BS EN 4639-101-2007 Aerospace series - nConnectors optical nrectangular modular nmulticontact n1 25 diameter ferrule nwith removable nalignment sleeve nholder - n nPart 101 Optical.pdf

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1、Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSIg49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58m

2、ulticontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 101: Optical contact for cable EN 4641-100 Operating temperatures between p65 C and 125 C Product standardICS 49.060Aerospace series Connectors, optical, rectangular, modular, BRITISH STANDARDBS EN 4639-101:2007BS EN 463

3、9-101:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSIThis British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 February 2008 BSI 2008ISBN 978 0 580 56485 7Amendments/corrigenda issued since pub

4、licationDate Commentscontract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.National forewordThis British Standard is the UK implementation of EN 4639-101:2007. The UK participation in its preparation was entrusted

5、 by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology, to Panel ACE/6/-/3, Aerospace Connectors.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions

6、 of a EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4639-101 December 2007 ICS 49.060 English Version Aerospace series - Connectors, optical, rectangular, modular, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder - Part 101: Optical contact for cable EN 4641-100 - O

7、perating temperatures between - 65 C and 125 C - Product standard Srie arospatiale - Connecteurs optiques rectangulaires, modulaires multicontacts, frule 1,25, quips dun porte sleeve dmontable - Partie 101 : Contact optique pour cble EN 4641-100 - Tempratures de fonctionnement comprises entre - 65 C

8、 et 125 C - Norme de produit Luft- und Raumfahrt - Optischer Rechtecksteckverbinder, modular, Mehrfachkontakt, Ferrulendurchmesser 1,25 mm, demontierbarer Zentrierhlsenhalter - Teil 101: Optische Kontakt fr EN 4641-100 Kabel - Betriebstemperaturen zwischen - 65 C und 125 C - Produktnorm This Europea

9、n Standard was approved by CEN on 21 June 2007. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concern

10、ing such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own

11、language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuani

12、a, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2007 CE

13、N All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4639-101:2007: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Fibre o

14、ptic contact designation and dimensions.4 3.1 Contact designation 4 3.2 Contact dimensions.4 3.3 Cable designation6 4 Technical specification .6 5 Tests according to EN 2591 series 6 6 Assembly process instructions .7 6.1 Cleaning instructions 7 6.2 Tooling7 6.3 Termination instructions.7 7 Designat

15、ion 8 EN 4639-101:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI3 Foreword This document (EN 4639-101:2007) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes

16、 carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, eit

17、her by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CE

18、NELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den

19、mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 4639-101:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA

20、STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI4 1 Scope This standard defines the performance and dimensions of optical physical contact for EN 4641-100 cable specification. 2 Normative references The following referenced documents are indispensable for the application of this document. For

21、 dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-*, Aerospace series Elements of electrical and optical connection Test methods. EN 4639-001, Aerospace series Connectors, optical, rect

22、angular, modular, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 001: Technical specification. EN 4639-002, Aerospace series Connectors, optical, rectangular, modular, multicontact, 1,25 diameter ferrule, with removable alignment sleeve holder Part 002: List of prod

23、uct standards. EN 4641-100, Aerospace series Cable optical 125 m diameter cladding Part 100: Outer diameter 1,8 mm, tight structure Product standard. 1)MIL-I-81969/14, Installing and removal tools, connector electrical contact, type III, class 2, composition B. 2)TR 4647, Aerospace series Fibres and

24、 cables, optical aircraft use Technical Report Termination procedure for EN 4639 10X contact. 1)3 Fibre optic contact designation and dimensions 3.1 Contact designation See Table 1. Table 1 Contact designation Contact type Cable structure type Fibre optic contact for tight structure cable MT EN 4641

25、-100 3.2 Contact dimensions Dimensions and tolerances are in millimetres, see Figure 1. *All parts quoted in this standard. 1) In preparation at the date of publication of this standard. 2) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 USA. EN 4639-101:2007Licensed C

26、opy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI5 Spring force when connector is mated: Typical: 5,65 N (minimum 4,6 N, maximum 6,7 N) View A Multimode ferrule for 125 m fibre Key 1 Optical reference plane 2 2,95 max. after crimping 3 13,15 max. Back position

27、 4 12,3 max. After crimping Free position Figure 1 1 2 A 3 4 EN 4639-101:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI6 3.3 Cable designation Specified in EN 4641-100. 4 Technical specification This component is qualified as part of a complet

28、e connector assembly when tested according to the qualification requirements of EN 4639-001 and the applicable product standards. 5 Tests according to EN 2591-100 The tests of EN 2591-100, applicable in the context of this standard as well as the details necessary for implementing them and for inspe

29、cting connector characteristics, are given in Table 2. Environmental tests are specified in EN 4639-001. Table 2 EN 2591- Test Details 6301 Endurance at temperature 1 000 hours at 125 C 301 Endurance at temperature Not applicable 304 Damp heat steady state Temperature of 40 C and 93 % of humidity 63

30、05 Rapid change of temperature 10 cycles, TA = 125 C, TB = 65 C 6307 Salt mist Mated connectors Severity according to environmental class of the connector 309 Dry heat Not applicable 310 Cold Not applicable 311 Low air pressure Not applicable 313 Driving rain (artificial) Not applicable 6316 Ozone r

31、esistance Not applicable 320 Simulated solar radiation at ground level Not applicable 6401 Acceleration steady state Not applicable 6405 Axial load 100 N maintained for 1 minute, 3 cycles 6406 Mechanical endurance 500 mating/unmating cycles 407 Durability of contact retention system and seals (maint

32、enance aging) Applicable 601 Insertion loss 0,7 dB max. during and after tests 602 Variation of attenuation and optical discontinuity Method A, IL maximum = 0,7 dB 604 Cleaning capability of optical face Applicable 605 Return loss RL 21 dB 607 Immunity to ambient light coupling Not applicable 608 Nu

33、clear radiation Not applicable 609 Effectiveness of cable attachment Cable cyclic flexing 100 cycles at load of 40 N 610 Effectiveness of cable attachment Cable pulling Method B, 68 N tensile load, 1 minute, 3 pulls 611 Effectiveness of cable attachment Cable torsion 100 cycles at load of 40 N 612 E

34、ffectiveness of cable attachment Cable axial compression Compression force of 10 N for 2 minutes EN 4639-101:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI7 EN 2591- Test Details 613 Impact test Severity: light 615 Connection integrity at temp

35、erature Not applicable 617 Temperature cycling 10 cycles, TA = 125 C, TB = 65 C 6 Assembly process instructions 6.1 Cleaning instructions This fibre optic connector provides an easy access to the optical faces and sleeves for cleaning. Cleaning operation can be performed as follows: 1. Unmate the pa

36、ir of connectors. 2. Remove the sleeve holder (From the female insert). 3. Use cleaning stick and pipe with ethylic alcohol (or equivalent) to clean the front face of the optical contact and the inside of the sleeve without removing the contacts from their cavities. 4. Use dry clean air can for dryi

37、ng. 5. Inspect optical face 6. Install the sleeve holder (From the female insert). 7. Mate the pair of connectors. See TR 4647 for details. 6.2 Tooling For insertion and extraction of the optical contact use the standard tool as per MIL-I-81969/14-3 standard (P/N for size 16). 6.3 Termination instru

38、ctions General termination operation: 1. Pass the cable through the crimping ferrule 2. Strip the cable down to the 125 m fibre 3. Inject epoxy glue with adapted syringe inside the optical ferrule from the front side. 4. Insert the optical contact onto the fibre and the cable. 5. Slide and crimp the

39、 rear ferrule onto the body contact, the cable and its strength members. 6. Cure the epoxy glue with an appropriate cure oven. 7. Cleave the fibre and polish the front face of the optical contact. 8. Inspection and control. See TR 4647 for details. EN 4639-101:2007Licensed Copy: Wang Bin, ISO/EXCHAN

40、GE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI8 7 Designation EXAMPLE Description block FIBER OPTIC CONTACT Identity block EN4639-101B Number of the basic standard Contact type Cable designation (see EN 4639-002) EN 4639-101:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS

41、, 13/05/2008 04:08, Uncontrolled Copy, (c) BSIblankLicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSIBS EN BSILicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 13/05/2008 04:08, Uncontrolled Copy, (c) BSI389 Chiswick High RoadLondonW4 4AL4639-101

42、:2007BSI British Standards InstitutionBSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter.RevisionsBritish Standards are updated by amendment or revision.

43、Users of British Standards should make sure that they possess the latest amendments or editions.It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity while using this British Standard would inform the Secr

44、etary of the technical committee responsible, the identity of which can be found on the inside front cover. Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.BSI offers members an individual updating service called PLUS which ensures that subscribers automatically receive the latest editions of sta

45、ndards.Buying standardsOrders for all BSI, international and foreign standards publications should be addressed to Customer Services. Tel: +44 (0)20 8996 9001. Fax: +44 (0)20 8996 7001. Email: ordersbsi-. Standards are also available from the BSI website at http:/www.bsi-.In response to orders for i

46、nternational standards, it is BSI policy to supply the BSI implementation of those that have been published as British Standards, unless otherwise requested.Information on standardsBSI provides a wide range of information on national, European and international standards through its Library and its

47、Technical Help to Exporters Service. Various BSI electronic information services are also available which give details on all its products and services. Contact the Information Centre. Tel: +44 (0)20 8996 7111. Fax: +44 (0)20 8996 7048. Email: infobsi-.Subscribing members of BSI are kept up to date

48、with standards developments and receive substantial discounts on the purchase price of standards. For details of these and other benefits contact Membership Administration. Tel: +44 (0)20 8996 7002. Fax: +44 (0)20 8996 7001. Email: membershipbsi-.Information regarding online access to British Standa

49、rds via British Standards Online can be found at http:/www.bsi- information about BSI is available on the BSI website at http:/www.bsi-.CopyrightCopyright subsists in all BSI publications. BSI also holds the copyright, in the UK, of the publications of the international standardization bodies. Except as permitted under the Copyright, Designs and Patents Act 1988 no extract may be reproduced, stored in a retrieva

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