1、BRITISH STANDARD BS 3506:1969 Incorporating Amendment Nos. 1 and2 Specification for Unplasticized PVC pipe For industrial usesBS3506:1969 This British Standard, having been approved by the Plastics Industry Standards Committee, was published under the authorityof the Executive Boardon 30th September
2、1969 BSI 04-1999 First published, June1962 First revision, September1969 The following BSI references relate to the work on this standard: Committee references PLC/9, PLC/9/3 Draft for comment 68/8559 ISBN 580 05840 9 Co-operating organizations The Plastics Industry Standards Committee, under whose
3、supervision this British Standard was prepared, consists of representatives from the following Government departments and scientific and industrial organizations: Board of Trade Oil Companies Materials Association* British Electrical and Allied Manufacturers Plastics Institute Association Post Offic
4、e British Plastics Federation* Royal Institute of British Architects* Electrical Research Association Royal Institute of Public Health and Hygiene Engineering Equipment Users Association* Rubber and Plastics Research Association of Ministry of Defence, Army Department* Great Britain Ministry of Defe
5、nce, Navy Department* Society of Motor Manufacturers and Ministry of Public Building and Works, Traders Ltd. Building Research Station* Surface Coating Synthetic Resin Ministry of Technology Manufacturers Association The Government departments and scientific and industrial organizations marked with
6、an asterisk in the above list, together with the following, were directly represented on the committee entrusted with the preparation of this British Standard: Agrment Board Institute of Brewing Associated Master Plumbers and Domestic Institute of Plumbing Engineers Institution of Civil Engineers As
7、sociation of Industrialized Building Institution of Municipal Engineers Component Manufacturers Ltd. Institution of Public Health Engineers Association of Public Health Inspectors Institution of Water Engineers British Chemical Plant Manufacturers Lloyds Register of Shipping Association Milk Distrib
8、utive Council British Mechanical Rubber Manufacturers Milk Marketing Board Association Ministry of Agriculture, Fisheries and Food British Rubber Manufacturers Association Ministry of Housing and Local Government Ltd. Ministry of Public Building and Works British Waterworks Association National Coal
9、 Board Chemical Industries Association National Federation of Plumbers and Copper Tube Fittings Manufacturers Domestic Heating Engineers (Employers) Association National Institute for Research in Dairying Dairy Engineers Association Plastic Pipe Manufacturers Society Department of Health and Social
10、Security Royal Society for the Promotion of Health Food Manufacturers Federation (Inc.) Society of Builders Merchants Gas Council United Kingdom Atomic Energy Authority Gas List Tube Association Water Companies Association Greater London Council Water Research Association Amendments issued since pub
11、lication Amd. No. Date Comments 1152 September 1973 1777 July 1975 Indicated by a sideline in the marginBS3506:1969 BSI 04-1999 i Contents Page Co-operating organizations Inside front cover Foreword ii 1 Scope 1 2 Material 1 3 Designation of dimensional characteristics 1 4 Classification of pipes 1
12、5 Dimensions 1 6 Method of measuring dimensional characteristics 4 7 Lengths 4 8 Physical characteristics 4 9 Mechanical characteristics 4 10 Sampling 5 11 Marking 5 12 Stocking and transport 5 Appendix A Heat reversion test 6 Appendix B Test for resistance to acetone 6 Appendix C Test for resistanc
13、e to sulphuric acid 6 Appendix D Tensile test 7 Appendix E Test for impact strength at 20 C 7 Appendix F Short term hydrostatic test 8 Appendix G Long term hydrostatic test 8 Appendix H Equivalent values of maximum sustained working pressures, tensile strength and stresses in bars, technical metric
14、and imperial units 9 Figure 1 Impact testing machine 10 Table 1 Pipe dimensions 2 Table 2 Maximum sustained working pressures for Class 6 and Class 7 pipes 4 Table 3 Mass of striker 7BS3506:1969 ii BSI 04-1999 Foreword In order to keep abreast of progress in the industries concerned, British Standar
15、ds are subject to periodical review. Suggestions for improvements will be recorded and in due course brought to the notice of the committees charged with the revision of the standards to which they refer. A complete list of British Standards, numbering over 5 000, fully indexed and with a note of th
16、e contents of each, will be found in the British Standards Yearbook, The BS Yearbook may be consulted in many public libraries and similar institutions. This standard makes reference to the following British Standards: BS 509, Acetone. BS 2782, Methods of testing plastics. BS 3505, Unplasticized PVC
17、 pipe for cold water services. BS 3867, Dimensions of pipes of plastics materials (outside diameters and pressure ratings). BS 4159, Colour marking of plastics pipes to indicate pressure ratings. CP, Plastics pipework (thermoplastic material) 1) . This British Standard has been prepared under the au
18、thority of the Plastics Industry Standards Committee. It is based on a draft submitted by the British Plastics Federation. In the present issue, Table 1 specifies dimensions that are in accordance with BS3867 2) . These dimensions and also the other requirements of the standard are the same, as far
19、as possible, as those specified in BS3505 3) . Classes B, C, D and E are identical to those specified in BS3505 3)whilst ClassesO,6and7are provided to give dimensions suitable for non-pressure duct applications and for extra thick pipes for hazardous duty and screw threading. To avoid possible confu
20、sion during the period of transition to full metric thinking, it has been decided that the sizes, although dimensioned in metric units, should be designated using nominal size description corresponding to the established values in inches. Maximum sustained working pressures, tensile strength and hyd
21、raulic stress levels are specified in bars 4)but Appendix H is included giving equivalent values in technical metric and imperial units. Attention is drawn to CP 5)which is being prepared to assist users in assessing the suitability of plastics pipes for particular purposes and to ensure their prope
22、r application. Pipes complying with this standard should not be used to convey potable water, for which purpose pipes complying with BS3505 3)are suitable. 1) In course of preparation. 2) BS 3867 “Dimensions of pipes of plastics materials (outside diameters and pressure ratings)”. 3) BS 3505 “Unplas
23、ticized PVC pipe for cold water services”. 4) 1bar=10 5N/m 2 . 5) CP, “Plastics pipework (thermoplastic material)”. Part1, “General principles and choice of material”. Part2, “Unplasticized PVC”. (In course of preparation.)BS3506:1969 BSI 04-1999 iii A British Standard does not purport to include al
24、l the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pagesi toiv
25、, pages1to12, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on theinside front cover.iv blankBS3506:1969 BSI 04-1999 1 1 Scope 1.1 This British Standard applies to unp
26、lasticized polyvinyl chloride pipe up to and including24in nominal size, for industrial purposes. One series of thinner wall pipes and one of thicker wall pipes are included in addition to those covered by BS3505 6) . 1.2 Pipe complying with BS3505 6)is deemed to comply with the requirements for cor
27、responding classes in this standard. 2 Material 2.1 The material from which the pipe is produced shall consist substantially of polyvinyl chloride, to which may be added only those additives that are needed to facilitate the manufacture of the polymer, and the production of sound, durable pipe of go
28、od surface finish, mechanical strength and opacity. None of these additives shall be used separately or together in quantities sufficient to impair the fabrication or welding properties of the pipe, or to impair its chemical and physical properties (in particular long-term mechanical strength and im
29、pact strength) as defined in this standard. 2.2 The addition of the manufacturers own rework material produced during the manufacture and works testing of pipe complying with this standard, is permissible. No other rework material shall be used. 2.3 When tested by Method102J of BS2782 7) , the defor
30、mation temperature of the material under load shall not be lower than75 C. 3 Designation of dimensional characteristics Pipe dimensions shall be designated by the nominal size. Outside diameters shall conform to Table 1 of BS3867 8) . 4 Classification of pipes Pipes are classified as follows: 5 Dime
31、nsions Pipes shall conform to the outside diameters and wall thicknesses specified in Table 1. Determine the wall thickness at not less than six points around the circumference of the pipe ensuring that the least and greatest values of wall thickness are included. Calculate the mean of these determi
32、nations which shall not exceed the value given in the appropriate column of Table 1 headed averaged value, max. NOTEThe maximum averaged wall thickness is based on a tolerance of+0.1e +0.2mm (with a minimum value of0.3mm). The maximum individual value is based on a tolerance of+0.15e or+0.1e +0.2 mm
33、, whichever is the greater, where e is the minimum wall thickness. 6) BS 3505, “Unplasticized PVC pipe for cold water services”. 7) BS 2782 “Methods of testing plastics”. 8) BS 3867 “Dimensions of pipes of plastics materials (outside diameters and pressure ratings)”. Class O (non pressure) Class B 6
34、.0 bar a(60m head of water) Class C 9.0 bar (90m head of water) Class D 12.0 bar (120m head of water) Class E 15.0 bar (150m head of water) Class 6 see Table 2 for maximum sustained working pressures. Class 7 NOTE 1Class O pipe should not be used buried below ground. NOTE 2The maximum sustained work
35、ing pressures to which reference is made above are based on water at a temperature of20C. When used for materials other than water reference should be made to CP, “Plastics pipework (thermoplastic material)”, Part2, “Un-plasticized PVC” (in course of preparation). a 1 bar = 10 5N/M 2 . BS 3506:1969
36、2 BSI 04-1999 Table 1 Pipe dimensions Nominal size Mean outside diameter Wall thickness Class O (non pressure) Class B6.0 bar a Class C9.0 bar a Class D12.0 bar a min. max. averaged value individual value averaged value individual value averaged value individual value averaged value individual value
37、 max. min. max. max. min. max. max. min. max. max. min. max. mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm ) 17.0 17.3 “ 21.2 21.5 # 26.6 26.9 1 33.4 33.7 1! 42.1 42.4 2.7 2.2 2.7 1“ 48.1 48.4 2.2 1.8 2.2 3.0 2.5 3.0 2 60.2 60.5 2.2 1.8 2.2 3.0 2.5 3.0 3.7 3.1 3.7 2“ b 75.0 75.3 2.2 1.8 2.2 3.5 3.0 3
38、.5 4.5 3.9 4.5 3 88.7 89.1 2.2 1.8 2.2 3.4 2.9 3.4 4.1 3.5 4.1 5.3 4.6 5.3 4 114.1 114.5 2.8 2.3 2.8 4.0 3.4 4.0 5.2 4.5 5.2 6.8 6.0 6.9 5 b 140.0 140.4 3.1 2.6 3.1 4.4 3.8 4.4 6.3 5.5 6.4 8.3 7.3 8.4 6 168.0 168.5 3.7 3.1 3.7 5.2 4.5 5.2 7.5 6.6 7.6 9.9 8.8 10.2 7 b 193.5 194.0 3.7 3.1 3.7 6.0 5.2
39、6.0 8.7 7.7 8.9 11.4 10.1 11.7 8 218.8 219.4 3.7 3.1 3.7 6.1 5.3 6.1 8.8 7.8 9.0 11.6 10.3 11.9 9 244.1 244.8 3.7 3.1 3.7 6.7 5.9 6.8 9.8 8.7 10.0 12.9 11.5 13.3 10 272.6 273.4 3.7 3.1 3.7 7.5 6.6 7.6 10.9 9.7 11.2 14.3 12.8 14.8 12 323.4 324.3 3.7 3.1 3.7 8.8 7.8 9.0 12.9 11.5 13.3 17.0 15.2 17.5 1
40、4 355.0 356.0 4.2 3.6 4.2 9.6 8.5 9.8 14.1 12.6 14.5 18.6 16.7 19.2 16 405.9 406.9 4.8 4.1 4.8 10.9 9.7 11.2 16.2 14.5 16.7 21.1 19.0 21.9 18 456.7 457.7 5.3 4.6 5.3 12.3 11.0 12.7 18.2 16.3 18.8 23.8 21.4 24.7 20 507.5 508.5 5.9 5.1 5.9 13.7 12.2 14.1 20.2 18.1 20.9 22 558.3 559.3 6.4 5.6 6.5 15.0
41、13.4 15.5 22.1 19.9 22.9 24 609.1 610.1 7.0 6.1 7.1 16.3 14.6 16.8 24.1 21.7 25.0 NOTE 1The pressures given at the top of the columns for Classes B, C and D are the maximum sustained working pressures for which the pipes are suitable and are based on water at a temperature of20 C. NOTE 2Equivalent v
42、alues of working pressures in other units are given in Appendix H. a 1 bar = 10 5N/m 2b Pipes to these nominal sizes are not normally available from stock.BS 3506:1969 BSI 04-1999 3 Table 1 Pipe dimensions Nominal size Mean outside diameter Wall thickness Class E 15.0 bar a Class 6 (see Table 2) Cla
43、ss 7 (see Table 2) min. max. averaged value individual value averaged value individual value averaged value individual value max. min. max. max. min. max. max. min. max. mm mm mm mm mm mm mm mm mm mm mm ! 13.6 13.9 1.7 1.3 1.7 2.7 2.2 2.7 3.5 3.0 3.5 ) 17.0 17.3 1.9 1.5 1.9 2.8 2.3 2.8 3.8 3.2 3.8 “
44、 21.2 21.5 2.1 1.7 2.1 3.3 2.8 3.3 4.3 3.7 4.3 # 26.6 26.9 2.5 1.9 2.5 3.4 2.9 3.4 4.5 3.9 4.5 1 33.4 33.7 2.7 2.2 2.7 4.0 3.4 4.0 5.2 4.5 5.2 1! 42.1 42.4 3.2 2.7 3.2 4.2 3.6 4.2 5.5 4.8 5.5 1“ 48.1 48.4 3.7 3.1 3.7 4.3 3.7 4.3 5.9 5.1 5.9 2 60.2 60.5 4.5 3.9 4.5 6.3 5.5 6.3 2“ b 75.0 75.3 5.5 4.8
45、5.5 3 88.7 89.1 6.5 5.7 6.6 4 114.1 114.5 8.3 7.3 8.4 5 b 140.0 140.4 10.1 9.0 10.4 6 168.0 168.5 12.1 10.8 12.5 7 b 193.5 194.0 13.9 12.4 14.3 8 218.8 219.4 14.1 12.6 14.5 9 244.1 244.8 15.8 14.1 16.3 10 272.6 273.4 17.5 15.7 18.1 12 323.4 324.3 20.8 18.7 21.6 14 355.0 356.0 22.8 20.5 23.6 16 405.9
46、 406.9 26.0 23.4 27.0 18 456.7 457.7 20 507.5 508.5 22 558.3 559.3 24 609.1 610.1 NOTE 1The pressure given at the top of the column for Class E is the maximum sustained working pressure for which the pipes are suitable and is based on water at a temperature of 20 C. NOTE 2Class 7 pipes are suitable
47、for screw threading for pressures not exceeding Class C rating. NOTE 3Classes 6 and 7 are equivalent to American Schedules40 and80 respectively. Larger diameters in these schedule sizes are not required since they are close to (in some cases less than) the wall thickness selected for Class E pressur
48、e rating. NOTE 4Equivalent values of working pressures in other units are given in Appendix H. a 1 bar = 10 5N/m 2 b Pipes to these nominal sizes are not normally available from stock.BS3506:1969 4 BSI 04-1999 Table 2 Maximum sustained working pressures for class 6 and class 7 pipes 6 Method of measuring dimensional characteristics 6.1 Outside diameters Outside diameters shall comply with the requirements of Table 1. An out of roundness tolerance of 0.5% calculated