1、BSI Standards PublicationBS EN 4199-004:2014Aerospace series Bondingstraps for aircraftPart 004: Round bonding straps, copper,tin plated -65 C up to 150 C and nickelplated -65 C up to 260 C ProductStandardBS EN 4199-004:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementa
2、tion of EN 4199-004:2014.It supersedes BS EN 4199-004:2009 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/6, Aerospace avionic electrical and fibre optictechnology.A list of organizations represented on this committee can beobtained on request to i
3、ts secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 87288 4ICS 49.060Compliance with a British Standard cann
4、ot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2014.Amendments issued since publicationDate Text affectedBS EN 4199-004:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4199-004 Nov
5、ember 2014 ICS 49.060 Supersedes EN 4199-004:2009English Version Aerospace series - Bonding straps for aircraft - Part 004: Round bonding straps, copper, tin plated -65 C up to 150 C and nickel plated -65 C up to 260 C - Product Standard Srie arospatiale - Tresses de mtallisation pour avion - Partie
6、 004 : Tresse ronde, en cuivre tam de -65 C 150 C et en cuivre nickel de -65 C 260 C - Norme de produit Luft- und Raumfahrt - Masseverbinder fr Luftfahrzeuge - Teil 004: Runde Masseverbinder aus Kupfer verzinnt -65 C bis 150 C aus Kupfer vernickelt -65 C bis 260 C - Produktnorm This European Standar
7、d was approved by CEN on 11 October 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning su
8、ch national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its ow
9、n language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
10、Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORM
11、UNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4199-004:2014 EBS EN 4199-004:2014EN 4199-004:2014 (E) 2 Contents Page Foreword 3 1 Scope 4 2 Normative refer
12、ences 4 3 Terms and definitions .4 4 Required characteristics .4 5 Quality assurance . 14 6 Designation . 14 7 Marking 14 8 Packaging 14 BS EN 4199-004:2014EN 4199-004:2014 (E) 3 Foreword This document (EN 4199-004:2014) has been prepared by the Aerospace and Defence Industries Association of Europe
13、 - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standa
14、rd shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2015, and conflicting national standards shall be withdrawn at the latest by May 2015. Attention is drawn to the possibility that some of the elements of this docum
15、ent may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: A
16、ustria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sw
17、eden, Switzerland, Turkey and the United Kingdom. BS EN 4199-004:2014EN 4199-004:2014 (E) 4 1 Scope This standard defines the required characteristics for round bonding straps in tin plated and nickel plated version, in different cross sections and lengths, with terminal lugs on both ends (same or d
18、ifferent types) for aerospace applications. It shall be used together with EN 4199-001. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. Fo
19、r undated references, the latest edition of the referenced document (including any amendments) applies. EN 3373-001, Aerospace series Terminal lugs and in-line splices for crimping on electric conductors Part 001: Technical specification EN 4199-001, Aerospace series Bonding straps for aircraft Part
20、 001: Technical specification EN 4199-006, Aerospace series Bonding straps for aircraft Part 006: Round braid copper conductors for bonding straps, tin plated up to 150 C or nickel plated up to 260 C Product standard EN 9133, Aerospace series Quality management systems Qualification procedure for ae
21、rospace standard parts ISO 3:1973, Preferred numbers Series of preferred numbers 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4199-001 apply. 4 Required characteristics 4.1 Temperature range Bonding straps, copper, tin plated braid conductor and te
22、rminal lugs, class T : 65 C up to 150 C. Bonding straps, copper, nickel plated braid conductor and terminal lugs, class N : 65 C up to 260 C. BS EN 4199-004:2014EN 4199-004:2014 (E) 5 4.2 Cross section of the braid See Table 1. Table 1 Cross section Test Current A Tensile Test N Code mm2 Terminal lu
23、g size A 1,4 Code 012/AWG16 22 180 B 3,5 Code 030/AWG12 45 450 C 4,5 Code 050/AWG10 52 700 D 7 Code 090/AWG-8 64 1 080 E 13 Code 140/AWG06 95 1 540 4.3 Cross section code A (1,4 mm2) with terminal lugs for Code 012 or AWG16 cables 4.3.1 Dimensions and masses See Figure 1, Table 2 and Table 3. Dimens
24、ions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 1 BS EN 4199-004:2014EN 4199-004:2014 (E) 6 Table 2 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 63 80 100 125 160 200 250 315 400 M N P Q R S T U V A #6 3,5 #6 3,50 1,75 1,95 2,20 2,55
25、 3,00 3,50 4,15 5,00 6,10 B #8 4,17 #6 3,50 1,95 2,20 2,45 2,80 3,20 3,75 4,40 5,25 6,35 C #10 4,83 #6 3,50 1,95 2,15 2,40 2,75 3,20 3,70 4,35 5,20 6,30 D 1/4 6,35 #6 3,50 2,25 2,45 2,70 3,05 3,50 4,00 4,65 5,50 6,60 E #8 4,17 #8 4,17 2,20 2,40 2,65 3,00 3,45 3,95 4,60 5,45 6,55 F #10 4,83 #8 4,17 2
26、,15 2,40 2,65 2,95 3,40 3,95 4,60 5,45 6,55 G 6,35 #8 4,17 2,45 2,70 2,95 3,25 3,70 4,25 4,90 5,75 6,85 H #10 4,83 #10 4,83 2,10 2,35 2,60 2,95 3,40 3,90 4,55 5,40 6,50 J 1/4 6,35 #10 4,83 2,45 2,65 2,90 3,25 3,70 4,20 4,85 5,70 6,80 K 1/4 6,35 1/4 6,35 2,75 2,95 3,20 3,55 4,00 4,50 5,15 6,00 7,10 L
27、 5/16 7,94 #10 4,83 2,30 2,61 2,80 3,15 3,55 4,05 4,70 5,40 6,65 M 5/16 7,94 5/16 7,94 2,60 2,75 2,90 3,25 3,75 4,30 4,90 5,70 6,90 Table 3 Terminals Stud K W #6 3,50 4,40 6,30 #8 4,17 7,10 8,70 #10 4,83 7,10 8,70 1/4 6,35 11,10 11,90 5/16 7,94 11,10 11,90 Terminal thickness: 0,84 4.3.2 Recommended
28、lengths (R10 series as per standard ISO 3) and maximum resistance See Table 4. Table 4 Length L 63 80 100 125 160 200 250 315 400 Resistance (m) 1,16 1,45 1,79 2,22 2,81 3,49 4,34 5,45 6,89 BS EN 4199-004:2014EN 4199-004:2014 (E) 7 4.3.3 Other lengths possible (exceptional cases) See Table 5. Table
29、5 Length L 190 254 260 280 304 320 460 570 Resistance (m) 3,32 4,36 4,51 4,82 5,24 5,53 7,97 9,78 IMPORTANT Only tin plating for terminal lugs and braid code A. 4.4 Cross section code B (3,5 mm2) with terminal lugs for Code 030 or AWG12 cables 4.4.1 Dimensions and masses See Figure 2, Table 6 and Ta
30、ble 7. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 2 Table 6 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80 100 125 160 200 250 400 500 N P Q R S T V X A #6 3,5 #6 3,50 5,70 6,35 7,15 8,30 9,60 11,25 16,10 19,35 B #8 4,17
31、#6 3,50 5,65 6,30 7,10 8,25 9,55 11,20 16,05 19,30 C #10 4,83 #6 3,50 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25 D 1/4 6,35 #6 3,50 5,65 6,30 7,15 8,35 9,55 11,10 16,05 19,15 E #8 4,17 #8 4,17 5,60 6,25 7,05 8,20 9,50 11,10 16,00 19,25 F #10 4,83 #8 4,17 5,20 5,80 6,30 7,60 8,20 10,40 15,20 18,40 G
32、1/4 6,35 #8 4,17 4,25 4,90 5,70 6,85 8,15 9,80 14,65 17,90 H #10 4,83 #10 4,83 5,50 6,15 6,95 8,10 9,40 11,00 15,90 19,15 J 1/4 6,35 #10 4,83 6,10 6,75 7,55 8,70 10,00 11,60 16,50 19,75 K 1/4 6,35 1/4 6,35 6,70 7,35 8,15 9,30 10,60 12,20 17,20 20,35 BS EN 4199-004:2014EN 4199-004:2014 (E) 8 Table 7
33、Terminals Stud K W #6 3,50 4,40 6,30 #8 4,17 7,10 8,70 #10 4,83 7,10 8,70 1/4 6,35 11,10 11,90 5/16 7,94 11,10 11,90 Terminal thickness: 0,84 4.4.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 8. Table 8 Length L 80 100 125 160 200 250 400 500 Resistance (m
34、) 0,48 0,59 0,72 0,91 1,43 1,40 2,21 2,75 4.4.3 Other lengths possible (exceptional cases) See Table 9. Table 9 Length L 180 220 280 350 450 600 650 700 Resistance (m) 1,02 1,24 1,54 1,94 2,48 3,29 3,56 3,83 See product standard. 4.5 Cross section code C (4,5 mm2) with terminal lugs for Code 050 or
35、AWG10 cables 4.5.1 Dimensions and masses See Figure 3, Table 10 and Table 11. BS EN 4199-004:2014EN 4199-004:2014 (E) 9 Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 3 Table 10 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80
36、100 125 160 200 250 400 N P Q R S T V A #6 3,5 #6 3,50 6,60 7,45 8,55 10,05 11,80 14,00 20,50 B #8 4,17 #6 3,50 6,50 7,40 8,50 10,00 11,75 13,90 20,45 C #10 4,83 #6 3,50 6,50 7,35 8,45 9,95 11,70 13,90 20,40 D 1/4 6,35 #6 3,50 6,60 7,50 8,65 10,25 12,05 14,30 21,05 E #8 4,17 #8 4,17 6,50 7,35 8,45 9
37、,95 11,70 13,90 20,40 F #10 4,83 #8 4,17 6,40 7,30 8,40 9,90 11,65 13,80 20,35 G 1/4 6,35 #8 4,17 6,50 7,40 8,55 10,15 11,95 14,20 20,90 H #10 4,83 #10 4,83 6,35 7,25 8,30 9,85 11,60 13,80 20,30 J 1/4 6,35 #10 4,83 6,40 7,30 8,40 10,00 11,80 14,10 20,80 K 1/4 6,35 1/4 6,35 7,00 7,90 8,95 10,55 12,50
38、 14,80 21,50 Table 11 Terminals Stud K W #6 3,50 7,60 9,50 #8 4,17 7,60 9,50 #10 4,83 7,60 9,50 1/4 6,35 11,90 13,50 Terminal thickness: 1,07 4.5.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 12. BS EN 4199-004:2014EN 4199-004:2014 (E) 10 Table 12 Length L
39、 80 100 125 160 200 250 400 Resistance (m) 0,36 0,44 0,54 0,68 0,84 1,04 1,64 4.5.3 Other lengths possible (exceptional cases) See Table 13. Table 13 Length L 180 240 320 350 380 Resistance (m) 0,76 0,97 1,32 1,44 1,56 See product standard. 4.6 Cross section code D (7mm2) with terminal lugs for Code
40、 090 or AWG08 cables 4.6.1 Dimensions and masses See Figure 4, Table 14 and Table 15. Dimensions and tolerances are in millimetres. Key 1 Terminal lug 1 2 Terminal lug 2 Figure 4 BS EN 4199-004:2014EN 4199-004:2014 (E) 11 Table 14 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud
41、 Stud 63 80 100 125 160 200 250 315 400 500 630 800 M N P Q R S T U V X Y Z E #8 4,17 #8 4,17 9,60 10,60 11,75 13,20 15,20 17,50 20,40 24,10 29,00 34,75 42,25 52,00 F #10 4,83 #8 4,17 9,60 10,60 11,70 13,15 15,15 17,45 20,35 24,10 29,00 34,70 42,20 52,00 G 1/4 6,35 #8 4,17 9,40 10,40 11,55 13,00 15,
42、00 17,30 20,15 23,90 28,80 34,55 42,00 51,80 H #10 4,83 #10 4,83 9,55 10,55 11,70 13,15 15,15 17,45 20,30 24,05 28,95 34,70 42,15 51,95 J 1/4 6,35 #10 4,83 9,40 10,40 11,50 12,95 14,95 17,25 20,15 23,90 28,75 34,50 42,00 51,75 K 1/4 6,35 1/4 6,35 9,20 10,20 11,35 12,75 14,75 17,10 19,95 23,70 28,60
43、34,30 41,80 51,60 L 5/16 7,94 #10 4,83 9,90 10,90 12,00 13,45 15,50 17,75 20,65 24,40 29,30 35,00 42,50 52,25 M 5/16 7,94 5/16 7,94 10,20 11,20 12,35 13,80 15,80 18,10 21,00 24,70 29,60 35,35 42,85 52,60 Table 15 Terminals Stud K W #8 4,17 9,10 11,90 #10 4,83 9,10 10,30 1/4 6,35 9,10 11,90 5/16 7,94
44、 10,30 14,30 Terminal thickness: 1,30 4.6.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 16. Table 16 Length L 63 80 100 125 160 200 250 315 400 500 630 800 Resistance (m) 0,22 0,27 0,33 0,40 0,51 0,63 0,78 0,97 1,23 1,53 1,92 2,43 4.6.3 Other lengths possi
45、ble (exceptional cases) See Table 17. Table 17 Length L 175 180 260 280 300 460 570 582 Resistance (m) 0,55 0,57 0,81 0,86 0,92 1,42 1,74 1,80 See product standard. BS EN 4199-004:2014EN 4199-004:2014 (E) 12 4.7 Cross section code E (13 mm2) with terminal lugs for Code 140 or AWG06 cables 4.7.1 Dime
46、nsions and masses See Figure 5, Table 18 and Table 19. Dimensions and tolerances are in millimetres Key 1 Terminal lug 1 2 Terminal lug 2 Figure 5 Table 18 Combination Variant Code Assemblies Mass (g) End 1 End 2 Lengths Stud Stud 80 100 125 160 200 250 N P Q R S T H #10 4,83 #10 4,83 21,00 23,60 26
47、,80 31,25 36,40 42,80 J 1/4 6,35 #10 4,83 20,75 23,30 26,50 31,00 36,10 42,50 K 1/4 6,35 1/4 6,35 20,50 23,05 26,25 30,75 35,85 42,25 L 5/16 7,94 #10 4,83 21,40 24,00 27,15 31,65 36,75 43,20 M 5/16 7,94 5/16 7,94 21,80 24,35 27,55 32,05 37,15 43,55 N 1/4 7,94 1/4 6,35 21,15 23,70 26,90 31,40 36,50 4
48、2,90 Table 19 Terminals Stud K W #10 4,83 13,50 11,90 1/4 6,35 13,50 11,90 5/16 7,94 13,50 15,90 Terminal thickness: 1,52 BS EN 4199-004:2014EN 4199-004:2014 (E) 13 4.7.2 Recommended lengths (R10 series as per standard ISO 3) and maximum resistance See Table 20. Table 20 Length L 80 100 125 160 200
49、250 Resistance (m) 0,14 0,16 0,20 0,25 0,31 0,38 4.7.3 Other lengths possible (exceptional cases) See Table 21. Table 21 Length L 180 220 300 345 650 Resistance (m) 0,28 0,34 0,44 0,51 0,96 4.8 Braid assembly variant (protection) See Table 22. Table 22 Code Conductor Terminals Use temperature T Tinned Tinned 150 C max. N Nickel Nickel 260 C max. 4.9 Material Round braid copper conductor: see EN 4199-006. Terminal lugs: the terminal lugs shall be qualified as per EN 3373-001.
