BS EN ISO 3471-2008 Earth-moving machinery - Roll-over protective structures - Laboratory tests and performance requirements《土方机械 倾翻保护结构 实验室试验和性能要求》.pdf

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1、BS EN ISO3471:2008ICS 53.100NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDEarth-movingmachinery Roll-overprotective structures Laboratory testsand performancerequirements (ISO3471:2008)Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Un

2、controlled Copy, (c) BSIThis British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 31 January2009 BSI 2009ISBN 978 0 580 63517 5Amendments/corrigenda issued since publicationDate CommentsBS EN ISO 3471:2008National forewordThis British Standard is the UK im

3、plementation of EN ISO 3471:2008. Itsupersedes BS EN 13510:2000 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee B/513/1, Earth moving machinery (International).A list of organizations represented on this committee can be obtained onrequest to its secret

4、ary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncon

5、trolled Copy, (c) BSIEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 3471August 2008ICS 53.100 Supersedes EN 13510:2000 English VersionEarth-moving machinery - Roll-over protective structures -Laboratory tests and performance requirements (ISO3471:2008)Engins de terrassement - Structures de pr

6、otection auretournement - Essais de laboratoire et exigences deperformance (ISO 3471:2008)Erdbaumaschinen - berrollschutzaufbauten -Laborprfungen und Leistungsanforderungen (ISO3471:2008)This European Standard was approved by CEN on 8 May 2008.CEN members are bound to comply with the CEN/CENELEC Int

7、ernal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN memb

8、er.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members a

9、re the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzer

10、land and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO

11、 3471:2008: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008EN ISO 3471:2008 (E) 3 Foreword This document (EN ISO 3471:2008) has been prepared by Technical Committee ISO/TC 127 “Earth-moving machinery“ in collaboration with Techn

12、ical Committee CEN/TC 151 “Construction equipment and building material machines - Safety” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2009, a

13、nd conflicting national standards shall be withdrawn at the latest by February 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. T

14、his document supersedes EN 13510:2000. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annexes ZA and ZB, wh

15、ich are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, G

16、reece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 3471:2008 has been approved by CEN as a EN ISO 3471:2008 without an

17、y modification. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008EN ISO 3471:2008 (E) 4 Annex ZA (informative) Relationship between this International Standard and the Essential Requirements of EU Directive 98/37/EC, amended by 98/

18、79/EC This International Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association to provide a means of conforming to Essential Requirements of the New Approach Directive 98/37/EC, amended by 98/79/EC. Once this standard is cited in t

19、he Official Journal of the European Communities under that Directive and has been implemented as a national standard in at least one Member State, compliance with the normative clauses of this standard, except Clause 10 and Annex A, confers, within the limits of the scope of this standard, a presump

20、tion of conformity with the Essential Requirements 3.4.3 of that Directive and associated EFTA regulations. WARNING: Other requirements and other EU Directives may be applicable to the products falling within the scope of this standard. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/20

21、09 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008EN ISO 3471:2008 (E) 5 Annex ZB (informative) Relationship between this International Standard and the Essential Requirements of EU Directive 2006/42/EC This International Standard has been prepared under a mandate given to CEN by the European C

22、ommission and the European Free Trade Association to provide one means of conforming to Essential Requirements of the New Approach Directive 2006/42/EC on machinery. Once this standard is cited in the Official Journal of the European Communities under that Directive and has been implemented as a nat

23、ional standard in at least one Member State, compliance with the normative clauses of this standard, except Clause 10 and Annex A, confers, within the limits of the scope of this standard, a presumption of conformity with Essential Requirement 3.4.3 of that Directive and associated EFTA regulations.

24、 WARNING: Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this standard. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008ISO 3471:2008(E) ISO 2008 All rights reserved iiiC

25、ontents Page Foreword iv Introduction v 1 Scope 1 2 Normative references 1 3 Terms and definitions .2 4 Symbols 4 5 Test method and test facilities .12 6 Test loading procedure .21 7 Temperature and material criteria25 8 Acceptance criteria26 9 Labelling of ROPS28 10 Reporting results .29 Annex A (n

26、ormative) ROPS test report.30 Annex B (informative) Design changes, physical testing and alterations 32 Bibliography 33 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008ISO 3471:2008(E) iv ISO 2008 All rights reservedForeword ISO (

27、the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical commi

28、ttee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotec

29、hnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the membe

30、r bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifyin

31、g any or all such patent rights. ISO 3471 was prepared by Technical Committee ISO/TC 127, Earth-moving machinery, Subcommittee SC 2, Safety requirements and human factors. This fourth edition cancels and replaces the third edition (ISO 3471:1994), which has been technically revised. It also incorpor

32、ates the Amendment ISO 3471:1994/Amd 1:1997 and the Technical Corrigendum ISO 3471:1994/Cor 1:2000. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008ISO 3471:2008(E) ISO 2008 All rights reserved vIntroduction A review of the initia

33、l work on the criteria for roll-over protective structures (ROPS) indicated that these criteria were based on requirements for machines now identified as mid-range size machines. Since the ROPS criteria were established, both smaller and larger machines have become common within the size range of ea

34、rth-moving machines. The criteria are a combination of linear and exponential, with respect to mass. For small machines, the exponential criterion has been changed to a linear function with respect to machine mass. For larger machines, the exponential criterion was excessive at very large machine ma

35、sses, and thus was changed to become a linear function with respect to machine mass. The longitudinal force criteria were added as new data became available. Situations could arise where ROPS designs would meet the lateral and vertical loading requirements, but yet be considered as lacking sufficien

36、t performance capability in the longitudinal load direction. For this reason, this International Standard incorporates a ROPS longitudinal force criterion. The longitudinal force criterion has been established at 80 % of the lateral force requirement. The evaluation procedure will not necessarily du

37、plicate structural deformations due to a given actual roll. However, specific requirements are derived from investigations on ROPS that have performed the intended function in a variety of actual roll-overs, as well as analytical considerations based upon the compatibility of ROPS and the machine fr

38、ame to which it is attached. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008INTERNATIONAL STANDARD ISO 3471:200

39、8(E) ISO 2008 All rights reserved 1Earth-moving machinery Roll-over protective structures Laboratory tests and performance requirements 1 Scope This International Standard specifies performance requirements for metallic roll-over protective structures (ROPS) for earth-moving machinery, as well as a

40、consistent and reproducible means of evaluating the compliance with these requirements by laboratory testing using static loading on a representative specimen. NOTE 1 The structure can also provide FOPS (falling-object protective structure) protection. This International Standard is applicable to RO

41、PS intended for the following mobile machines with seated operator as defined in ISO 6165 and with a mass greater than or equal to 700 kg: dozer; loader; backhoe loader; dumper; pipelayer; tractor section (prime mover) of a combination machine (e.g. tractor scraper, articulated frame dumper); grader

42、; landfill compactor; roller; trencher. This International Standard is not applicable to training seats or additional seats for operation of an attachment. NOTE 2 It is expected that reasonable crush protection for a seat-belted operator will be provided under at least the conditions of an initial f

43、orward velocity of 0 km/h to 16 km/h on a hard clay surface of 30 maximum slope in the direction of roll, and 360 of roll about the longitudinal axis of the machine without loss of contact with the slope. NOTE 3 This International Standard can be used to provide guidance to the manufacturers of roll

44、-over protective structures should it be decided to provide such protection for these or other machines for a particular application. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies

45、. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 148-1:2006, Metallic materials Charpy pendulum impact test (V-notch) Part 1: Test method ISO 898-1:1999, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bol

46、ts, screws and studs Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 18/05/2009 07:03, Uncontrolled Copy, (c) BSIBS EN ISO 3471:2008ISO 3471:2008(E) 2 ISO 2008 All rights reservedISO 898-2:1992, Mechanical properties of fasteners Part 2: Nuts with specified proof load values Coarse thread ISO

47、 3164:1995, Earth-moving machinery Laboratory evaluations of protective structures Specifications for deflection-limiting volume ISO 5353:1995, Earth-moving machinery, and tractors and machinery for agriculture and forestry Seat index point ISO 6165:2006, Earth-moving machinery Basic types Identific

48、ation and terms and definitions ISO 9248:1992, Earth-moving machinery Units for dimensions, performance and capacities, and their measurement accuracies 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 bedplate substantially rigid part of the

49、test fixture to which the machine frame is attached to conduct the test 3.2 boundary plane BP plane defined as the vertical projected plane of the back, side, or knee area of the DLV NOTE The boundary planes are used to determine the load application point. 3.3 deflection-limiting volume DLV orthogonal approximation of a large, seated, male operator wearing normal clothing and a protective helmet NOTE Adapted from ISO 3164:1995. 3.4 deflection of ROPS movement of the ROPS, mounting system and frame section as

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