BS EN 1034-27-2012 Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Roll handling systems《机械安全 造纸机械和精整机的设计和建造用安全要求 辊装卸.pdf

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1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1034-27:2012Safety of machinery Safetyrequirements for the designand construction of papermaking and finishing machinesPart 27: Roll handling systemsBS EN 1034-27:2012 BRIT

2、ISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1034-27:2012.The UK participation in its preparation was entrusted to TechnicalCommittee MCE/3/9, Paper and printing machines - Safety.A list of organizations represented on this committee can beobtained on request to

3、its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 75637 5ICS 85.100Compliance with a British Standard can

4、not confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 September 2012.Amendments issued since publicationDate Text affectedBS EN 1034-27:2012EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-27 Aug

5、ust 2012 ICS 85.100 English Version Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 27: Roll handling systems Scurit de machines - Exigences techniques de scurit pour la conception et la construction de machines de fabrication e

6、t de finition du papier - Partie 27: Installations pour manutention de bobines Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung - Teil 27: Rollentransportsysteme This European Standard was approved by CEN on 13 J

7、uly 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obt

8、ained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the C

9、EN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Irelan

10、d, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Ma

11、rnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-27:2012: EBS EN 1034-27:2012EN 1034-27:2012 (E) 2 Contents Page Foreword 4Introduction . 51 Scope 62 Normative references 63 Terms and definitions .

12、 84 List of significant hazards 105 Safety requirements and/or measures 115.1 General 115.2 Handling systems with rolling rolls, roll kicker, lowering and lifting cradle, roll stopper . 145.3 Conveyors 155.4 Crossing of passage ways and conveyors . 175.5 Conveyors passing through fire resistant door

13、s . 185.6 Transfer carriages, upenders, horizontal transfer devices, vertical transfer devices, handling devices for narrow rolls 185.7 Vertical conveyor . 195.8 Rotating device with carrying rolls 205.9 Transfer points for industrial trucks 205.10 Interfaces/transfer points to adjacent conveying sy

14、stems, the delivering machine and the receiving machine 215.11 Emergency stop device . 215.12 Devices for make-ready and maintenance 215.13 Noise . 226 Verification of compliance with safety requirements and/or measures 227 Information for use 227.1 General 227.2 Instruction handbook 237.3 Marking .

15、 23Annex A (informative) Figures . 24Annex B (informative) Application of electro-sensitive protective equipment (ESPE) on roll loading (entry) and unloading (exit) areas of paper finishing machines and roll handling systems . 26B.1 Muting . 26B.2 Partial blanking - Automatic selection of active det

16、ection fields . 28Annex C (informative) Trilingual index of terms . 30Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 31Bibliography 32BS EN 1034-27:2012EN 1034-27:2012 (E) 3 Table 1 List of significant hazards 10Table 2

17、Requirements from EN 1034-1:2000+A1:2010 and related B standards . 11Table 3 List of safety functions, Performance Level und Safety Integrity Level 13Table 4 Verification of compliance with safety requirements and/or measures 22Figure A.1 Example of a reel and roll handling system (picture provided

18、by Metso) 24 Figure A.2 Example of a reel and roll handling system (picture provided by Metso) 25 BS EN 1034-27:2012EN 1034-27:2012 (E) 4 Foreword This document (EN 1034-27:2012) has been prepared by Technical Committee CEN/TC 198 “Printing and Paper machinery - Safety”, the secretariat of which is

19、held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2013, and conflicting national standards shall be withdrawn at the latest by February 2013. Attention is drawn to the possibil

20、ity that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Asso

21、ciation, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 1034, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines consis

22、ts of the following parts: Part 1: Common requirements Part2: Barking drums Part 3: Rereelers and winders Part 4: Pulpers and their loading facilities Part 5: Sheeters Part 6: Calender Part 7: Chests Part 8: Refining plants Part 13: Machines for de-wiring bales and units Part 14: Reel splitter Part

23、16: Paper and board making machines Part 17: Tissue making machines Part 21: Coating machines Part 22: Wood grinders Part 26: Roll packaging machines Part 27: Roll handling systems (the present document) According to the CEN/CENELEC Internal Regulations, the national standards organizations of the f

24、ollowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherland

25、s, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1034-27:2012EN 1034-27:2012 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazard

26、ous situations and events are covered are indicated in the scope of this document. For machines that have been designed and built according to the provisions of this C standard, the following stipulation applies: where provisions of this type C standard are different from those which are stated in t

27、ype A or B standards, or from provisions made in EN 1034-1:2000+A1:2010, the provisions of this type C standard take precedence over the provisions of the other standards. BS EN 1034-27:2012EN 1034-27:2012 (E) 6 1 Scope This European Standard applies to roll handling systems for use in paper finishi

28、ng and applies together with EN 1034-1:2000+A1:2010. It deals with all significant hazards, hazardous situations and hazardous events relevant to roll handling systems, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).

29、This European Standard does not apply to: machine reel handling systems; stacker trucks, industrial trucks and driverless industrial trucks; separate storage systems with cranes and high bay storage systems; portable devices for moving rolls. This European Standard is not applicable to roll handling

30、 systems which are manufactured before the date of publication of this document by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. Fo

31、r undated references, the latest edition of the referenced document (including any amendments) applies. EN 349:1993+A1:2008, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 614-1:2006+A1:2009, Safety of machinery Ergonomic design principles Part 1: Terminology and ge

32、neral principles EN 614-2:2000+A1:2008, Safety of machinery Ergonomic design principles Part 2: Interaction between the design of machinery and work tasks EN 619:2002+A1:2010, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of unit loads EN

33、 894-1:1997+A1:2008, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997+A1:2008, Safety of machinery Ergonomic requirements for the design of displays and cont

34、rol actuators Part 2: Displays EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1034-1:2000+A1:2010, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part

35、1: Common requirements EN 1037:1995+A1:2008, Safety of machinery Prevention of unexpected start-up EN 1088:1995+A2:2008, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1525:1997, Safety of industrial trucks Driverless trucks and their systems B

36、S EN 1034-27:2012EN 1034-27:2012 (E) 7 EN 1760-1:1997+A1:2009, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2:2001+A1:2009, Safety of machinery Pressure sensitive prote

37、ctive devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 1760-3:2004+A1:2009, Safety of machinery Pressure sensitive protective devices Part 3: General principles for the design and testing of pressure sensitive bumpers, plates, w

38、ires and similar devices EN 1837:1999+A1:2009, Safety of machinery Integral lighting of machines EN 13023:2003+A1:2010, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy grades 2 and 3 EN 13478:2001+A1:2008, Safety of machinery Fire prev

39、ention and protection EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 61000-6-2:2005, Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:2005) EN 61496-

40、1:2004, Safety of machinery Electrosensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, mod) EN 62061:2005, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems (IEC 62061:2005) EN ISO 4413:2010

41、, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4414:2010, Pneumatic fluid power General rules and safety requirements for systems and their components (ISO 4414:2010) EN ISO 12100:2010, Safety of machinery General principles for

42、design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of contro

43、l systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13849-2:2008, Safety of machinery Safety-related parts of control systems Part 2: Validation (ISO 13849-2:2003) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13855:2010, Sa

44、fety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) EN ISO 14122-2:2001, Safety of machinery

45、 Permanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2001) BS EN 1034-27:2012EN 1034-27:2012 (E) 8 3 Terms and definit

46、ions For the purposes of this document, the terms and definitions given in EN 1034-1:2000+A1:2010, EN ISO 12100:2010 and the following apply: 3.1 roll paper roll, made in the wind up section of a winder, by winding up the paper webs onto cores or onto a winding shaft or by winding up the paper web i

47、n the wind up section of a rereeler onto a reel spool 3.2 roll handling system system for handling rolls which consists of one or more devices intended to transport and/or turn and tilt rolls for further processing, and which is controlled by a joint control system Note 1 to entry: Devices can inclu

48、de the following: conveyor, roll kicker, roll stopper, lowering and lifting cradle, transfer carriage, horizontal transfer device, vertical transfer device, vertical conveyor, upender, handling device for narrow rolls, rotating device. Note 2 to entry: The transporting might involve for example roll

49、s being taken from winders to sheeters, roll packaging machines, intermediate storage or dispatching. 3.2.1 conveyor equipment provided with movable carrying elements for transporting the rolls on the carrying elements such as slat, belt, carousel cart or roller conveyors 3.2.2 carrying element mova

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