BS EN 3372-001-2007 Aerospace series - Connectors electrical circular medium and high contact density scoop-proof with bayonet coupling operating temperatures -65 C to 175 C or 200.pdf

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1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58high contact density, scoop-proof with bayonet coupling, operating temperatures p65 C to 175 C or 2

2、00 C continuous Part 001: Technical specificationThe European Standard EN 3372-001:2007 has the status of a British StandardICS 49.060Aerospace series Connectors, electrical, circular, medium and BRITISH STANDARDBS EN 3372-001:2007BS EN 3372-001:2007This British Standard was published under the auth

3、ority of the Standards Policy and Strategy Committee on 31 August 2007 BSI 2007ISBN 978 0 580 56798 8Amendments issued since publicationAmd. No. Date Commentscontract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.

4、National forewordThis British Standard is the UK implementation of EN 3372-001:2007.The UK participation in its preparation was entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology, to Panel ACE/6/-/3, Aerospace Connectors.A list of organizations represente

5、d on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 3372-001 July 2007 ICS 49.060 English Version Aerospace series - Connectors, electrical, circular, mediu

6、m and high contact density, scoop-proof with bayonet coupling, operating temperatures - 65 C to 175 C or 200 C continuous -Part 001: Technical specification Srie arospatiale - Connecteurs lectriques circulaires scoop-proof accouplement par baonnettes, temprature dutilisation - 65 C 175 C ou 200 C co

7、ntinu - Partie 001 : Spcification technique Luft- und Raumfahrt - Elektrische Rundsteckverbinder, kontaktgeschtzt, Bajonettkupplung, Betriebstemperatur - 65 C bis 175 C oder 200 C konstant - Teil 001: Technische Lieferbedingungen This European Standard was approved by CEN on 24 June 2006. CEN member

8、s are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application

9、 to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the

10、 same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portuga

11、l, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means

12、reserved worldwide for CEN national Members. Ref. No. EN 3372-001:2007: E2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative references 4 3 Terms and definitions .5 4 Description .5 4.1 General5 4.2 Receptacle 6 4.3 Plug .6 4.4 Materials and surface treatment.6 5 Design .7 5.1 Housings.7

13、 5.2 Inserts .7 6 Definition drawings and masses8 6.1 General8 6.2 Receptacle mating dimensions8 6.3 Plug mating dimensions .10 6.4 Receptacle and plug polarisation 13 6.5 Dimensions of the rear accessory interface .14 6.6 Contact arrangements.15 6.7 Contacts dimensions 37 7 Tests38 7.1 Tests38 7.2

14、Gauge to test the holding force of the grounding spring system in the housing 50 7.3 Gauge to test the stability of male contacts in insert 51 8 Quality assurance52 8.1 General remarks.52 8.2 Qualification .52 8.3 Maintenance of qualification 59 8.4 Routine test during production59 8.5 Quality contr

15、ol59 9 Designation and marking60 9.1 General principle of designation60 9.2 Marking .60 10 Delivery conditions61 11 Packaging .61 12 Storage61 EN 3372-001:20073 Foreword This document (EN 3372-001:2007) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization

16、 (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has re-ceived the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given

17、 the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2008, and conflicting national standards shall be withdrawn at the latest by January 2008. According to the CEN/CENELEC Internal Regulations, the national standards organization

18、s of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,

19、 Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 3372-001:20074 Introduction This family of connectors is similar to MIL-DTL-38999 series I, with which it is not intermateable or inter-mountable. 1 Scope This standard specifies the general characteristics, the conditions fo

20、r qualification, acceptance and quality assurance, as well as the test programs and groups. These bayonet coupling, scoop-proof, medium and high density connectors are suitable for operating temperatures 65 C to 175 C continuous or 200 C continuous according to class and model. 2 Normative reference

21、s The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2267-002, Aerospace series Cables, electric

22、al, for general purpose Operating temperatures between 55 C and 260 C Part 002: General EN 2282, Aerospace series Characteristics of aircraft electrical supplies EN 2591-100, Aerospace series Elements of electrical and optical connection Test methods Part 100: General (and all associated parts) EN 3

23、155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts EN 3197, Aerospace series Installation of aircraft electrical and optical interconnection systems1)EN 3372-002, Aerospace series Connectors, electrical, circular, medium and high c

24、ontact density, scoop-proof with bayonet coupling, operating temperatures 65 C to 175 C or 200 C continuous Part 002: Specification of performance and contact arrangements EN 3372-006, Aerospace series Connectors, electrical, circular, medium and high contact density, scoop-proof with bayonet coupli

25、ng, operating temperatures 65 C to 175 C or 200 C continuous Part 006: Protective cover for receptacle Product standard EN 3372-009, Aerospace series Connectors, electrical, circular, medium and high contact density, scoop-proof with bayonet coupling, operating temperatures 65 C to 175 C or 200 C co

26、ntinuous Part 009: Receptacle, jam nut mounting Product standard EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts MIL-C-87937, Cleaning compound, aircraft surface, alkaline water base2)1)Published as an ASD Prestandard on the publication date

27、of this standard 2)Published by: Department of Defense (DOD), the Pentagon, Washington, DC 20301, USA. EN 3372-001:20075 MIL-DTL-38999K, Connectors, electrical, circular, miniature, high density, quick disconnect (bayonet, threaded, breech coupling), environment resistant, removable crimp and hermet

28、ic solder contacts, general specification for2)MIL-H-5606E, Hydraulic fluid, petroleum base; aircraft; missile and ordnance2)MIL-HDBK-454A, General guidelines for electronic equipment2)MIL-L-7808J, Lubricating oil, aircraft turbine engine, synthetic base, NATO code number O-2482)MIL-L-7870A, Lubrica

29、ting oil; general purpose, low temperature2)MIL-L-23699C, Lubricating oil, aircraft turbine engine, synthetic base2) SAE-AMS 1424, Fluid, deicing/anti-icing, aircraft, SAE Type I3) SAE-AS 1241, Fire resistant phosphate ester hydraulic fluid for aircraft3)SAE-AS 39029, Contacts, electrical connector,

30、 general specification for3)ISO 263, ISO inch screw threads General plan and selection for screws, bolts and nuts Diameter range 0,06 to 6 in ISO 4524-1, Metallic coatings Test methods for electrodeposited gold and gold alloy coatings Part 1: Determination of coating thickness ISO 4524-5, Metallic c

31、oatings Test methods for electrodeposited gold and gold alloy coatings Part 5: Adhesion tests 3 Terms and definitions For the purposes of this standard, the terms and definitions given in EN 2591-100 apply. 4 Description 4.1 General Different variants of materials, housings and contact arrangements

32、are provided according to the classes dependant on the service conditions. These connectors use crimp or solder contacts of sizes 22, 20, 16, 12 and 8. The receptacles and plugs contain either male or female contacts. The contacts fitted in the class Y receptacles are exclusively of the male solder

33、type. For arrangements comprising the letter G, some contacts are grounded to the receptacle housing. The connectors are polarised by means of keyways and keys; polarisation shall be obtained before the male contacts enter the insert of the female contacts and before the coupling ring is engaged. Th

34、e position of the keying arrangement is given in Table 4. 2) See page 4.3) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA. EN 3372-001:20076 The visual check of coupling is obtained by the appearance of the ends of the bayonet pins (

35、blue) through the coupling ring on the plug. 4.2 Receptacle The receptacle fixing may be attached by: square flange; jam nut, with sealing by O-ring at the attachment; round flange for attachment by soldering/brazing/welding. Class Y only. The receptacle contains five keyways into which the keys of

36、the plug engage. The secondary keyways are fixed and are narrower than the main keyway. Polarisation is ensured by different angular positions of the main keyway in relation to the secondary keyways. The position of the insert is fixed relative to the secondary keyways. 4.3 Plug The plug contains fi

37、ve keys that engage in the keyways of the receptacle. The main key is wider than the oth-ers. Polarisation is ensured by different angular positions of the main key in relation to the secondary keys. The position of the insert is fixed relative to the secondary keys. The coupling ring is permanently

38、 fitted to the plug and enables the connectors to be coupled and uncoupled. The internal guides of the coupling ring may be treated during manufacture with a suitable lubricant compa-tible with the performance required by this standard. The plug is fitted with a grounding spring device, which ensure

39、s electrical continuity between coupled connec-tor housings. 4.4 Materials and surface treatment 4.4.1 General When different metals are in close contact, protection against shall be ensured. The electromotive force of the cell shall not exceed 0,25 V (see EN 3197). 4.4.2 Housings The material of th

40、e housings for the connectors and fittings may be either aluminium alloy or passivated stainless steel. Aluminium alloy shall be plated by the class (see EN 3372-002). 4.4.3 Contacts Unless otherwise specified, contacts shall be in ferrous alloy for classes Y and in copper alloy for other classes. T

41、hey shall be gold-plated on an appropriate undercoat. Selective protection is authorised provided that it is sufficient to ensure that the specified performance is achieved. The use of silver undercoats is prohibited. Measurement of the thickness of the protective plating shall be effected in accord

42、ance with ISO 4524-1 (Class Y). For removable contacts see EN 3372-002. EN 3372-001:20077 4.4.4 Non-metallic materials The materials used for the inserts, seals and grommets shall have hardness, electrical and mechanical characteristics compatible with the required use. 5 Design 5.1 Housings The con

43、nector housings shall be in one unit. The rear of the connector shall contain teeth over its entire pe-riphery that accommodates the rear accessories. The receptacle shall be equipped with a seal for sealing the coupled housings. Receptacles for attachment by nut shall contain an O-ring seal. The nu

44、t shall have holes for the passage of locking wire. During coupling, the grounding spring shall be engaged a minimum of 1,02 mm in the receptacle before the contacts engage. Threads shall conform to standard ISO 263, Class 2a. The coupling ring shall be designed so that the male and female contacts

45、engage when it is turned in a clock-wise direction and disengage when it is turned anticlockwise. The coupling ring shall be knurled. Full locking of the connectors shall occur at approximately 120 of rotation. On completion of tightening of the coupling ring, mechanical contact shall exist between

46、the receptacle and plug housings. The appearance of the ends of the bayonet pins, coloured blue, through the plug coupling ring is a visual indication that the con-nectors are correctly mated. 5.2 Inserts The insert carrying the male and female contacts shall be in hard material and have a cross sec

47、tion and radii such that no cracks, flaking or breaks can occur in normal operation. The insert for contacts shall be non-removable; it shall be mechanically held in the housing. Sealing shall be provided between the housing and insert. The front face of the insert shall be such that sealing is ensu

48、red when the connectors are coupled. The inter-facial seal of the insert of the male contacts shall be bonded on the hard insert. The grommet shall permit sealing for all cable diameters indicated in EN 3372-002 and shall not be remov-able. The mechanical contact retention system shall be integrated

49、 in the hard insert. The design of non-hermetic connectors shall permit individual installation of the contacts without removal of the insert or grommet. Fitting and removal of the contacts shall be from the rear with the tools specified in the contact product standards. EN 3372-001:20078 6 Definition drawings and masses 6.1 General The general dimensions and the masses of receptacles, plugs and protective covers are given in the prod

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