1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 25239-5:2011Friction stir welding AluminiumPart 5: Quality and inspection requirements(ISO 25239-5:2011)Copyright European Committee for Standardization Provided by IHS
2、 under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 25239-5:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO25239-5:2011.The UK participation in its preparation was entrusted to TechnicalCom
3、mittee WEE/41, Friction welding.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution
4、 2012ISBN 978 0 580 60296 2ICS 25.160.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 January 2012.Amendments issued since publicationDate Text affectedCopyri
5、ght European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 25239-5 December 2011 ICS 25.160.10 English Version Friction stir welding - Alu
6、minium - Part 5: Quality and inspection requirements (ISO 25239-5:2011) Soudage par friction-malaxage - Aluminium - Partie 5: Exigences de qualit et de contrle (ISO 25239-5:2011) Rhrreibschweien - Aluminium - Teil 5: Qualitts- und Prfungsanforderungen (ISO 25239-5:2011) This European Standard was ap
7、proved by CEN on 4 June 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
8、standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language a
9、nd notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, L
10、ithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 20
11、11 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 25239-5:2011: ECopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from
12、 IHS-,-,-BS EN ISO 25239-5:2011EN ISO 25239-5:2011 (E) 3 Foreword This document (EN ISO 25239-5:2011) has been prepared by the International Institute of Welding in collaboration with Technical Committee CEN/TC 121 “Welding” the secretariat of which is held by DIN. This European Standard shall be gi
13、ven the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2012, and conflicting national standards shall be withdrawn at the latest by June 2012. Attention is drawn to the possibility that some of the elements of this document may be t
14、he subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belg
15、ium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorseme
16、nt notice The text of ISO 25239-5:2011 has been approved by CEN as a EN ISO 25239-5:2011 without any modification. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 25239
17、-5:2011ISO 25239-5:2011(E) ISO 2011 All rights reserved iiiContents Page Foreword iv Introduction . v 1 Scope 1 2 Normative references 1 3 Terms and definitions . 2 4 Quality requirements . 2 4.1 General . 2 4.2 Welding personnel 2 4.3 Inspection and testing personnel 2 4.4 Equipment 2 4.5 Welding p
18、rocedure specification . 3 4.6 Friction stir welding tool . 4 4.7 Preweld joint preparation and fit-up 4 4.8 Preheating and interpass temperature control 4 4.9 Tack welds . 4 4.10 Welding . 4 4.11 Postweld heat treatment . 4 4.12 Inspection and testing 4 4.13 Identification and traceability . 6 Anne
19、x A (normative) Imperfections, testing and examination, acceptance levels, and ISO 6520-1 reference number 7 Bibliography 9 Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN
20、ISO 25239-5:2011ISO 25239-5:2011(E) iv ISO 2011 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical
21、 committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with
22、 the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft Intern
23、ational Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may
24、be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 25239-5 was prepared by the International Institute of Welding, which has been approved as an international standardizing body in the field of welding by the ISO Council. ISO 25239 c
25、onsists of the following parts, under the general title Friction stir welding Aluminium: Part 1: Vocabulary Part 2: Design of weld joints Part 3: Qualification of welding operators Part 4: Specification and qualification of welding procedures Part 5: Quality and inspection requirements Requests for
26、official interpretations of any aspect of this part of ISO 25239 should be directed to the ISO Central Secretariat, who will forward them to the IIW Secretariat for an official response. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduct
27、ion or networking permitted without license from IHS-,-,-BS EN ISO 25239-5:2011ISO 25239-5:2011(E) ISO 2011 All rights reserved vIntroduction Welding processes are widely used in the fabrication of engineered structures. During the second half of the twentieth century, fusion welding processes, wher
28、ein fusion is obtained by the melting of parent material and usually a filler metal, dominated the welding of large structures. Then, in 1991, Wayne Thomas at TWI invented friction stir welding (FSW), which is carried out entirely in the solid phase (no melting). The increasing use of FSW has create
29、d the need for this International Standard in order to ensure that welding is carried out in the most effective way and that appropriate control is exercised over all aspects of the operation. This International Standard focuses on the FSW of aluminium because, at the time of publication, the majori
30、ty of commercial applications for FSW involved aluminium. Examples include railway carriages, consumer products, food processing equipment, aerospace structures, and marine vessels. The parts of this International Standard are listed in the foreword. Part 1 defines terms specific to FSW. Part 2 spec
31、ifies design requirements for friction stir weld joints in aluminium. Part 3 specifies requirements for the qualification of an operator for the FSW of aluminium. Part 4 specifies requirements for the specification and qualification of welding procedures for the FSW of aluminium. A welding procedure
32、 specification (WPS) is needed to provide a basis for planning welding operations and for quality control during welding. Welding is considered a special process in the terminology of standards for quality systems. Standards for quality systems usually require that special processes be carried out i
33、n accordance with written procedure specifications. Metallurgical deviations constitute a special problem. Because non-destructive testing of the mechanical properties is impossible at the present level of technology, this has resulted in the establishment of a set of rules for qualification of the
34、welding procedure prior to the release of the WPS to actual production. ISO 25239-4 defines these rules. Part 5 specifies a method for determining the capability of a manufacturer to use the FSW process for the production of aluminium products of the specified quality. It defines specific quality re
35、quirements but does not assign those requirements to any specific product group. To be effective, welded structures should be free from serious problems in production and in service. To achieve that goal, it is necessary to provide controls from the design phase through material selection, fabricati
36、on, and inspection. For example, poor design can create serious and costly difficulties in the workshop, on site, or in service. Incorrect material selection can result in welding problems, such as cracking. Welding procedures have to be correctly formulated and qualified to avoid imperfections. To
37、ensure the fabrication of a quality product, management should understand the sources of potential trouble and introduce appropriate quality and inspection procedures. Supervision should be implemented to ensure that the specified quality is achieved. Copyright European Committee for Standardization
38、 Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 25239-5:2011Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license
39、 from IHS-,-,-BS EN ISO 25239-5:2011INTERNATIONAL STANDARD ISO 25239-5:2011(E) ISO 2011 All rights reserved 1Friction stir welding Aluminium Part 5: Quality and inspection requirements 1 Scope This part of ISO 25239 specifies a method for determining the capability of a manufacturer to use the frict
40、ion stir welding (FSW) process for the production of products of the specified quality. It specifies quality requirements, but does not assign those requirements to any specific product group. In this part of ISO 25239, the term “aluminium” refers to aluminium and its alloys. This part of ISO 25239
41、does not apply to friction stir spot welding. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any a
42、mendments) applies. ISO 3452-1, Non-destructive testing Penetrant testing Part 1: General principles ISO 4136, Destructive tests on welds in metallic materials Transverse tensile test ISO 5173, Destructive tests on welds in metallic materials Bend tests ISO 9015-1, Destructive tests on welds in meta
43、llic materials Hardness testing Part 1: Hardness test on arc welded joints ISO 9015-2, Destructive tests on welds in metallic materials Hardness testing Part 2: Microhardness testing of welded joints ISO 9017, Destructive tests on welds in metallic materials Fracture test ISO 9712, Non-destructive t
44、esting Qualification and certification of NDT personnel General principles ISO 17636 (all parts), Non-destructive testing of welds Radiographic testing1)ISO 17637, Non-destructive testing of welds Visual testing of fusion-welded joints ISO 17640, Non-destructive testing of welds Ultrasonic testing T
45、echniques, testing levels, and assessment ISO 20807, Non-destructive testing Qualification of personnel for limited application of non-destructive testing ISO 25239-1, Friction stir welding Aluminium Part 1: Vocabulary 1) To be published. (Revision of ISO 17636:2003) Copyright European Committee for
46、 Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 25239-5:2011ISO 25239-5:2011(E) 2 ISO 2011 All rights reservedISO 25239-3, Friction stir welding Aluminium Part 3: Qualification of welding operators IS
47、O 25239-4:2011, Friction stir welding Aluminium Part 4: Specification and qualification of welding procedures 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 25239-1 apply. 4 Quality requirements 4.1 General These requirements relate only to those as
48、pects of product quality that may be influenced by FSW. 4.2 Welding personnel 4.2.1 General Manufacturers shall have at their disposal sufficient competent personnel for the planning, performance and supervision of FSW production operations in accordance with specified requirements. 4.2.2 Welding operator Welding operators shall be qualified in accordance with ISO 25239-3. Qualification records shall be kept up to date. 4.3 Inspection and testing personnel 4.3.1 General Manufacturers shall have sufficient competent personnel for the pl
