1、BRITISH STANDARD BS IEC 61366-5:1998 Hydraulic turbines, storage pumps and pump-turbines Tendering Documents Part 5: Guidelines for technical specifications for tubular turbines ICS 27.140BSIEC61366-5:1998 This British Standard, having been prepared under the directionof the Engineering SectorBoard,
2、 was published underthe authority of the Standards Board and comes intoeffect on 15 September1998 BSI 05-1999 ISBN 0 580 30319 5 National foreword This British Standard reproduces verbatim IEC61366-5:1998 and implements it as the UK national standard. The UK participation in its preparation was entr
3、usted to Technical Committee MCE/15, Hydraulic turbines, which has the responsibility to: aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor relate
4、d international and European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on request to its secretary. From1 January1997, all IEC publications have the number60000 added to the old number. For instance, IEC27-1 has been renumbered
5、as IEC60027-1. For a period of time during the change over from one numbering system to the other, publications may contain identifiers from both systems. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BS
6、I Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are respon
7、sible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, theIEC title page, pages ii to iv, pages1 to16 and a back cover. This stan
8、dard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover. Amendments issued since publication Amd. No. Date CommentsBSIEC61366-5:1998 BSI 05-1999 i Contents Page National foreword Inside front cover T
9、ext of IEC61366-5 1ii blankBSIEC61366-5:1998 ii BSI 05-1999 Contents Page 0 Introduction to technical specifications 1 1 Scope 2 2 Reference documents 2 3 Technical requirements 2 3.1 Scope of work 2 3.2 Limits of the contract 3 3.3 Supply by Employer 3 3.4 Design conditions 3 3.5 Technical performa
10、nce and other guarantees 5 3.6 Mechanical design criteria 7 3.7 Design documentation 8 3.8 Materials and construction 8 3.9 Shop inspection and testing 9 4 Technical specifications for fixed/embedded components 10 4.1 Bulb structure and hatch cover 10 4.2 Stay ring (if employed in design) 10 4.3 Dis
11、charge ring 11 4.4 Draft tube and draft tube liner 11 4.5 Upstream and downstream pressure taps and pipes 11 5 Technical specifications for stationary/removable components 11 5.1 Inner and outer rings 11 5.2 Guide vanes 11 6 Technical specifications for guide vane regulating apparatus 11 6.1 Servomo
12、tors 11 6.2 Connecting rods 11 6.3 Regulating ring 11 6.4 Guide vane linkage 12 6.5 Guide vane overload protection 12 6.6 Locking devices 12 6.7 Counter weight 12 7 Technical specifications for rotating parts, bearings, seals and gear box (if used) 12 7.1 Runner 12 7.2 Runner blade regulating appara
13、tus 12 7.3 Main shaft 12 7.4 Turbine guide bearing 13 7.5 Main shaft seal 13 7.6 Standstill (maintenance) seal 13 7.7 Gearbox (if used) 13 8 Technical specifications for thrust and counter-thurst bearing 13 8.1 Design data 13 8.2 Bearing support 13 8.3 Bearing assembly 13 9 Technical specifications
14、for miscellaneous components 13 9.1 Walkways, access platforms and stairs 13 9.2 Lifting fixtures 14 9.3 Special tools 14 9.4 Standard tools 14 9.5 Nameplate 14 10 Technical specifications for auxiliary systems 14BSIEC61366-5:1998 BSI 05-1999 iii Page 10.1 Bearing lubrication system 14 10.2 Turbine
15、drainage 14 10.3 Lubrication guide vane regulating system 14 11 Technical specifications for instrumentation 14 11.1 Controls 14 11.2 Indication 14 11.3 Protection 14 12 Spare parts 14 13 Model acceptance tests 14 14 Site installation and commissioning tests 15 14.1 General 15 14.2 Installation proc
16、edures 15 14.3 Tests during installation 15 14.4 Commissioning tests 15 15 Field acceptance tests 16 15.1 Scope and reports 16 15.2 Inspection of cavitating pitting 16 Table 1 Summary of guide for the preparation of Tendering documentsforhydraulic turbines, storage pumps and pump-turbines ivBS IEC 6
17、1366-5:1998 iv BSI 05-1999 Table 1 Summary of guide for the preparation of Tendering documents for hydraulic turbines, storage pumps and pump-turbines CONTENTS OF GUIDE IEC 61366-1 TO IEC 61366-7 SAMPLE TABLE OF CONTENTS OF TENDERING DOCUMENTS (TD) (Example for the Francis turbines; see 61366-1, Ann
18、ex A) Part Clause Title Chapter Title 1 1 1 1 1 1 1 1 1 2 3 4 5 6 General and annexes Object and scope of this guide Reference documents and definitions Arrangement of Tendering documents Guidelines for tendering requirements Guidelines for project information Guidelines for general conditions, spec
19、ial conditions and general requirements 1 2 3 4 5 6 6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 6.1.7 6.1.8 6.1.9 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 Tendering requirements Project information General conditions Special conditions General requirements Technical specifications Technical r
20、equirements Scope of work Limits of the contract Supply by Employer Design conditions Performance and other guarantees Mechanical design criteria Design documentation Materials and construction Shop inspection and testing Technical specifications for fixed/embedded components Technical specification
21、s for stationary/removable components Technical specifications for guide vane regulating apparatus Technical specifications for rotating parts, bearings and seals Technical specifications for thrust bearings Technical specifications for miscellaneous components Technical specifications for auxiliary
22、 systems Technical specifications for instrumentation Spare parts Model tests Installation and commissioning Field acceptance tests 1 A B C D E F G H Annexes Sample table of contents of Tendering documents for Francis turbines Comments on factors for evaluation of tenders Check list for tender form
23、Examples of technical data sheets Technical performance guarantees Example of cavitation pitting guarantees Check list for model test specifications Sand erosion considerations 2 to 7 Technical specifications 2 3 4 5 6 7 Francis turbines Pelton turbines Kaplan and propeller turbines Tubular turbines
24、 Pump-turbines Storage pumpsBSIEC61366-5:1998 BSI 05-1999 1 0 Introduction to technical specifications The main purpose of the technical specifications is to describe the specific technical requirements for the hydraulic machine for which the Tendering documents (TD) are being issued. To achieve cla
25、rity and to avoid confusion in contract administration, the Employer should not specify anything in the technical specifications which is of importance only to the preparation of the tender. Such information and instructions should be given only in the instructions to Tenderers (ITT). Accordingly, t
26、he ITT may refer to other chapters and sections of the Tendering documents but not vice versa. As a general rule the word “Tenderer” should be confined in use only to TD Chapter1 “Tendering requirements”; elsewhere the term “Contractor” should be used. Special attention should be given to items of a
27、 project specific nature such as materials, protective coating systems, mechanical piping systems, electrical systems and instrumentation. It is common for the Employer to use technical standards for such items which would apply to all contracts for a particular project or projects. In this event, d
28、etailed technical standards should be specified in TD Chapter5 “General requirements”. Technical specifications for the various types of hydraulic machines included in this guide are provided in the following parts: Francis turbines (Part 2); Pelton turbines (Part 3); Propeller and Kaplan turbines (
29、Part 4); Tubular turbines (Part 5); Pump-turbines (Part 6); Storage pumps (Part 7). The guidelines for preparation of tubular turbine specifications include technical specifications for the following: Design conditions: Project arrangement, hydraulic conditions, mode of operation, generator characte
30、ristics, transient behaviour data, stability of the system, noise, vibration, pressure fluctuations and safety requirements. Technical performance and other guarantees: power; discharge; efficiency; maximum momentary pressure; minimum momentary pressure; maximum momentary overspeed; maximum steady-s
31、tate runaway speed; cavitation pitting; hydraulic thrust; maximum weights and dimensions for transportation, erection and maintenance. Mechanical design criteria: design standards, stresses and deflections and special design considerations. Design documentation: Contractors input needed for the Empl
32、oyers design, the Contractors drawings and data, Contractors review of the Employers design and technical reports by Contractor. Materials and construction: material selection and standards, quality assurance procedures, shop methods and personnel, corrosion protection and painting. Shop inspection
33、and testing: general requirements and reports, material tests and certificates, dimensional checks, shop assembly and tests. Fixed/embedded components: generator hatch cover or pit, stay ring, discharge ring (if any), draft tube, draft tube liner foundations anchorage, upstream and downstream pressu
34、re taps and pipes. Stationary/removable components: bulb nose, generator access shaft inner and outer guide rings and guide vanes. Regulating apparatus: servomotor, counterweight, connecting rods, regulating ring, guide vane linkage, system, guide vane overload protection and locking devices. Rotati
35、ng parts, bearings and seals: runner, main shaft, guide bearing, main shaft seal, oil head and runner blade regulation system with servomotor assembly with oil supply, linkage system, crosshead and oilhead. Thrust and counter-thrust bearing: bearing support, thrust collar and counter-thrust bearing
36、pads and rings, oil sump and instrumentation. Gear box: gear box and related components. Miscellaneous components: walkways, platforms, lifting fixtures, special tools, standard tools and nameplate. Auxiliary systems: water supply to main shaft seal, turbine drainage, lubrication-guide vane regulati
37、ng system, and oil supply to bearings. Instrumentation: controls, indication and protection. Spare parts: basic spare parts. Model acceptance tests: test requirements. Site installation and commissioning test: installation procedures and commissioning.BSIEC61366-5:1998 2 BSI 05-1999 Field acceptance
38、 tests: scope of field test scope and reports and inspection of cavitation pitting. An example of the proposed table of contents for Tendering documents for a Francis turbine is given in Annex A of IEC61366-1. The example does not include technical specifications for the control system, relief valve
39、s, or high and low pressure slide valves or gates which, at the Employers option, may be included in the Tendering documents for the turbine or may be specified in separate documents. Chapter6 (technical specifications) of the Tendering documents should be arranged as follows: 1 Scope This technical
40、 report, referred to herein as the Guide, is intended to assist in the preparation of Tendering documents and tendering proposals and in the evaluation of tenders for hydraulic machines. This part of IEC61366 provides guidelines for tubular turbines. 2 Reference documents IEC60041:1992, Field accept
41、ance tests to determine the hydraulic performance of hydraulic turbines, storage pumps and pump-turbines. IEC60193:1965, International code for model acceptance tests of hydraulic turbines. IEC60308:1970, International code for testing of speed governing systems for hydraulic turbines. IEC60545:1976
42、, Guide for commissioning, operation and maintenance of hydraulic turbines. IEC60609:1978, Cavitation pitting evaluation in hydraulic turbines, storage pumps and pump-turbines. IEC60994:1991, Guide for field measurement of vibrations and pulsations in hydraulic machines (turbines, storage pumps and
43、pump turbines). IEC61362, Guide to specification of hydro-turbine control systems 1) . ISO3740:1980, Acoustics Determination of sound power levels of noise sources Guidelines for the use of basic standards and for the preparation of noise test codes. 3 Technical requirements 3.1 Scope of work This s
44、ubclause should describe the scope of work and the responsibilities which are to be conferred upon the Contractor. The general statement of scope of work presented in TD 2)subsection2.1 (5.1 of IEC61366-1) shall be consistent with what is presented here. In a similar manner, pay items in the tender
45、form, TD section1.2 (4.2 of IEC61366-1) should be defined directly from TD subsection 6.1.1. The scope of work should begin with a general statement which outlines the various elements of the work including (where applicable) the design, model testing, supply of materials and labour, fabrication, ma
46、chining, quality assurance, quality control, shop assembly, shop testing, spare parts, transportation to site, site installation, commissioning, acceptance testing, warranty and other services specified or required for the items of work. 6.1 Technical requirements; 6.2 Technical specifications for f
47、ixed/embedded components; 6.3 Technical specifications for stationary/removable components; 6.4 Technical specifications for guide vane regulating apparatus; 6.5 Technical specifications for rotating parts, guide bearings and seals; 6.6 Technical specifications for thrust bearing; 6.7 Technical spec
48、ifications for gear box; 6.8 Technical specifications for miscellaneous components; 6.9 Technical specifications for auxiliary systems; 6.10 Technical specifications for instrumentation; 6.11 Spare parts; 6.12 Model acceptance tests 6.13 Site installation and commissioning 6.14 Field acceptance test
49、s 1) To be published. 2) All references to Tendering documents (TD) apply to Annex A of IEC61366-1.BSIEC61366-5:1998 BSI 05-1999 3 The general statement should be followed by a specific and detailed list of the major items which the Employer wishes to have as separate payment items in the tender form, for example: 3.2 Limits of the contract This subclause, making reference to the Employers drawings and data, should describe the limits of the contract considering the following:
