1、BS EN ISO 17777:2016Welding consumables Covered electrodes formanual metal arc welding ofcopper and copper alloys Classification (ISO 17777:2016)BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN ISO 17777:2016 BRITISH STANDARDNational forewordThis British Standar
2、d is the UK implementation of EN ISO 17777:2016. The UK participation in its preparation was entrusted to T e c h n i c a l C o m m i t t e e W E E / 3 9 , W e l d i n g c o n s u m a b l e s .A list of organizations represented on this committee can be obtained on request to its secretary.This publ
3、ication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2016 .Published by BSI Standards Limited 2016ISBN 978 0 580 80911 8 ICS 25.160.20 Compliance with a British Standard cannot confer immu
4、nity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 17777 June 2016 ICS 25
5、.160.20 English Version Welding consumables - Covered electrodes for manual metal arc welding of copper and copper alloys - Classification (ISO 17777:2016) Produits consommables pour le soudage - lectrodes enrobes pour le soudage manuel larc du cuivre et des alliages de cuivre - Classification (ISO
6、17777:2016)Schweizustze - Umhllte Stabelektroden zum Lichtbogenhandschweien von Kupfer und Kupferlegierungen - Einteilung (ISO 17777:2016) This European Standard was approved by CEN on 15 April 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the condit
7、ions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists
8、in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standa
9、rds bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slov
10、enia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved
11、worldwide for CEN national Members. Ref. No. EN ISO 17777:2016 EBS EN ISO 17777:2016EN ISO 17777:2016 (E) 3 European foreword This document (EN ISO 17777:2016) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Weld
12、ing and allied processes” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2016, and conflicting national standards shall be withdrawn at the lates
13、t by December 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national st
14、andards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
15、 Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 17777:2016 has been approved by CEN as EN ISO 17777:2016 without any modification. BS EN ISO 17777:2016ISO 17777:2016(
16、E)Foreword iv1 Scope . 12 Normative references 13 Classification 14 Symbols 44.1 Symbol for the product/process 44.2 Symbol for the chemical composition of the all-weld metal . 45 Chemical analysis . 46 Rounding procedure . 47 Retests . 48 Technical delivery conditions . 49 Designation examples . 5A
17、nnex A (informative) Corresponding national classifications . 6Annex B (informative) Physical properties and examples for the use of copper alloy covered electrodes 7Bibliography 8 ISO 2016 All rights reserved iiiContents PageBS EN ISO 17777:2016ISO 17777:2016(E)ForewordISO (the International Organi
18、zation for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been establishe
19、d has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.T
20、he procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the
21、editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent
22、rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an e
23、xplanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this d
24、ocument is ISO/TC 44, Welding and allied processes, Subcommittee SC 3, Welding consumables.Requests for official interpretations of any aspect of this International Standard should be directed to the Secretariat of ISO/TC 44/SC 3 via your national standards body. A complete listing of these bodies c
25、an be found at www.iso.org.iv ISO 2016 All rights reservedBS EN ISO 17777:2016INTERNATIONAL STANDARD ISO 17777:2016(E)Welding consumables Covered electrodes for manual metal arc welding of copper and copper alloys Classification1 ScopeThis International Standard prescribes requirements for the class
26、ification of covered electrodes for manual metal arc welding of copper and copper alloys. It includes those chemical compositions in which the copper content exceeds that of any other element.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this docum
27、ent and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 544, Welding consumables Technical delivery conditions for filler materials and fluxes Typ
28、e of product, dimensions, tolerances and markingsISO 6847, Welding consumables Deposition of a weld metal pad for chemical analysisISO 14344, Welding consumables Procurement of filler materials and fluxesISO 80000-1:2009, Quantities and units Part 1: General. Corrected by ISO 80000-1:2009/Cor 1:2011
29、3 ClassificationA covered electrode shall be classified according to the chemical composition of the all-weld metal as given in Table 1. The symbol for the classification is divided into two parts:a) the first part gives a symbol indicating the product/process to be used;b) the second part gives a s
30、ymbol indicating the chemical composition of the all-weld metal. ISO 2016 All rights reserved 1BS EN ISO 17777:2016ISO 17777:2016(E)Table1 Symbols and all-weld metal chemical composition of covered electrodesAlloysymbolsChemical composition, % (by mass)aNumericalChemicalCuAlFeMnNi incl. CoPPbSiSnZnA
31、sTiSOtherstotalCOPPERLOWALLOYEDCu1892CuBal.0,100,200,100,010,100,50Cu1893CuMn2951,01,0 to 3,00,30,100,010,81,00,050,5Cu1893ACuMn2(A)953,00,300,020,50,50COPPERTINCu5180CuSn5PBal.0,010,250,05 to 0,350,024,0 to 6,00,50Cu5180ACuSn6PBal.0,300,025,0 to 7,00,50Cu5180BCuSn7Bal.0,10,21,00,100,020,55,0 to 8,0
32、0,10,5Cu5410CuSn13Bal.0,10,21,00,100,020,511,0to13,00,10,2Cu5210CuSn8PBal.0,010,250,05 to 0,350,027,0 to 9,00,50Cu5210ACuSn8P(A)Bal.0,300,027,0 to 9,00,50COPPERALUMINIUMCu6100CuAl8Fe3Bal.6,5 to 9,50,5 to 5,00,021,50,50Cu6100ACuAl9Bal.6,5 to8,51,02,00,80,020,70,5Cu6325CuAl9Ni2FeBal.6,5 to 8,51,5 to 2
33、,51,5 to 3,01,8 to 3,00,020,70,5Cu6327CuAl9MnFeBal.7,0 to 10,01,52,00,50,021,00,50Cu 6328CuAl9Ni5Fe4Mn2Bal.8,0 to 9,53,0 to 6,00,5 to 3,54,0 to 6,00,021,50,50Cu6240CuAl10Fe4Bal.9,5 to 11,52,5 to 5,00,021,50,50aSingle values for all elements except for Cu shown are maxima.bConsumables for which the c
34、hemical composition is not listed in this table shall be symbolized similarly and prefixed by the letter Z. The chemical composition ranges are not specified and, therefore, it is possible that two electrodes with the same Z classification are not interchangeable.2 ISO 2016 All rights reservedBS EN
35、ISO 17777:2016ISO 17777:2016(E)AlloysymbolsChemical composition, % (by mass)aNumericalChemicalCuAlFeMnNi incl. CoPPbSiSnZnAsTiSOtherstotalCu6240ACuAl9Fe5Bal.7,0 to 10,02,0 to 6,02,02,00,021,00,50COPPERMANGANESECu6338CuMn13Al7Fe3Ni2Bal.6,0 to 8,52,0 to 4,011,0 to14,01,5 to 3,00,021,50,50COPPERNICKELC
36、u7061CuNi10MnBal.2,52,59,0 to 11,00,0200,020,50,50,0150,50Cu7158CuNi30Mn2FeTiBal.0,40 to 0,751,00 to 2,5029,0 to 33,00,0200,020,500,500,0150,50Cu7158ACuNi30Mn1Fe2TiBal.2,52,529,0 to 33,00,0200,020,50,50,0150,50COPPERSILICONCu6511CuSi2Mn933,00,300,021,0 to2,00,50Cu6560CuSi3Mn923,00,300,022,5 to4,00,5
37、0Cu6561CuSi3Bal.0,010,501,50,022,4 to4,01,50,50ZbAny other agreed compositionaSingle values for all elements except for Cu shown are maxima.bConsumables for which the chemical composition is not listed in this table shall be symbolized similarly and prefixed by the letter Z. The chemical composition
38、 ranges are not specified and, therefore, it is possible that two electrodes with the same Z classification are not interchangeable.Table1(continued) ISO 2016 All rights reserved 3BS EN ISO 17777:2016ISO 17777:2016(E)4 Symbols4.1 Symbol for the product/processThe symbol for covered electrodes shall
39、be the letter E.4.2 Symbol for the chemical composition of the all-weld metalThe numerical symbol for the chemical composition of the all-weld metal shall comprise “Cu” plus four digits, as shown in Table 1.In addition, the chemical symbol may be used.5 Chemical analysisChemical analysis shall be pe
40、rformed on any suitable all-weld metal test specimen. In case of dispute, the test specimen specified in ISO 6847 shall be used. Any analytical technique may be used, but in case of dispute, reference shall be made to established published methods.6 Rounding procedureFor purposes of determining comp
41、liance with the requirements of this International Standard, the actual test values obtained shall be subject to ISO 80000-1:2009, B.3, Rule A. If the measured values are obtained by equipment calibrated in units other than those of this International Standard, the measured values shall be converted
42、 to the units of this International Standard before rounding. If an arithmetic average value is to be compared with the requirements of this International Standard, rounding shall be done only after calculating the arithmetic average. The rounded results shall fulfil the requirements of the appropri
43、ate table for the classification under test.7 RetestsIf any test fails to meet a requirement, that test shall be repeated twice. The results of both retests shall meet the requirement. Specimens for the retest may be taken from the original test sample or from a new test sample. For chemical analysi
44、s, retests need only be for those specific elements that failed to meet their test requirement. If the results of one or both retests fail to meet the requirement, the material under test shall be considered as not meeting the requirements of this International Standard for that classification.In th
45、e event that, during preparation or after completion of any test, it is clearly determined that the prescribed or proper procedures were not followed in preparing the sample or test specimen(s), or in conducting the tests, the test shall be considered invalid, without regard to whether the test was
46、actually completed, or whether the test results met, or failed to meet, the requirement. That test shall be repeated, following proper prescribed procedures. In this case, the requirement for doubling the number of test specimens does not apply.8 Technical delivery conditionsTechnical delivery condi
47、tions shall meet the requirements of ISO 544 and ISO 14344.4 ISO 2016 All rights reservedBS EN ISO 17777:2016ISO 17777:2016(E)9 Designation examplesThe designation of covered electrodes shall follow the principle given in the examples below.EXAMPLE 1 A covered electrode (E) for manual metal arc weld
48、ing depositing a copper-base alloy weld metal within the chemical composition limits for the alloy Cu 6100 (CuAl8Fe3) according to Table 1 is designated:ISO 17777 - E Cu 6100orISO 17777 - E Cu 6100 (CuAl8Fe3)whereISO 17777 indicates the number of this International Standard;E indicates the symbol fo
49、r covered electrode/manual metal-arc welding (see 4.1);Cu 6100 indicates the chemical composition of all-weld metal (see Table 1);CuAl8Fe3 indicates the optional chemical symbol of covered electrode (see Table 1).EXAMPLE 2 A covered electrode (E) for manual metal arc welding depositing a copper-tin-base alloy weld metal with a chemical composition 9Sn base copper, not listed in Tabl