1、BRITISH STANDARD BS EN ISO 17655:2003 Destructive tests on welds in metallic materials Method for taking samples for delta ferrite measurement The European Standard EN ISO 17655:2003 has the status of a British Standard ICS 25.160.40 BS EN ISO 17655:2003 This British Standard was published under the
2、 authority of the Standards Policy and Strategy Committee on 20 March 2003 BSI 20 March 2003 ISBN 0 580 41051 X National foreword This British Standard is the official English language version of EN ISO 17655:2003. It is identical with ISO 17655:2003. The UK participation in its preparation was entr
3、usted to Technical Committee WEE/2, Welding tests, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this doc
4、ument may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract
5、. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for c
6、hange, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN ISO title page, pages 2 to 9 and a back cover. The BSI copyright date displayed in t
7、his document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM ENISO17655 March2003 ICS25.160.40 Englishversion DestructivetestsonweldsinmetallicmaterialsMethodfor takingsamplesfordeltaferritemeasurem
8、ent(ISO17655:2003) Essaisdestructifsdessouduressurmatriauxmtalliques Mthodedchantillonnagepourlamesuredelaferrite delta(ISO17655:2003) ZerstrendePrfungvonSchweiverbindungenan metallischenWerkstoffenVerfahrenzurProbenahmefr dieBestimmungdesDeltaferritAnteils(ISO17655:2003) ThisEuropeanStandardwasappr
9、ovedbyCENon25November2002. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtot
10、heManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenatio
11、nalstandardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,SlovakRepublic,Spain,Sweden,Switzerland and UnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKO
12、MITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.ENISO17655:2003EENISO17655:2003(E) 2 Contents page Foreword3 Introduction .4 1 Scope 5 2 Normativereferences 5 3 Termsanddefinitions. .5
13、4 Symbolsanddescriptions 6 5 General6 6 Principle6 7 Designation.6 8 Procedure .6 8.1 Locationofmeasurementsurface . 6 8.2 Preparationofmeasurementsurface 7 8.3 Instruments.7 8.4 Calibration 7 8.5 Procedure .7 9 Testreport . .8 Bibliography 9ENISO17655:2003(E) 3 Foreword Thisdocument(ENISO17655:2003
14、)hasbeenpreparedbyTechnicalCommitteeCEN/TC121,“Welding“,the secretariatofwhichisheldbyDS,incollaborationwithISO/TC44“Weldingandalliedprocesses“. ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationofanidenticaltextor byendorsement,atthelatestbySeptember2003,andconflicting
15、nationalstandardsshallbewithdrawnatthe latestbySeptember2003. AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsofthefollowing countriesareboundtoimplementthisEuropeanStandard:Austria,Belgium,CzechRepublic,Denmark,Finland, France,Germany,Greece,Hungary,Iceland,Ireland,Ita
16、ly,Luxembourg,Malta,Netherlands,Norway,Portugal, SlovakRepublic,Spain,Sweden,SwitzerlandandtheUnitedKingdom.ENISO17655:2003(E) 4 Introduction BywayofdeparturefromthisEuropeanStandard,ENISO8249describesmethodsofmanufacturingofprimary andsecondarystandardsforcalibrationofferritetestinginstrumentsandgi
17、vesinformationfordeterminingthe ferritecontentofallweldmetalunderspecifiedandreproducibleconditions.ENISO17655:2003(E) 5 1 Scope ThisEuropeanStandardspecifiesthedeterminationofthedeltaferritecontentofwelds,ofsurfacingswith austeniticweldmetal,weldingbeingcarriedoutonweldingproceduretestsandproductio
18、ncoupontestplates usinganyfusionweldingprocessthatissuitableforausteniticmaterials,withorwithoutfillermetalincludingwelds madeoncomponents. Itisintendedthattheferritenumberbeusedexclusivelyforstatingthedeltaferritecontentofausteniticweldmetal asdeterminedbythemethoddescribedhere. 2 Normativereferenc
19、es ThisEuropeanStandardincorporatesbydatedorundatedreference,provisionsfromotherpublications.These normativereferencesarecitedattheappropriateplacesinthetextandthepublicationsarelistedhereafter.For datedreferences,subsequentamendmentstoorrevisionsofanyofthesepublicationsapplytothisEuropean Standardo
20、nlywhenincorporatedinitbyamendmentorrevision.Forundatedreferencesthelatesteditionofthe publicationreferredtoapplies(includingamendments). EN15971, Weldingconsumables Testmethods Part1:Testpieceforallweldmetaltestspecimensinsteel, nickelandnickelalloys. ENISO8249:2000, WeldingDeterminationofFerriteNu
21、mber(FN)inausteniticandduplexferriticausteniticCrNi stainlesssteelweldmetals(ISO8249:2000) . 3 Termsanddefinitions ForthepurposesofthisEuropeanStandard,thefollowingtermsanddefinitionsapply. 3.1 allweldmetal fillermetalthathassolidifiedafterweldingandhasnotmixedwiththeparentmetal 3.2 weldmetal metalc
22、omposedofparentmetaland/orfillermetalorametaldepositedduringsurfacing 3.3 deltaferrite bodycentredmodificationofironformedathightemperaturesstableatambienttemperature 3.4 primaryweldmetalstandards samplesofcarbonsteelparentmetalcoveredwithnonmagneticlayersofdifferentthickness ENISO8249:2000 3.5 seco
23、ndaryweldmetalstandards calibratedwithprimaryweldmetalstandards 3.6 ferritenumber measureoftheforcerequiredtodetachapermanentmagnetfromanausteniticweldmetalsample(“tearoffforce“, forshort)ENISO17655:2003(E) 6 3.7 ferritepercent percentageofdeltaferriteinanausteniticmaterial 4 Symbolsanddescriptions
24、Table1 Symbolsanddescriptions Symbol Description Unit FN Ferritenumber No. FP Ferritepercent % d ferrite Deltaferrite No.or% 5 General Austeniticweldmetalmay,asafunctionofitschemicalcompositionandofthecoolingconditionsduringthe weldingprocess,containa d ferritephase.Acertainamountof d ferritemaybede
25、sirabletoincreasetheresistance oftheausteniticweldmetaltohotcracking;however,italsoreducescorrosionresistanceandpromotesthe formationofabrittlesigmaphaseatelevatedoperatingtemperatures.Knowledgeofthe d ferritecontentisthus necessarytoallowtheweldmetalpropertiestobepredicted. 6P r i n c i p l e Physi
26、calmethodsofmeasurementarebasedonthefactthat d ferriteismagnetic,whereasaustenite,carbides, sigmaphaseandinclusionsarenonmagnetic. Thetermferritenumber“(FN)isusedtodesignatethe d ferritecontent.Inthepast,theferritenumberwas determinedarbitrarilybymeasuringtheattractiveforcebetweenapermanentmagnetofd
27、efinedstrengthandsize andsteelsampleswithelectroplatednonmagneticcoatingsofdifferentthickness. Thus,exceptforlowlevelsof d ferritecontent(below10%),theferritenumberisnotnecessarilyidenticalwiththe percentageferritecontentoftheweldmetal. 7 Designation Thevalueofferritenumber(FN),asdeterminedinaccorda
28、ncewiththisstandard,shallbedesignatedandreported onthetestcertificateasfollows,whichrelatestoameasuredvalueof8: Measurement: 8FN 8 Procedure 8.1 Locationofmeasurementsurface Inthecaseofallweldmetal,themeasurementsurfaceshallbelocatedasdescribedinEN15971.Forwelds,the measurementsshallbetakenatthecent
29、reoftheweld,takingintoaccountthecharacteristicsoftheinstrument whenmeasuringsmallweldsorthinsurfacingsconsistingofausteniticmaterials.ENISO17655:2003(E) 7 8.2 Preparationofmeasurementsurface Themeasurementsurfaceshallbebrightandsmoothandsufficientlyflatsoastoensureadequatecouplingofthe testmagnetort
30、estprobe.Tothiseffect,thetoprunshallbesmooth,e.g.bygrindingand/orfiling,inthedirectionof theweldbead.Nounacceptablemicrostructurechanges(e.g.formationofdeformationmartensite)ortemper coloursshallbeformedduringgrinding. Thelengthofthemeasurementsurfaceshallbe40mm,withaminimumwidthof5mm.Themeasurement
31、surface shallnotexhibitanyweldbeadstartsandendcratersandshallbefreefromforeignmatter,suchaslubricants,dirt ormagneticparticles. 8.3 Instruments Suitableinstrumentshallbeusedtodeterminetheferritenumber,takingintoaccounttheirrangeofapplicationas specifiedbythemanufacturer. 8.4 Calibration Priortouse,t
32、heinstrumentsshallbecalibratedwiththeaidofsecondaryweldmetalstandardsaccordingto ENISO8249.Thesecondaryweldmetalstandardandthespecifiedmeasuringrangeshallbeselectedtosuitthe ferritenumbertobedetermined. 8.5 Procedure Since d ferriteisnotuniformlydistributedinthematerial,theresultobtainedforoneandthe
33、sameweldmetalmay varyfrommeasuringpointtomeasuringpoint.Thus,measurementshallbecarriedoutatsixpointsequallyspaced alongthecentrelineofthemeasurementsurface(seeFigure1). Theferritenumberisthearithmeticalaveragevaluefrom6singlemeasurements,roundedtothenextwhole number.Testingshallbecarriedoutatambient
34、temperature.Thegaugingsurfaceshallnotbeexposedtoimpacts orvibrationsduringmeasuring. Dimensionsinmillimetres Key L p =lengthoftestsurface L m =lengthofmeasurementsurface Figure1 MeasurementsurfacewithmeasuringpointsENISO17655:2003(E) 8 9 Testreport Thetestreportshallincludeareferencetothisstandardan
35、dprovidethefollowinginformation: a) referencetoweldmetaldesignation; b) informationonwhethermeasurementwasmadeonaweldprocedureorproductioncomponent; c) locationofmeasurementsurfaceonthecomponent; d) instrumentused; e) ferritenumberofsecondaryweldmetalstandardandmeasuringrangeused; f) ferritenumberde
36、termined; g) anydeviationsfromthisstandard.ENISO17655:2003(E) 9 Bibliography ENISO6847, WeldingconsumablesDepositionofaweldmetalpadforchemicalanalysis(ISO6847:2000)BS EN ISO 17655:2003 BSI 389 Chiswick High Road London W4 4AL BSI British Standards Institution BSI is the independent national body res
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