AWWA C216-2015 Heat-Shrinkable Cross-Linked Polyolefin Coatings for Steel Water Pipe and Fittings.pdf

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1、 AWWA Standard SM Heat-Shrinkable Cross-Linked Polyolefin Coatings for Steel Water Pipe and Fittings Effective date: May 1, 2015. First edition approved by AWWA Board of Directors Jan. 29, 1989. This edition approved Jan. 24, 2015. Approved by American National Standards Institute Oct. 30, 2014. ANS

2、I/AWWA C216-15 (Revision of ANSI/AWWA C216-07) Copyright 2015 American Water Works Association. All Rights Reserved. ii AWWA Standard This document is an American Water Works Association (AWWA) standard. It is not a specification. AWWA standards describe minimum requirements and do not contain all o

3、f the engineering and administrative information normally contained in specifications. The AWWA standards usually contain options that must be evaluated by the user of the standard. Until each optional feature is specified by the user, the product or service is not fully defined. AWWA pub- lication

4、of a standard does not constitute endorsement of any product or product type, nor does AWWA test, certify, or approve any product. The use of AWWA standards is entirely voluntary. This standard does not supersede or take precedence over or displace any applicable law, regulation, or code of any gove

5、rnmental authority. AWWA standards are intended to represent a consensus of the water supply industry that the product described will provide satisfactory service. When AWWA revises or withdraws this standard, an official notice of action will be placed in the Official Notice section of Journal - Am

6、erican Water Works Association. The action becomes effective on the first day of the month fol- lowing the month of Journal - American Water Works Association publication of the official notice. American National Standard An American National Standard implies a consensus of those substantially conce

7、rned with its scope and provisions. An American National Standard is intended as a guide to aid the manufacturer, the consumer, and the general public. The existence of an American National Standard does not in any respect preclude anyone, whether that person has ap - proved the standard or not, fro

8、m manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standard. American National Standards are subject to periodic review, and users are cautioned to obtain the latest editions. Producers of goods made in conformity with an American National Stand

9、ard are encour - aged to state on their own responsibility in advertising and promotional materials or on tags or labels that the goods are produced in conformity with particular American National Standards. Caution n oti Ce : The American National Standards Institute (ANSI) approval date on the fro

10、nt cover of this standard indicates completion of the ANSI approval process. This American National Standard may be revised or withdrawn at any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five years from the date of ANSI approval. P

11、urchasers of American National Standards may receive current information on all standards by calling or writing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036; 212.642.4900; or emailing infoansi.org. ISBN-13, print: 978-1-62576-064-7 eISBN-13, electr

12、onic: 978-1-61300-324-4DOI: http:/dx.doi.org/10.12999/AWWA.C216.15 All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of br

13、ief excerpts or quotations for review purposes, without the written permission of the publisher. Copyright 2015 by American Water Works Association Printed in USA hours of work by your fellow water professionals. Revenue from the sales of this AWWA material supports ongoing product development. Unau

14、thorized distribution, either electronic or photocopied, is illegal and hinders AWWAs mission to support the water community. This AWWA content is the product of thousands of Copyright 2015 American Water Works Association. All Rights Reserved. iii Committee Personnel The Steel Water Pipe Manufactur

15、ers Technical Advisory Committee (SWPMTAC) Task Group for ANSI/AWWA C216, which updated this standard, had the following personnel at the time: Robert M. Buchanan, Chair Daniel Libby, Vice Chair R.M. Buchanan, Canusa-CPS, Toronto, Ont., Canada (AWWA) G.A. Davidenko, Northwest Pipe Co., Saginaw Facil

16、ity, Saginaw, Texas (AWWA) A. Fletcher, Pentair Water Solutions Pty. Ltd., Melbourne, Vic 3004, Australia (AWWA) B.D. Keil, Northwest Pipe Company, Pleasant Grove, Utah (AWWA) D. Libby, Chase Corporation, Westwood, Mass. (AWWA) R.D. Mielke, Northwest Pipe Company, Raleigh, N.C. (AWWA) M.P. Murphy, N

17、OV Ameron International Corporation, Rancho Cucamonga, Calif. (AWWA) R. Norsworthy, Polyguard Products Inc., Lancaster, Texas (AWWA) B.P. Simpson, American SpiralWeld Pipe Company, Birmingham, Ala. (AWWA) C. Smith, Lone Star Specialty Products LLC, Houston, Texas (AWWA) G. Smith, Northwest Pipe Comp

18、any, San Diego, Calif. (AWWA) S.J. Thomas, Berry Plastics, Lexington, Mass. (AWWA) J.A. Wise, Canus International Sales Inc., Surrey, B.C., Canada (AWWA) Th e AWWA Standards Committee on Steel Pipe, which reviewed and approved this standard, had the following personnel at the time of approval: John

19、H. Bambei Jr., Chair Dennis A. Dechant, Vice Chair John L. Luka, Secretary General Interest Members W.R. Brunzell, Brunzell Associates Ltd., Skokie, Ill. (AWWA) R.J. Card, Lockwood, Andrews & Newnam, Houston, Texas (AWWA) R.L. Coffey, HDR Engineering Inc., Omaha, Neb. (AWWA) H.E. Dunham, MWH Inc., B

20、othell, Wash. (AWWA) S.N. Foellmi, Black & Veatch Corporation, Irvine, Calif. (AWWA) R.L. Gibson, Freese and Nichols Inc., Fort Worth, Texas (AWWA) Copyright 2015 American Water Works Association. All Rights Reserved. iv M.D. Gossett,* HDR Engineering, Denver, Colo. (AWWA) M.B. Horsley,* Horsley Eng

21、ineering LLC, Overland Park, Kan. (AWWA) J.K. Jeyapalan, Consultant, New Milford, Conn. (AWWA) R.A. Kufaas, Norske Corrosion & Inspection Service Ltd., Surrey, B.C., Canada (AWWA) J.L. Mattson, Corrosion Control Technologies, Sandy, Utah (AWWA) R. Ortega,* Lockwood, Andrews & Newnam, Houston, Texas

22、(AWWA) E.S. Ralph, Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA) A.E. Romer, AECOM, Orange, Calif. (AWWA) J.R. Snow,* MWH Americas Inc., Denver, Colo. (AWWA) H.R. Stoner, Consultant, North Plainfield, N.J. (AWWA) C.C. Sundberg, CH2M HILL Inc., Issaquah, Wash. (AWWA) W.R. Whidden, Woolpert,

23、Orlando, Fla. (AWWA) Producer Members D.W. Angell, Standards Council Liaison, American Flow Control, Birmingham, Ala. (AWWA) S.A. Arnout, Hanson Pressure Pipe Inc., Dallas, Texas (AWWA) H.H. Bardakjian, Consultant, Glendale, Calif. (AWWA) D.A. Dechant, Dechant Infrastructure Services, Aurora, Colo.

24、(AWWA) W.B. Geyer, Steel Plate Fabricators Association, Lake Zurich, Ill. (AWWA) B.D. Keil, Northwest Pipe Company, Pleasant Grove, Utah (AWWA) J.L. Luka, American SpiralWeld Pipe Company, Columbia, S.C. (AWWA) R.D. Mielke,* Northwest Pipe Company, Raleigh, N.C. (AWWA) J. Olmos, Ameron Water Transmi

25、ssion Group, Rancho Cucamonga, Calif. (AWWA) G.F. Ruchti,* Consultant, Punta Gorda, Fla. (AWWA) B.P. Simpson,* American Cast Iron Pipe Company, Birmingham, Ala. (AWWA) D. Walker, Avid Protective Products Ltd./Tnemec Company, Oakville, Ont., Canada (AWWA) J.A. Wise, Canus International Sales Inc., Su

26、rrey, B.C., Canada (AWWA) User Members A. Andersen, New York City Bureau of Water Supply, Little Neck, N.Y. (AWWA) J.H. Bambei Jr., Denver Water, Denver, Colo. (AWWA) B. Cheng, Metro Vancouver, Burnaby, B.C., Canada (AWWA) * Alternate Liaison, nonvoting Copyright 2015 American Water Works Associatio

27、n. All Rights Reserved. v M.E. Conner, San Diego County Water Authority, San Diego, Calif. (AWWA) R.V. Frisz, US Bureau of Reclamation, Denver, Colo. (USBR) G. George, Tacoma Public Utilities, Tacoma, Wash. (AWWA) T.J. Jordan, Metropolitan Water District of Southern California, La Verne, Calif. (AWW

28、A) M. McReynolds,* Metropolitan Water District of Southern California, Los Angeles, Calif. (AWWA) N.A. Wigner, Los Angeles Department of Water and Power, Los Angeles, Calif. (AWWA) * Alternate Copyright 2015 American Water Works Association. All Rights Reserved. This page intentionally blank. Copyri

29、ght 2015 American Water Works Association. All Rights Reserved. vii Contents All AWWA standards follow the general format indicated subsequently. Some variations from this format may be found in a particular standard. SEC. PAGE SEC. PAGE Foreword I Introduction . ix I.A Background ix I.B History . i

30、x II Special Issues ix II.A General ix II.B Weld-After-Backfill ix III Use of This Standard ix III.A Purchaser Options and Alternatives . x III.B Modification to Standard x IV Major Revisions xi V Comments xii Standard 1 General 1.1 Scope 1 1.2 Purpose . 2 1.3 Application 2 2 References 2 3 Definiti

31、ons . 3 4 Requirements 4.1 Quality . 4 4.2 Coating System . 4 4.3 Coating Application (Field and Shop) 5 4.4 Field Procedures 8 5 Verification 5.1 Coating Materials Prequalification 8 5.2 Requirements of Coating System . 9 5.3 Quality Assurance and Records . 10 5.4 Inspection and Testing by the Purc

32、haser 10 5.5 Quality Control Requirements of Applied Coating System 11 5.6 Rejection . 13 6 Delivery 6.1 Marking 14 6.2 Packaging and Shipping 14 6.3 Affidavit of Compliance 14 Tables 1 Prequalification Requirements of Coating System . 5 2 Quality Control Requirements of Applied Coating System 7 Cop

33、yright 2015 American Water Works Association. All Rights Reserved. This page intentionally blank. Copyright 2015 American Water Works Association. All Rights Reserved. ix Foreword This foreword is for information only and is not a part of ANSI*/AWWA C216. I. Introduction. I.A. Background. Heat-shrin

34、kable cross-linked polyolefin coatings for external use on special sections, connections, and fittings for underground steel water pipelines have been used since 1960. This standard establishes required performance standards for heat-shrinkable cross-linked polyolefin coatings. I.B. History. The fir

35、st edition of this standard was approved by the AWWA Board of Directors on Jan. 29, 1989, and had an effective date of July 1, 1989. The second edition was approved on June 19, 1994, with an effective date of Aug. 1, 1995. The third edition was approved on Jan. 23, 2000. The fourth edition was appro

36、ved on Jan. 21, 2007. This edition was approved on Jan. 24, 2015. II. Special Issues. II.A. General. ANSI/AWWA C216 is intended to govern the exterior coating of special sections, connections, and fittings for steel water pipelines for underground or underwater installation under normal conditions.

37、ANSI/AWWA C216 is based on the best-known experience, but it is not intended for unqualified use under all conditions. The advisability of its use for any installation must be reviewed by the purchaser. II.B. Weld-After-Backfill. Weld-after-backfill is the sequence of assembling a welded joint, weld

38、ing the outside joint (if required), applying the exterior joint coating(s), backfilling the pipe joint, and then welding the inside joint at a later time (where internal welding is safe and practical). Weld-after-backfill is an acceptable practice provided that the requirements of all applicable AW

39、WA standards are followed. Consult with the manufacturers and other responsible parties regarding recommended products, installation and backfill procedures required for the weld- after-backfill sequence. At the request of the purchaser, the coating manufacturer shall provide testing or historical i

40、nformation to verify that the exterior joint coating will retain minimum performance requirements in accordance with the applicable standard throughout the heat-affected area. III. Use of This Standard. It is the responsibility of the user of an AWWA standard to determine that the products described

41、 in that standard are suitable for use in the particular application being considered. * American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036. Copyright 2015 American Water Works Association. All Rights Reserved. x III.A. Purchaser Options and Alternatives. Th

42、e following items should be included by the purchaser: 1. Standard usedthat is, ANSI/AWWA C216, Heat-Shrinkable Cross- Linked Polyolefin Coatings for Steel Water Pipe and Fittings, of latest revision. 2. Whether compliance with NSF/ANSI 61, Drinking Water System ComponentsHealth Effects, is required

43、. 3. Any exceptions to the standard that may be required. 4. Description and number of each type of special sections, connections, and fittings for type of exterior protection. 5. Underground or underwater conditions. 6. Severe conditions (Sec. 1.1.1). 7. Maximum operating potable water temperature

44、of the pipeline (Sec. 1.1.2). 8. Configuration of coating (types I, II, III, and IV) (Sec. 4.2.1.1). 9. Coating dimensions (Sec. 4.2.1.3). 10. Thickness (Sec. 4.2.1.4). 11. Surface preparation (Sec. 4.3.2). 12. Visual comparative standard (Sec. 4.3.2.3). 13. Filler material (Sec. 4.3.3.3). 14. Train

45、ing (Sec. 4.3.3.5). 15. Repair (Sec. 4.3.4). 16. Conditions for outdoor storage (Sec. 4.3.5). 17. Prequalification (Sec. 5.1). Note : With reference to Sec. 5.1 (option 2), when submission of samples of proposed materials for testing by the purchaser is speci- fied, the purchaser should address how

46、testing costs will be assigned. According to commonly accepted industry practice, the purchaser is responsible for the cost of initial testing of coating material samples originally offered by the constructor. If any initial samples fail to conform to the standard, additional samples may be tested.

47、The con- structor pays for any additional testing. 18. Coating materials tests (Sec. 5.2). 19. Packaging (Sec. 6.2.1). 20. Affidavit of compliance if required (Sec. 6.3). III.B. Modification to Standard. Any modification to the provisions, definitions, or terminology in this standard must be provide

48、d by the purchaser. Copyright 2015 American Water Works Association. All Rights Reserved. xi I V. Major Revisions. Major changes made to the standard in this edition are as follows: 1. The title of the standard was changed to be consistent with other AWWA steel pipe coating standards. 2. Definitions

49、 for potable water and supplier were added (Section 3). 3. Previous Sec. 4.1, Permeation, was deleted to be consistent with other coat- ing and lining standards. This is an item that should be evaluated at the pipe or gasket design level. 4. New Table 2 was added: Quality Control Requirements of Applied Coating System. 5. Sec. 4.3.2.2, Cleaning, was revised, and previous Sec. 4.4.2.3, Abrasive Blast Cleaning, was deleted, to clarify the intent of the surface preparation section. 6. Sec. 4.3.3.3, Filler Material, was revised with additional information

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