenda. Information on the latest editions of AWS standards including

30、 amendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they have the latest edition, amendments, errata, and addenda.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept any and all lia

31、bilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement of any patent or product trade name resulting from the use of this standard.AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.Official i

32、nterpretations of any of the technical requirements of this standard may only be obtained by sending a request, in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society, Attention: Managing Director, Standards Development, (see Annex A). W

33、ith regard to technical inquiries made concern-ing AWS standards, oral opinions on AWS standards may be rendered. These opinions are offered solely as a convenience to users of this standard, and they do not constitute professional advice. Such opinions represent only the personal opin-ions of the p

34、articular individuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This stan

35、dard is subject to revision at any time by the AWS B2 Committee on Procedure and Performance Qualification. It must be reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recom-mendations, additions, or deletions) and any pertinent data that may be of

36、use in improving this standard are requested and should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS B2 Committee on Procedure and Performance Qualification and the author of the comments will be informed of the Committees response to the comments. Gu

37、ests are invited to attend all meetings of the AWS B2 Committee on Procedure and Performance Qualification to express their comments verbally. Procedures for appeal of an adverse decision concerning all such com-ments are provided in the Rules of Operation of the Technical Activities Committee. A co

38、py of these Rules can be obtained from the American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.iiiAWS-NAVSEA B2.1-1-304:2018AWS-NAVSEA B2.1-1-304:2018ivThis page is intentionally blankPersonnelAWS B2 Committee on Procedure and Performance QualificationJ. L. Cooley, Chair J. C. therefore,

39、 each system must be used independently.Safety. Safety and health issues and concerns are beyond the scope of this standard and therefore are not addressed herein. Safety and health information is available from the following sources:American Welding Society:(1) ANSI Z49.1, Safety in Welding, Cuttin

40、g, and Allied Processes(2) AWS Safety and Health Fact Sheets(3) Other safety and health information on the AWS websiteMaterial or Equipment Manufacturers:(1) Safety Data Sheets supplied by materials manufacturers(2) Operating Manuals supplied by equipment manufacturersApplicable Regulatory Agencies:

41、Work performed in accordance with this standard may involve the use of materials that have been deemed hazardous, and may involve operations or equipment that may cause injury or death. This standard does not purport to address all safety and health risks that may be encountered. The user of this st

42、andard should establish an appropriate safety program to address such risks as well as to meet applicable regulatory requirements. ANSI Z49.1 should be considered when develop-ing the safety program.Standard Welding Procedure Specification for Naval Applications (SWPS-N)AWS-NAVSEA B2.1-1-304:2018Pag

43、e 3 of 22Permission to reproduce for intra-company use only is granted by the American Welding SocietyLIMITATIONSThis procedure is not qualified for Notch Toughness or PWHT applications.A Constant Voltage (Constant Potential) Welding Power Source is required.WELDING PROCESSWelding Process: FCAW-G (F

44、lux Cored Arc Welding, Gas-Shielded)Method of Application: SemiautomaticBASE METALSBase Metal:1Carbon Steel, S-1 to S-1Thickness Range: 1/8 in 3 mm through 1-1/2 in 38 mm for groove welds,1/8 in 3 mm minimum for fillet weldsCoating: UncoatedFILLER METALSFiller Metal Specification:2MIL-E-24403/1, Ele

45、ctrodes, Welding, Flux Cored, Ordinary Strength and Low Alloy SteelClassification: MIL-70T-1, MIL-71T-1Filler Metal Grouping: A-2D in NAVSEA S9074-AQ-GIB-010/248, and A Number 1, F Number 6 in AWS B2.1/B2.1MDeposit Thickness Range: 1/8 in 3 mm through 1-1/2 in 38 mm maximum plus reinforcement for gr

46、oove welds,1/8 in 3 mm through 1-1/2 in 38 mm fillet weld size for fillet weldsSupplementary Filler Metal: Not permittedSupplementary Powder: Not permittedJOINT DESIGNSJoint Design: See Figure 1Backing: Backing required unless backgouged and back weldedBacking Material:1Carbon Steel, S-1 or weld met

47、al of similar chemical analysis. Nonmetallic or nonfusing metal retainers are not permitted.POSITIONSPermitted Positions: MIL-70T-1: GrooveFlat; FilletFlat and HorizontalMIL-71T-1: All PositionsVertical Progression: UphillStandard Welding Procedure Specification for Naval Applications (SWPS-N)1S-1 b

48、ase metals are as detailed in NAVSEA S9074-AQ-GIB-010/248 (or approved by the Navy authorized representative). AWS B2.1/B2.1M includes a list of Navy approved S-1 materials with CEN 0.43.2Commercial filler metal specifications may be used in place of MIL-70T-1 or MIL-71T-1 if purchased to the additi

49、onal requirements specified in the fabrication document(s).AWS-NAVSEA B2.1-1-304:2018Page 4 of 22Permission to reproduce for intra-company use only is granted by the American Welding SocietyPREHEAT AND INTERPASS TEMPERATURESPreheat Temperature: See TableInterpass Temperature: See TableBase Metal Thickness, in mmMinimum Preheat and Interpass TemperatureMaximum Interpass TemperatureBase Metals with Carbon Equivalents (CEN) 0.43Base Metals with Carbon Equivalents (CEN) 0.43t 1.25 32 60Fa,b15C 150Fa,b65C 500F 260C1.25 32 t 1.5 38 150Fa,b

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