1、BSI Standards PublicationBS ISO 1823:2015Rubber hose and hoseassemblies for oil suctionand discharge service SpecificationBS ISO 1823:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 1823:2015.The UK participation in its preparation was entrusted to Technic
2、alCommittee PRI/66, Rubber and plastics tubing, hoses and hoseassemblies.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctappli
3、cation. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 71578 5ICS 75.200; 83.140.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy
4、 Committee on 28 February 2015.Amendments issued since publicationDate Text affectedBS ISO 1823:2015 ISO 2015Rubber hose and hose assemblies for oil suction and discharge service SpecificationFlexibles en caoutchouc pour chargement et dchargement des produits ptroliers SpcificationINTERNATIONAL STAN
5、DARDISO1823Second edition2015-02-15Reference numberISO 1823:2015(E)BS ISO 1823:2015ISO 1823:2015(E)ii ISO 2015 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2015All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or b
6、y any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211
7、 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 1823:2015ISO 1823:2015(E)Contents PageForeword vIntroduction vi1 Scope . 12 Normative references 13 Terms and definitions . 24 Classificaiton . 24.1 General . 24.2 Types 24.3 Cla
8、sses 24.4 Grades . 34.5 Pressure and designations 35 Materials and construction . 45.1 Materials . 45.1.1 Lining . 45.1.2 Reinforcing plies. 45.1.3 Wire helices 45.1.4 Internal and armouring wire helices 45.1.5 Cover. 45.2 Construction 45.2.1 Type R: Electrically continuous . 45.2.2 Type A: Electric
9、ally continuous . 55.2.3 Type S: Electrically continuous or electrically discontinuous 55.2.4 Type L: Electrically continuous or electrically discontinuous 66 End connections 66.1 Nipples and flanges . 66.2 Method of attaching end connections to the hose 76.3 Electrically discontinuous assemblies 76
10、.4 Electrically continuous assemblies . 77 Dimensions and tolerances . 87.1 Dimensions . 87.2 Length . 88 Physical properties 98.1 Rubber compounds . 98.2 Finished hose assemblies 99 Type tests 1110 Frequency of testing .1111 Test report 1212 Marking .12Annex A (informative) Information to be suppli
11、ed by the purchaser .13Annex B (informative) Recommendations for packaging and transportation of oil suction and discharge hose assemblies 14Annex C (informative) Masses 15Annex D (normative) Wet adhesion test 16Annex E (normative) Hydrostatic test for suction and discharge hose assemblies 18Annex F
12、 (normative) Test frequency for type and routine test .20Annex G (informative) Test frequency for production test 21 ISO 2015 All rights reserved iiiBS ISO 1823:2015ISO 1823:2015(E)Bibliography .22iv ISO 2015 All rights reservedBS ISO 1823:2015ISO 1823:2015(E)ForewordISO (the International Organizat
13、ion for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established h
14、as the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The
15、procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the edi
16、torial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent ri
17、ghts identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an ex
18、planation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this do
19、cument is ISO/TC 45, Rubber and rubber products, Subcommittee SC 1, Rubber and plastics hoses and hose assemblies.This second edition of ISO 1823 cancels and replaces ISO 1823-1:1997 and ISO 1823-2:1997. Considering the actual market situations, two classes (the lowest and highest aromatics content)
20、 and one grade for maximum working pressure have been added in 4.3 and 4.4, respectively. ISO 2015 All rights reserved vBS ISO 1823:2015ISO 1823:2015(E)IntroductionThis International Standard specifies minimum requirements for the satisfactory performance of wire- or textile-reinforced rubber hose a
21、ssemblies of both smooth and rough bore types for oil suction and discharge services. The hoses are commonly used for transferring crude oil and liquid petroleum products, other than liquefied petroleum gas and natural gas, to and from tanker and bunkering vessels or for similar duties ashore.Specif
22、ic details of the construction of hoses are not rigidly defined in this International Standard since it is felt that this could restrict the introduction of improved methods of construction. The hose assemblies have been classified and designated in terms of service pressure, which includes an allow
23、ance for surge pressure and which equates to the factory test pressure. To keep this specification in line with other documents, this factory test pressure is also defined as the maximum working pressure (see Table 1). It is the responsibility of the user to determine the appropriate working pressur
24、e, which will depend on the severity of the users operating conditions and on the service life that is expected of the hose assembly.It is necessary for the purchaser to provide certain information about the hose assembly and its intended use at the time of enquiry and/or order; this information is
25、listed in Annex A (informative). Recommendations concerning packaging and transportation are given in Annex B (informative) and expected masses of hoses, in kilograms per metre of free length, are given in Annex C (informative).vi ISO 2015 All rights reservedBS ISO 1823:2015Rubber hose and hose asse
26、mblies for oil suction and discharge service Specification1 ScopeThis International Standard specifies the characteristics of four types of oil suction and discharge hose assemblies used for the conveyance of petroleum, including crude oils and other liquid petroleum products. Each type being divide
27、d into three classes depend on the aromatic contents. It is not suitable for liquefied petroleum gas and natural gas.Hose assemblies to this International Standard can be used in the temperature range 20 C to 80 C.The hoses specified are in the range of nominal size 50 to 500 and can be types of smo
28、oth bore, rough bore, armoured rough bore, and light weight.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the lat
29、est edition of the referenced document (including any amendments) applies.ISO 228, Pipe threads where pressure-tight joints are not made on the threadsISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testingISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracki
30、ng Part 1: Static and dynamic strain testingISO 1460, Metallic coatings Hot dip galvanized coatings on ferrous materials Gravimetric determination of the mass per unit areaISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methodsISO 1817, Rubber, vul
31、canized or thermoplastic Determination of the effect of liquidsISO 2063, Metallic and other inorganic coatings Thermal spraying Zinc, aluminium and their alloysISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistance using a rotating cylindrical drum deviceISO 7005-1, Pipe
32、flanges Part 1: Steel flanges for industrial and general service piping systemsISO 7233, Rubber and plastics hoses and hose assemblies Determination of resistance to vacuumISO 8031, Rubber and plastics hoses and hose assemblies Determination of electrical resistance and conductivityISO 8033, Rubber
33、and plastics hoses Determination of adhesion between componentsISO 8330, Rubber and plastics hoses and hose assemblies VocabularyISO 10619-1, Rubber and plastics hoses and tubing Measurement of flexibility and stiffness Part 1: Bending tests at ambient temperatureISO 15614-1, Specification and quali
34、fication of welding procedures for metallic materials Welding procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloysINTERNATIONAL STANDARD ISO 1823:2015(E) ISO 2015 All rights reserved 1BS ISO 1823:2015ISO 1823:2015(E)BS 3592-1, Steel wire for hose reinforce
35、ment Part 1: Specification for coated round and flat steel wire for rubber hose reinforcement3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 8330 and the following apply.3.1electrically bonded hose assemblyhose assembly that uses a metallic wire conne
36、ction to create a low-resistance electrical connection between the end connection3.2electrically discontinuous hose assemblyhose assembly that incorporates an electrical insulation between the end of the helical wire or/and wire cord reinforcement and on or both couplings4 Classificaiton4.1 GeneralW
37、ARNING Careful consideration needs to be given before the use of electrically discontinuous hoses for transferring liquids known to generate static charges. In no circumstances should more than one length of electrically discontinuous hose be used in an individual transfer pipeline and effective ele
38、ctrical continuity to earth from both ends of the electrically discontinuous hose should be maintained.4.2 TypesHose assemblies for this application are classified according to end-use as follows: Type R, rough bore hose assemblies for dock operation and intended for situations where a relatively st
39、iff, heavy, and robust assembly can be used. The lining of the rubberized fabric is supported and reinforced by an internal (hot-dipped) zinc coated steel wire helix. Type R assemblies are electrically continuous; Type A, armoured rough bore hose assemblies for dock operation. In addition to an inte
40、rnal zinc coated steel wire helix, there shall be external helical armour of a similar material. Type A hoses are electrically continuous and can be lighter and more flexible than type R; Type S, smooth bore hose assemblies for dock operation where flexibility and lightness are important. Type S hos
41、e assemblies can be electrically continuous or electrically discontinuous (see Warning); Type L, hose assemblies for dock and general discharge service where greater flexibility, lower weight, and ease of handling are of primary consideration. Type L hose assemblies can be electrically continuous or
42、 electrically discontinuous. They are only suitable for discharge applications (see Warning).4.3 ClassesEach type of hose assemblies shall be designated according to three classes, depending on the conveyance of petroleum products containing the maximum aromatics content: Class 25: For oil and gasol
43、ine service (suitable for below 25 % aromatics content); Class 50: For oil and gasoline service (up to and including 50 % max. aromatics content); Class 100: For oil and gasoline service (suitable for up to 100 % aromatics content).NOTE For the determination of aromatics content, see ISO 3837.2 ISO
44、2015 All rights reservedBS ISO 1823:2015ISO 1823:2015(E)4.4 GradesEach class is further divided into five grades depending on the maximum working pressure: Grade 5: For maximum working pressure 0,5 MPa (5 bar); Grade 7: For maximum working pressure 0,7 MPa (7 bar); Grade 10: For maximum working pres
45、sure 1,0 MPa (10 bar); Grade 15: For maximum working pressure 1,5 MPa (15 bar); Grade 20: For maximum woking pressure 2,0 MPa (20 bar).4.5 Pressure and designationsEach type of hose assembly shall be designated according to the type letters R, A, S, or L, followed by the class figures, and followed
46、by the grade figures which indicate maximum working pressure given in Table 1.Table 1 Grade description, pressure and designationGrade descriptionMaximum working pressureProof pressure test (maximum 5 min)DesignationaMPa bar MPa bar5 0,5 5 0,75 7,5R255 A505 S255 L505 7 0,7 7 1,05 10,5R507 R1007A507
47、A1007S507 S1007L507 L100710 1,0 10 1,50 15R2510 R5010 R10010A5010 A10010S2510 S5010 S10010L5010 L1001015 1,5 15 2,25 22,5R2515 R5015 R10015A5015 A10015S2515 S5015 S10015L5015 L1001520 2,0 20 3,00 30,0 R5020S5020R10020S10020aOther combinations are available if required. See the second paragraph of In
48、troduction.For the purposes of this International Standard, the maximum working pressure includes an allowance for surge pressures above the normal operating pressure. ISO 2015 All rights reserved 3BS ISO 1823:2015ISO 1823:2015(E)5 Materials and construction5.1 Materials5.1.1 LiningThe rubber lining
49、 shall be resistant to the materials the assembly is to convey.The hose lining shall be suitable for continuous operation with the liquids to be conveyed.NOTE The purchaser should state the products that the assembly is to carry (see Annex A).5.1.2 Reinforcing pliesThe reinforcing plies shall consist of textile or wire cord impregnated with rubber.Reinforcing wire cord shall be brass, copper, or zinc coated carbon steel wire.5.1.3 Wire helicesWire heli
