1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 16119:2013LPG equipment and accessories Sealing caps and plugs forLPG cylinder and pressurevessel valves Specificationand testingBS EN 16119:2013 BRITISH STANDARDNational f
2、orewordThis British Standard is the UK implementation of EN 16119:2013.The UK participation in its preparation was entrusted to TechnicalCommittee PVE/19, LPG containers and their associated fittings.A list of organizations represented on this committee can beobtained on request to its secretary.Thi
3、s publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 71111 4ICS 23.060.99Compliance with a British Standard cannot confer imm
4、unity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 28 February 2013.Amendments issued since publicationDate Text affectedBS EN 16119:2013EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORMEN 16119 February 2013 ICS 23.06
5、0.99English Version LPG equipment and accessories - Sealing caps and plugs for LPG cylinder and pressure vessel valves - Specification and testingquipements pour GPL et leurs accessoires - Bouchons et obturateurs dtanchit pour robinets/vannes de bouteilles et rservoirs - Spcifications et essais Flss
6、iggas-Gerte und Ausrstungsteile - Dichtkappen und Dichtstopfen fr Flaschen und Behlter fr Flssiggas (LPG) - Spezifikation und Prfungen This European Standard was approved by CEN on 7 December 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditio
7、ns for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in
8、three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards
9、 bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia
10、, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for C
11、EN national Members. Ref. No. EN 16119:2013: EBS EN 16119:2013EN 16119:2013 (E)2 Contents PageForeword. 3 Introduction 4 1 Scope 5 2 Normative references. 5 3 Terms and definitions 6 4 Operating temperatures. 7 5 Materials . 7 5.1 Environmental 7 5.2 General . 7 5.3 Metallic materials . 7 5.4 Non-me
12、tallic materials . 8 6 Design. 8 6.1 General . 8 6.2 Threads. 8 6.3 Leak tightness 8 7 Testing and inspection of the design 9 7.1 General . 9 7.2 LPG resistance. 9 7.3 Water resistance 9 7.4 Climatic ageing during 168 hours . 9 7.5 Hydraulic strength test 10 7.5.1 Reusable sealing caps or plugs 10 7
13、.5.2 Single use sealing caps or plugs 10 7.6 Tightness test. 10 7.7 Torque Test 10 8 Marking.109 Documentation.11 10 Packaging.11 Annex A (normative) Special low temperature requirements for caps or plugs 12 Annex B (normative) Combined aging test13 B.1 General .13 B.2 Ultraviolet light.13 B.3 Rain.
14、13 Annex C (informative) Environment checklist .16 Bibliography17 BS EN 16119:2013EN 16119:2013 (E)3 ForewordThis document (EN 16119:2013) has been prepared by Technical Committee CEN/TC 286 “Liquefied petroleum gas equipment and accessories”, the secretariat of which is held by NSAI. This European
15、Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2013, and conflicting national standards shall be withdrawn at the latest by August 2013. Attention is drawn to the possibility that some of the elements o
16、f this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights.According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European
17、Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia
18、, Spain, Sweden, Switzerland, Turkey and the United Kingdom.BS EN 16119:2013EN 16119:2013 (E)4 IntroductionThis European Standard calls for the use of substances and procedures that may be injurious to health and/or the environment if adequate precautions are not taken. It refers only to technical s
19、uitability and does not absolve the user from legal obligations at any stage.Protection of the environment is a key political issue in Europe and elsewhere. Protection of the environment is taken in a very broad sense. What is meant is the total life cycle aspects of, e.g., a product on the environm
20、ent, including expenditure of energy and during all phases from mining of raw materials, fabrication, packaging, distribution, use, scrapping, recycling of materials, etc. NOTE Annex C indicates the clauses in this European Standard that address environmental issues.Provisions need to be restricted
21、to a general guidance. Limit values are specified in national laws.It is recommended that manufacturers develop an environmental management policy. For guidance, see the EN ISO 14000 series. It has been assumed in the drafting of this European Standard that the execution of its provisions is entrust
22、ed to appropriately qualified and experienced people.All pressures are gauge pressures unless otherwise stated.This European Standard requires measurement of material properties, dimensions and pressures. All such measurements are subject to a degree of uncertainty due to tolerances in measuring equ
23、ipment etc. It may be beneficial to refer to the leaflet “measurement uncertainty leaflet SP INFO 2000 27 3.BS EN 16119:2013EN 16119:2013 (E)5 1 ScopeThis European Standard specifies the design, testing and marking requirements for caps and plugs used to form a pressure tight seal with liquefied pet
24、roleum gas (LPG) cylinder valves and pressure vessel valves. Sealing caps and plugs provide an additional seal for self-closing and manually operated valves. Dust caps or plugs and tamper evident seals that do not form an additional seal as part of their design are excluded from the scope of this Eu
25、ropean Standard.Cylinder valve caps and plugs may be used with valves for liquid and vapour manufactured in accordance with EN ISO 14245 and EN ISO 15995. Pressure vessel valve caps and plugs may be used with valves for liquid and vapour manufactured in accordance with EN 13175. Occasional liquid wi
26、thdrawal valve caps and plugs are excluded from the scope of this European Standard. Reusable and single use sealing caps and plugs are included in this European Standard.This European Standard does not exclude the use of other designs that provide an equivalent level of safety.NOTE The term “pressu
27、re vessel” does not include LPG tank vehicles, also called “road tankers”, in CEN/TC 286 standards.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited a
28、pplies. For undated references, the latest edition of the referenced document (including any amendments) applies.EN 549, Rubber materials for seals and diaphragms for gas appliances and gas equipmentEN 751-1, Sealing materials for metallic threaded joints in contact with 1st, 2nd and 3rd family gase
29、s and hot water Part 1: Anaerobic jointing compoundsEN 751-2, Sealing materials for metallic threaded joints in contact with 1st, 2nd and 3rd family gases and hot water Part 2: Non-hardening jointing compoundsEN 751-3, Sealing materials for metallic threaded joints in contact with 1st, 2nd and 3rd f
30、amily gases and hot water Part 3: Unsintered PTFE tapesEN 12164, Copper and copper alloys Rod for free machining purposesEN 12165, Copper and copper alloys Wrought and unwrought forging stockEN 12420, Copper and copper alloys Forgings EN 13175:2003+A1, LPG equipment and accessories Specification and
31、 testing for Liquefied Petroleum Gas (LPG) tank valves and fittingsEN 15202, LPG equipment and accessories Essential operational dimensions for LPG cylinder valve outlet and associated equipment connectionsEN ISO 11114-1, Gas cylinders Compatibility of cylinder and valve materials with gas contents
32、Part 1: Metallic materials (ISO 11114-1)EN ISO 11114-2, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 2: Non-metallic materials (ISO 11114-2)BS EN 16119:2013EN 16119:2013 (E)6 EN ISO 14021, Environmental labels and declarations Self-declared environ
33、mental claims (Type II environmental labelling) (ISO 14021)EN ISO 14024, Environmental labels and declarations Type I environmental labelling Principles and procedures (ISO 14024)EN ISO 14025, Environmental labels and declarations Type III environmental declarations Principles and procedures (ISO 14
34、025)3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply. 3.1liquefied petroleum gas LPGlow pressure liquefied gas composed of one or more light hydrocarbons which are assigned to UN 1011, UN 1075, UN 1965, UN 1969 or UN 1978 only and which consists mai
35、nly of propane, propene, butane, butane isomers, butene with traces of other hydrocarbon gasesNote 1 to entry: In some countries, UN numbers 1011 and 1978 may also be designated LPG.3.2plugcomponent which seals a female connection3.3capcomponent which seals a male connection3.4 cylinder valveprimary
36、 shutoff device intended for liquid filling and liquid or vapour service fitted to LPG cylindersNote 1 to entry: The valve can also include additional devices e.g. liquid level indicator, excess flow device, pressure relief valve, sediment tube, non-return valve and eduction tube.3.5 leak tightnessr
37、esistance to gas leakage under a specified pressure differential3.6 sealing cap or plugdevice which is intended to seal the inlet and or outlet connection of a valve Note 1 to entry: It may also provide protection to the valve connection. The device may provide protection against the ingress of dust
38、, dirt or other contamination. The device may also be used to provide tamper evidence. 3.7 dust cap or plugdevice which is intended to protect the inlet or outlet of a valve against the ingress of dust, dirt or other contamination3.8 reusable sealing caps and plugssealing caps and plugs that are des
39、igned for reuse and have a means of attachment to the valveBS EN 16119:2013EN 16119:2013 (E)7 3.9 single use sealing caps and plugssealing caps or plugs that are rendered incapable of reuse in their original condition by their removal from the valve3.10tamper evidencevisible indication that interfer
40、ence has taken place with the cap or plug of the cylinder or pressure vesselNote 1 to entry: This also includes sealing caps or plugs where a tamper evident strip is destroyed by their removal from the valve. 3.11 Standard Temperature and PressureSTP15,6 C (288,7 K), 1,013 bar absolute (0,1013 MPa a
41、bsolute)4 Operating temperaturesCaps and plugs designed in accordance with this European Standard shall be suitable for the following conditions:a) a minimum operating temperature of -20 C;b) a minimum operating temperature of -40 C for those parts of Europe where caps or plugs are subject to more s
42、evere temperature conditions; the material and design shall be shown to be satisfactory for operations under these conditions and shall meet the requirements of Annex A; c) a maximum operating temperature of 65 C.5 Materials5.1 EnvironmentalThe manufacturer shall endeavour to acquire materials and c
43、omponents from suppliers who have a declared environmental policy; see EN ISO 14021, EN ISO 14024 and EN ISO 14025.5.2 General5.2.1 Materials in contact with LPG shall be physically and chemically compatible with LPG under all normal operating conditions for which the cap or plug is intended and sha
44、ll meet the requirements for propane and butane in accordance with EN ISO 11114-1 and EN ISO 11114-2.5.2.2 Metallic and non metallic materials used for the cap or plug shall be selected to give adequate strength in service. Material shall be selected to resist failure due to atmospheric corrosion, u
45、ltraviolet rays, brass dezincification, stress corrosion or material failure. The cap or plug material shall be compatible with the valve body material.5.3 Metallic materials5.3.1 Metallic materials shall be stainless steel, copper alloys, aluminium alloys, zinc alloys, or other suitable materials.5
46、.3.2 Hot stamped brass shall be non-porous and shall be suitable for machining or other processes. Sand-cast brass shall not be used. Leaded brass shall be CW614N or CW617N in accordance with EN 12164 or EN 12165 and forged brass in accordance with EN 12420. BS EN 16119:2013EN 16119:2013 (E)8 Cold d
47、rawn brass rods up to 45 mm in diameter shall only be used after heat treatment and testing for internal cracking. Cold drawn brass rods greater than 45 mm in diameter shall not be used.Components produced from stamping brass shall not exhibit cold shuts, also known as folds, or surface defects.5.3.
48、3 Stainless steels shall contain not less than 16 % chromium and not less than 7 % nickel. 5.3.4 Castings shall be free from inclusions and surface defects, which adversely affect the strength, leak tightness or performance of the cap or plug.5.4 Non-metallic materials5.4.1 All non-metallic material
49、s for caps and plugs shall not distort, harden or adhere to the body of the valve.5.4.2 All rubber materials shall also comply with the requirements of EN 549. 5.4.3 Where used on operating threads and seals, lubricants, sealants and adhesives shall be compatible with LPG and not interfere with the operation of the plug or cap. Sealants shall comply with EN 751-1, EN 751-2 or EN 751-3.6 Design6.1 General6.1.1 The cap or plug components shall be designed with adequate strength and adequate clearances to ensure correct operati
