1、BRITISH STANDARD BS EN 13852-2:2004 Cranes Offshore cranes Part 2: Floating cranes The European Standard EN 13852-2:2004 has the status of a British Standard ICS 47.020.01; 53.020.20 Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIBS EN 13852-2:2004 This British
2、Standard was published under the authority of the Standards Policy and Strategy Committee on 20 April 2005 BSI 20 April 2005 ISBN 0 580 45874 1 National foreword This British Standard is the official English language version of EN 13852-2:2004. The UK participation in its preparation was entrusted b
3、y Technical Committee MHE/3, Cranes and derricks, to Subcommittee MHE/3/10, Marine cranes, which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or Eu
4、ropean publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include
5、 all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquirie
6、s on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 63 and a back cove
7、r. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN138522
8、October2004 ICS47.020.01;53.020.20 Englishversion CranesOffshorecranesPart2:Floatingcranes AppareilsdelevagechargesuspendueGruesoffshore Partie2:Gruesflottantes KraneOffshoreKraneTeil2:SchwimmendeKrane ThisEuropeanStandardwasapprovedbyCENon23August2004. CENmembersareboundtocomplywiththeCEN/CENELECIn
9、ternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsinthreeof
10、ficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusast heofficial versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Esto
11、nia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Slovakia, Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCe
12、ntre:ruedeStassart,36B1050Brussels 2004CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN138522:2004:E Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEN 13852-2:2004 (E) 2 Contents page Foreword5 1 Scope 7 2 Norma
13、tive references 7 3 Terms, definitions and symbols.11 4 List of significant hazards 15 5 Safety requirements and/or protective measures17 5.1 General17 5.2 Structure and mechanisms.17 5.2.1 General principles and requirements 17 5.2.2 In service loads18 5.2.3 Out of service loads 18 5.2.4 Failure mo
14、de analysis .18 5.2.5 Load combinations18 5.3 Equipment and components 18 5.3.1 Electrotechnical equipment18 5.3.2 Non-electrotechnical equipment18 5.3.3 Power requirements 19 5.3.4 Slewing drives19 5.3.5 Slewing bearings .19 5.3.6 Slewing bearing fasteners 19 5.3.7 Winches and brakes 20 5.3.8 Wire
15、rope termination20 5.3.9 Wire rope anchorage .20 5.3.10 Wire ropes 20 5.3.11 Hydraulic cylinders21 5.3.12 Motion compensators .21 5.3.13 Shock absorbers21 5.3.14 Tugger system .21 5.4 Drive systems.22 5.4.1 General22 5.4.2 Pneumatic systems .22 5.4.3 Hydraulic systems .22 5.4.4 Electrical systems22
16、5.4.5 Heave compensation/rope tensioning systems .23 5.5 Health and safety .23 5.5.1 Control stations - General.23 5.5.2 Control cabin23 5.5.3 Communications24 5.5.4 Noise reduction25 5.5.5 Access 25 5.5.6 Guards 25 5.6 Controls, indicators and limiting devices .26 5.6.1 Controls 26 5.6.2 Indicators
17、26 5.6.3 Limiting devices.27 5.7 Protection systems28 5.7.1 Emergency Load Release System (ELRS) 28 Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEN 13852-2:2004 (E) 3 5.7.2 Emergency operation28 5.7.3 Emergency stop.28 5.8 Lifting of personnel .29 5.8.1 Genera
18、l .29 5.8.2 Rated capacity .29 5.8.3 Secondary brake29 5.8.4 Cylinders 29 5.8.5 Mode selection for personnel lifting29 5.8.6 Personnel rescue.29 6 Verification of the safety requirements and/or protective measures 30 6.1 General .30 6.2 Testing33 6.2.1 General .33 6.2.2 Function test 33 6.2.3 Instal
19、lation test 33 6.2.4 Test acceptance criteria34 6.2.5 Test load.34 7 Information for use35 7.1 Documentation 35 7.2 Operation35 7.2.1 General .35 7.2.2 Checks before starting operation 36 7.2.3 Checks during operation 36 7.2.4 Crane out of service 36 7.2.5 Lifting of personnel (if part of the intend
20、ed use) .37 7.3 Maintenance.37 7.4 Inspections.38 7.5 Marking.38 7.5.1 Manufacturers plate .38 7.5.2 Rated capacity information 38 7.5.3 Components.38 Annex A (informative) Selection of a suitable set of crane standards for a given application39 Annex B (normative) Determination of factors40 B.1 Cal
21、culation of the dynamic coefficient nby the simplified method.40 B.2 Calculation of dynamic coefficient nby motion response analysis 41 B.3 Out of plane influences.42 B.4 Hook velocity .43 B.5 Load combinations43 Annex C (normative) Environmental influences .45 C.1 General .45 C.2 Wind45 C.2.1 Mean
22、wind velocities.45 C.2.2 Boom stalling.45 C.3 Ice45 C.4 Stowage and transportation.46 C.5 Corrosion protection.46 C.6 Lightning protection46 C.7 High temperatures.46 Annex D (normative) Failure mode analysis47 D.1 General .47 D.2 Failure mode charts 47 Annex E (normative) Material selection .49 E.1
23、General .49 E.2 Verification of material quality .49 E.3 Forged rings for slewing bearings 49 Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEN 13852-2:2004 (E) 4 E.4 Slewing bearing fasteners 50 E.5 Welded structures51 E.6 Non-welded components 52 Annex F (info
24、rmative) Control station instrumentation53 Annex G (normative) Wire rope safety factors 54 G.1 General54 G.2 Static safety factors.54 G.2.1 Running rigging .54 G.2.2 Standing rigging 54 G.3 Dynamic safety factors .54 G.3.1 Running rigging .54 G.3.2 Standing rigging 54 Annex H (normative) Slewing sys
25、tems 55 H.1 Systems incorporating slewing rings55 H.2 Systems incorporating house rollers and pintle type design.55 Annex I (normative) Requirements for brakes.56 Annex J (normative) Ranking of safety systems.57 Annex K (normative) Winches.58 Annex L (informative) Typical floating cranes.59 Annex M
26、(informative) Excursion envelope for offlead and sidelead .61 Annex N (normative) Equipment for use in a hazardous area .62 N.1 General62 N.2 Avoidance or reduction of ignition sources .62 N.3 Electrotechnical equipment62 N.4 Non-electrotechnical equipment62 N.5 Electrostatic discharge .62 Bibliogra
27、phy 63 Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEN 13852-2:2004 (E) 5 Foreword This document (EN 13852-2:2004) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be g
28、iven the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2005, and conflicting national standards shall be withdrawn at the latest by April 2005. This standard is one part of EN 13852. The other part is: Part 1: General - purpose of
29、fshore cranes According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Ita
30、ly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEN 13852-2:2004 (E) 6 Introduction This document is NOT harmonized.
31、 This document is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those, which are stated in a type B s
32、tandard, the provisions of this type C standard take precedence over the provisions of other standards, for machines that have been designed and built according to the provisions of this type C standard. The extent to which hazards are covered are indicated in the scope of this document. In addition
33、, machinery should comply as appropriate with EN ISO 12100-1 for hazards, which are not covered by this document. Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEN 13852-2:2004 (E) 7 1 Scope This document specifies the safety requirements for floating cranes inc
34、luding their supporting pedestals or structures. This document applies to cranes manufactured after the date of issue of this document. This document does not cover: a) fabrication, assembly, dismantling or changing the configuration of the crane; b) lifting accessories, i.e. any item between the ho
35、ok and the load; c) design temperature below 20 C; d) operations at an ambient temperature above 50 C; e) cranes covered by the Machinery Directive. The significant hazards covered by this document are identified in clause 4. This document includes requirements for lifting of persons. The use of cra
36、nes for lifting of persons may be subject to specific national regulations. Where National Authorities permit the use of a floating crane for the lifting of persons, the crane would at least need to fulfil the requirements of this standard and be adopted in accordance with the relevant National regu
37、lations for the lifting of persons. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments)
38、 applies. EN 418:1992, Safety of machinery Emergency stop equipment, functional aspects Principles for design. EN 457, Safety of machinery Auditory danger signals General requirements, design and testing (ISO 7731:1986, modified). EN 614-1, Safety of machinery Ergonomic design principles Part 1: Ter
39、minology and general principles. EN 842, Safety of machinery Visual danger signals General requirements, design and testing. EN 894-3, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators. EN 954-1, Safety of machinery Safety related
40、parts of control systems Part 1: General principles for design. EN 982, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics. EN 983, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 1005-3, Safety of machi
41、nery Human physical performance Part 3: Recommended force limits for machinery operation. Licensed Copy: Wang Bin, na, Thu Jun 16 02:41:39 BST 2005, Uncontrolled Copy, (c) BSIEN 13852-2:2004 (E) 8 EN 1050, Safety of machinery Principles for risk assessment. EN 1070:1998, Safety of machinery Terminol
42、ogy. EN 1127-1:1997, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology. EN 10025, Hot rolled products of non-alloy structural steels Technical delivery conditions. EN 10083-1+A1, Quenched and tempered steels Part 1: Technical delivery conditions for spe
43、cial steels (includes amendment A1:1996). EN 10083-2+A1, Quenched and tempered steels Part 2: Technical delivery conditions for unalloyed quality steels (includes amendment A1:1996). EN 10113-1, Hot-rolled products in weldable fine grain structural steels Part 1: General delivery conditions. EN 1011
44、3-2, Hot-rolled products in weldable fine grain structural steels Part 2: Delivery conditions for normalized/normalized rolled steels. EN 10113-3, Hot-rolled products in weldable fine grain structural steels Part 3: Delivery conditions for the thermo mechanical rolled steels. EN 10137-1, Plates and
45、wide flats made of high yield strength structural steels in the quenched and tempered or precipitation hardened conditions Part 1: General delivery conditions. EN 10137-2, Plates and wide flats made of high yield strength structural steels in the quenched and tempered or precipitation hardened condi
46、tions Part 2: Delivery conditions for quenched and tempered steels. EN 10204, Metallic products Types of inspection documents. EN 12077-2, Cranes safety Requirements for health and safety Part 2: Limiting and indicating devices. EN 12385-1, Steel wire ropes Safety Part 1: General requirements. EN 12
47、385-2, Steel wire ropes Safety Part 2: Definitions, designation and classification. EN 12385-3, Steel wire ropes Safety Part 3: Information for use and maintenance. EN 12385-4, Steel wire ropes Safety Part 4: Stranded ropes for general lifting applications. EN 12644-1, Cranes Information for use and
48、 testing Part 1: Instructions. EN 12644-2, Cranes Information for use and testing Part 2: Marking. EN 13135-1, Cranes Safety Design Requirements for equipment Part 1: Electrotechnical equipment. EN 13135-2, Cranes Equipment Part 2: Non-electrotechnical equipment. EN 13411-3:2004, Terminations for steel wire ropes Safety Part 3: Ferrules and ferrule securing. EN 13411-4:2002, Terminations for steel wire ropes Safety Part 4: Metal and resin socketing