1、BSI Standards PublicationBS ISO 15830-2:2013Road vehicles Design andperformance specifications forthe WorldSID 50th percentilemale side-impact dummyPart 2: Mechanical subsystemsBS ISO 15830-2:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 15830-2:2013.It
2、supersedes BS ISO 15830-2:2005 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee AUE/7, Automobile occupant restraint systems.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purpor
3、t to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 76324 3ICS 43.020Compliance with a British Standard cannot confer immunity fromlegal obligations.This
4、 British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 July 2013.Amendments issued since publicationDate Text affectedBS ISO 15830-2:2013 ISO 2013Road vehicles Design and performance specifications for the WorldSID 50th percentile male side-impact dum
5、my Part 2: Mechanical subsystemsVhicules routiers Conception et spcifications de performance pour le mannequin mondial (WorldSID), 50e percentile homme, de choc latral Partie 2: Sous-systmes mcaniquesINTERNATIONAL STANDARDISO15830-2Second edition2013-05-15Reference numberISO 15830-2:2013(E)BS ISO 15
6、830-2:2013ISO 15830-2:2013(E)ii ISO 2013 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2013All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or post
7、ing on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrighti
8、so.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 15830-2:2013ISO 15830-2:2013(E) ISO 2013 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Mechanical requirements for WorldSID 24.1 Head . 24.2 Neck 34.3 Thorax/abdomen/sho
9、ulder 44.4 Full arms . 54.5 Half arms 64.6 Lumbar spine and pelvis 64.7 Upper legs . 74.8 Lower leg, ankle, and foot 74.9 Clothing . 74.10 Whole dummy 85 Validation test procedures . 85.1 Head . 85.2 Neck . 115.3 Thorax/abdomen/shoulder/pelvis full body tests.135.4 Data zero values 23Annex A (normat
10、ive) Support equipment .24Annex B (normative) Drawings and specifications, PDF, and STP files .26Annex C (informative) Drawing list .27ISO 15830-2:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The w
11、ork of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-govern
12、mental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in t
13、he ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibilit
14、y that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of pate
15、nt declarations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement.The committee responsible for this document is ISO/TC 22, Road vehicles, Subcommittee SC 12, Passive safety crash protection syst
16、ems.This second edition cancels and replaces the first edition (ISO 15830-2:2005) which has been technically revised. Technical amendments have been incorporated throughout all four parts, resulting from extensive experience with the standard and design changes.ISO 15830 consists of the following pa
17、rts, under the general title Road vehicles Des ign and performance specifications for the WorldSID 50th percentile male side impact dummy: Part 1: Terminology and rationale Part 2: Mechanical subsystems Part 3: Electronic subsystems Part 4: Users manualiv ISO 2013 All rights reservedBS ISO 15830-2:2
18、013BS ISO 15830-2:2013ISO 15830-2:2013(E)IntroductionThis second edition of ISO 15830 has been prepared on the basis of the existing design, specifications, and performance of the WorldSID 50th percentile adult male side-impact dummy. The purpose of the ISO 15830 series is to document the design and
19、 specifications of this side-impact dummy in a form suitable and intended for worldwide regulatory use.In 1997, ISO/TC22/SC12 initiated the WorldSID 50th percentile adult male dummy development, with the aims of defining a global-consensus side-impact dummy, having a wider range of humanlike anthrop
20、ometry, biofidelity, and injury monitoring capabilities, suitable for regulatory use. Participating in the development were research institutes, dummy and instrumentation manufacturers, governments, and vehicle manufacturers from around the world.With regard to potential regulatory, consumer informa
21、tion, or research and development use of ISO 15830, users will need to identify which of the permissive (i.e. optional) sensors and other elements defined in ISO 15830-3 are to be used in a given application.WorldSID drawings in electronic format are being made available. Details are given in ISO 15
22、830-2:2013, Annex B.In order to apply ISO 15830 properly, it is important that all four parts be used together. ISO 2013 All rights reserved vBS ISO 15830-2:2013BS ISO 15830-2:2013Road vehicles Design and performance specifications for the WorldSID 50th percentile male side-impact dummy Part 2: Mech
23、anical subsystems1 ScopeThis part of ISO 15830 specifies requirements for mechanical components, drawings and specifications, validation tests, and support equipment for the WorldSID 50th percentile side-impact dummy, a standardized anthropomorphic dummy for side-impact testing of road vehicles. It
24、is applicable to impact tests involving passenger vehicles of category M1and goods vehicles of category N1, impacts to the side of the vehicle structure, and impact tests involving use of an anthropomorphic dummy as a human surrogate for the purpose of evaluating compliance with vehicle safety stand
25、ards.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any a
26、mendments) applies.ISO 6487, Road vehicles Measurement techniques in impact tests InstrumentationISO 15830-1, Design and performance specifications for the WorldSID 50th percentile adult male side impact dummy Part 1: Terminology and rationaleISO 15830-3:2013, Design and performance specifications f
27、or the WorldSID 50th percentile adult male side-impact dummy Part 3: Electronic subsystemsISO 15830-4, Design and performance specifications for the WorldSID 50th percentile adult male side-impact dummy Part 4: Users manualSAE J211-1:2007, Instrumentation for impact test Part 1: Electronic instrumen
28、tationSAE J2570:2001, Performance specifications for anthropomorphic test device transducers49 CFR Part 572, subpart E, Anthropomorphic test dummies, United States of America Code of Federal Regulations issued by the National Highway Traffic Safety Administration (NHTSA). Washington, DC, US3 Terms a
29、nd definitionsFor the purposes of this document, the terms and definitions given in ISO 15830-1 apply.INTERNATIONAL STANDARD ISO 15830-2:2013(E) ISO 2013 All rights reserved 1BS ISO 15830-2:2013ISO 15830-2:2013(E)4 Mechanical requirements for WorldSID4.1 Head4.1.1 General descriptionThe head assembl
30、y shall consist of the components and assemblies listed in head assembly drawing W50-10000.pdf (see Annex B).4.1.2 Drawings and specifications The head assembly and components shall conform to head assembly drawing W50-10000.pdf (see Annex B) and the subassembly and component drawings listed therein
31、. The total assembly shall have a mass of 4,22 kg 0,05 kg. The centre of gravity shall be located as indicated in Figure 1. The materials used in the construction of the head assembly shall not contain lead or lead alloys. The flesh material and/or external surface characteristics shall enable posit
32、ive attachment of adhesive targets. If present, cables exiting the head assembly shall exit at the rear and include a secure strain relief mechanism.cgx= 15,5 mm 2,5 cgz= 50,5 mm 2,5 cgocFigure 1 Head centre of gravity location4.1.3 ValidationWhen assembled according to ISO 15830-4, and tested using
33、 the procedure specified in 5.1, the head assembly shall meet the specifications given in Table 1.2 ISO 2013 All rights reservedBS ISO 15830-2:2013ISO 15830-2:2013(E)Table 1 WorldSID head validation specificationsFrontal dropVariable Absolute valuePeak resultant acceleration (G) 225 to 275Peak later
34、al acceleration (ay) (G) 15Maximum percentage, subsequent-to-main peak (%) 10Lateral dropVariable Absolute valuePeak resultant acceleration at CG (G) 99 to 121Peak longitudinal acceleration (ax) (G) 15Maximum percentage, subsequent-to-main peak (%) 104.2 Neck4.2.1 General descriptionThe neck assembl
35、y shall consist of the components and assemblies listed in neck assembly drawing W50-20000.pdf (see Annex B).4.2.2 Drawings and specifications The neck assembly and components shall conform to neck assembly drawing W50-20000.pdf (see Annex B) and the subassembly and component drawings listed therein
36、. The total assembly shall have a mass of 2,84 kg 0,15 kg. The materials used in the construction of the neck assembly shall not contain lead or lead alloys. The flesh material and/or external surface characteristics shall enable positive attachment of adhesive targets. If present, cables exiting th
37、e neck assembly shall include a secure strain relief mechanism.4.2.3 ValidationWhen assembled according to ISO 15830-4, and tested using the procedure specified in 5.2, the neck assembly shall meet the specifications given in Table 2.Table 2 WorldSID neck validation specificationsVariable Absolute v
38、alueMaximum angular displacement of the head form relative to the pendulum, (degrees) 50 to 61Decay time of to 0 degrees (ms) 58 to 72Peak moment at occipital condyle (Nm) 55 to 68Peak moment decay time to 0 Nm (ms)a71 to 87Peak forward potentiometer angular displacement (degrees) 32 to 39Time of pe
39、ak forward potentiometer angular displacement (ms)a56 to 68Peak rearward potentiometer angular displacement, F(degrees) 30 to 37 ISO 2013 All rights reserved 3BS ISO 15830-2:2013ISO 15830-2:2013(E)Variable Absolute valueTime of peak rearward potentiometer angular displacement, R(ms)a56 to 68aT=0 s a
40、t initial pendulum contact with honeycomb or alternative products which can be shown to lead to the same results.4.3 Thorax/abdomen/shoulder4.3.1 General descriptionThe thorax/abdomen/shoulder assembly shall consist of the components and assemblies listed in thorax/abdomen/shoulder assembly drawing
41、W50-30000.pdf (see Annex B).4.3.2 Drawings and specifications The thorax/abdomen/shoulder assembly and components shall conform to thorax/abdomen/shoulder assembly drawing W50-30000.pdf (see Annex B) and the subassembly and component drawings listed therein. The total assembly shall have a mass of 2
42、0,55 kg 1,0 kg. The materials used in the construction of the thorax/abdomen/shoulder assembly shall not contain lead or lead alloys. The flesh material and/or external surface characteristics shall enable positive attachment of adhesive targets. If present, cables exiting the thorax/abdomen/shoulde
43、r assembly shall include a secure strain relief mechanism.4.3.3 Validation4.3.3.1 ShoulderWhen assembled according to ISO 15830-4, and tested using the procedure specified in 5.3.1 and 5.3.2, the shoulder assembly shall meet the specifications given in Table 3.Table 3 WorldSID shoulder validation sp
44、ecificationsVariable Absolute valuePeak pendulum force (kN) 2,6 to 3,3Peak shoulder rib deflection (mm) 35 to 444.3.3.2 Thorax with half armWhen assembled according to ISO 15830-4, and tested using the procedure specified in 5.3.1 and 5.3.3, the thorax with half-arm assembly shall meet the specifica
45、tions given in Table 4.Table 2 (continued)4 ISO 2013 All rights reservedBS ISO 15830-2:2013ISO 15830-2:2013(E)Table 4 WorldSID thorax with half-arm validation specificationsVariable Absolute valuePeak pendulum force (kN) 4,9 to 5,8Peak T4 acceleration along y axis (G) 28 to 37Peak T12 acceleration a
46、long y axis (G) 22 to 28Peak thorax rib 1 deflection (mm) 35 to 47Peak thorax rib 2 deflection (mm) 46 to 56Peak thorax rib 3 deflection (mm) 39 to 464.3.3.3 Thorax without armWhen assembled according to ISO 15830-4, and tested using the procedure specified in 5.3.1 and 5.3.4, the thorax without arm
47、 assembly shall meet the specifications given in Table 5.Table 5 WorldSID thorax without arm validation specificationsVariable Absolute valuePeak pendulum force (kN) 3,2 to 3,8Peak T4 acceleration along y axis (G) 14 to 20Peak T12 acceleration along y axis (G) 14 to 22Peak thorax rib 1 deflection (m
48、m) 33 to 43Peak thorax rib 2 deflection (mm) 35 to 43Peak thorax rib 3 deflection (mm) 32 to 404.3.3.4 AbdomenWhen assembled according to ISO 15830-4, and tested using the procedure specified in 5.3.1 and 5.3.5, the abdomen without arm assembly shall meet the specifications given in Table 6.Table 6
49、WorldSID abdomen validation specificationsVariable Absolute valuePeak pendulum force (kN) 2,7 to 3,1Peak T12 acceleration along y axis (G) 15 to 20Peak abdomen rib 1 deflection (mm) 33 to 40Peak abdomen rib 2 deflection (mm) 30 to 364.4 Full arms4.4.1 General descriptionThe full arm assembly may be installed on either side of the dummy. If installed, it shall consist of the components and assemblies listed in full arm assembly drawings W50-61000.pdf (left) and W50-61001.pdf (
