1、BS ISO 18264:2016Textile slings Lifting slingsfor general purpose liftingoperations made from fibreropes High moduluspolyethylene (HMPE)BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 18264:2016 BRITISH STANDARDNational forewordThis British Standard is the UK
2、implementation of ISO 18264:2016.The UK participation in its preparation was entrusted to TechnicalCommittee TCI/77, Ropes and cordage and fishing nets.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all th
3、e necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 95313 2ICS 59.080.01Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standar
4、d was published under the authority of theStandards Policy and Strategy Committee on 31 October 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 18264:2016 ISO 2016Textile slings Lifting slings for general purpose lifting operations made from fibre ropes High mod
5、ulus polyethylene (HMPE)lingues textiles lingues de levage pour oprations de levage pour usage gnral en cordages en fibres Polythylne haut module (HMPE)INTERNATIONAL STANDARDISO18264First edition2016-10-15Reference numberISO 18264:2016(E)BS ISO 18264:2016ISO 18264:2016(E)ii ISO 2016 All rights reser
6、vedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intra
7、net, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.i
8、so.orgBS ISO 18264:2016ISO 18264:2016(E)Foreword vIntroduction vi1 Scope . 12 Normative references 13 Terms and definitions . 24 Hazards . 85 Sling materials and components 95.1 Fibre ropes 95.2 Coatings 105.3 Cover (sleeves, jackets) . 105.4 Mechanical components 105.5 Other materials and component
9、s 106 Sling constructions, fabrication and lifting configurations. .106.1 Sling constructions . 106.2 Fabrication . 116.2.1 Splicing 116.2.2 Considerations for connecting hardware and fittings 126.2.3 Other requirements for mechanical components 136.3 Lifting configurations . 136.4 Design factor 146
10、.5 Working load limit 156.5.1 Calculation of the working load limit of a lifting configuration (WLLLC).156.5.2 Calculation of the working load limit of a lifting configuration (WLLLC) as a consequence of bending losses 176.6 Effective work length 186.7 Traceability code 187 Sling verification 187.1
11、General 187.2 Qualification of personnel 197.3 Type test for verification of sling constructions .197.3.1 General. 197.3.2 Methodology . 197.3.3 Basic procedure for type testing/verification of MBF 207.3.4 Extended procedure for type testing/verification of MBF .227.3.5 Type test to verify the inter
12、action of a sling construction with fittings 227.4 Manufacturing tests . 237.4.1 Visual examination 237.4.2 Determination of the effective work length of sling legs237.4.3 Proof testing requirements 237.4.4 Breaking force tests 247.5 Type and manufacturing testing in case of modifications to sling c
13、onstructions 247.6 Visual examination . 248 Sling marking 258.1 General 258.2 Labelling 258.2.1 Information 258.2.2 Label colour . 259 Manufacturers certificate .2610 Instructions for selection, use, inspection and maintenance .26 ISO 2016 All rights reserved iiiContents PageBS ISO 18264:2016ISO 182
14、64:2016(E)Annex A (normative) Instructions for selection, use, inspection and maintenance to be provided by the sling manufacturer or its authorized representative with the HMPE fibre rope slings 27Annex B (informative) Suggested content of information to be provided by the manufacturer or its autho
15、rized representative with the HMPE fibre rope sling assembly 29Bibliography .35iv ISO 2016 All rights reservedBS ISO 18264:2016ISO 18264:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of pre
16、paring International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in
17、 liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC
18、 Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility th
19、at some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent d
20、eclarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as informatio
21、n about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 38, Textiles. ISO 2016 All rights reserved vBS ISO 18264:2016ISO 18264:2016(E)In
22、troductionThis International Standard has been prepared to be a standard providing one means of complying with the essential safety requirements.vi ISO 2016 All rights reservedBS ISO 18264:2016Textile slings Lifting slings for general purpose lifting operations made from fibre ropes High modulus pol
23、yethylene (HMPE)1 ScopeThis International Standard specifies the requirements related to safety, including methods of rating and testing eye-and-eye and endless sling constructions used as single (1) leg, two (2) leg, three (3) leg or four (4) leg lifting configurations (with and without fittings).T
24、hese sling constructions are made of 8-strand braided ropes (type L), 12-strand braided ropes (type T), covered rope constructions (type C) according to ISO 10325. Alternatively, other laid and braided rope constructions deviating from ISO 10325, but tested according to ISO 2307, may be used. This I
25、nternational Standard is applicable to rope constructions made of High Modulus Polyethylene HMPE, also referred to as Ultra High Molecular Weight Polyethylene (UHMWPE) fibre having a minimum reference number of 12 and a maximum reference number of 72, even though there is no direct link between rope
26、 reference numbers and the type of lifting operations, either general-purpose or special lifting operations.Parts of the braided load bearing constructions in such slings, or the whole sling, can be enclosed in a protective cover/jacket/sleeve. The protective cover/jacket/sleeve is designed to be no
27、n-load bearing as it is intended only for protection and containment of the load bearing core.The fibre rope slings covered by this International Standard are intended for general-purpose lifting operations only, i.e. when used for lifting objects, materials or goods which require no deviations from
28、 the requirements, safety factors, also referred to as design factors, or work load limits specified.Lifting operations not covered by this International Standard would include the lifting of persons, potentially dangerous materials such as molten metal and acids, glass sheets, fissile materials, nu
29、clear reactors and special lifting operations.This International Standard deals with the technical requirements to minimize the hazards listed in Clause 4 which can arise during the use of fibre rope slings when carried out in accordance with the instructions and specification given by the manufactu
30、rer, its authorized representative or qualified and/or competent person.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated referen
31、ces, the latest edition of the referenced document (including any amendments) applies.ISO 1968, Fibre ropes and cordage VocabularyISO 2076, Textiles Man-made fibres Generic namesISO 2262, General purpose thimbles for use with steel wire ropes SpecificationISO 2307, Fibre ropes Determination of certa
32、in physical and mechanical propertiesISO 2415, Forged shackles for general lifting purposes Dee shackles and bow shacklesISO 7500-1, Metallic materials Calibration and verification of static uniaxial testing machines Part 1: Tension/compression testing machines Calibration and verification of the fo
33、rce-measuring systemISO 7597, Forged steel lifting hooks with latch, grade 8INTERNATIONAL STANDARD ISO 18264:2016(E) ISO 2016 All rights reserved 1BS ISO 18264:2016ISO 18264:2016(E)ISO 8539, Forged steel lifting components for use with Grade 8 chainISO 10325, Fibre ropes High modulus polyethylene 8-
34、strand braided ropes, 12-strand braided ropes and covered ropesISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reductionISO 12480-1, Cranes Safe use Part 1: GeneralISO 16798, Links of Grade 8 for use with slings3 Terms and definitionsFor the purposes of thi
35、s document, the terms and definitions given in ISO 1968 and the following apply.3.1abnormal operating conditionsenvironmental conditions that are unfavourable, harmful or detrimental to or for the operation of sling assemblies, such as excessively high ambient temperature, exposure to chemicals, dus
36、t laden atmospheres and hazardous locations3.2abrasionmechanical wearing of a surface resulting from frictional contact with other materials and objects3.3angle of chokeCHOKEangle formed in a sling body as it passes through the choking eye or fittingsNote 1 to entry: See Figure 1 and Figure 4.Key1 C
37、HOKEFigure 1 Example of angle of choke3.4angle of loadinghorizontal angleangle formed by the sling leg with the horizontal lineNote 1 to entry: See Figure 2.2 ISO 2016 All rights reservedBS ISO 18264:2016ISO 18264:2016(E)Key vertical angle angle of loadingFigure 2 Example of angle of loading3.5compe
38、tent persondesignated person, suitably trained and qualified by knowledge and practical experience, and with the necessary instructions to enable the required tests and examination to be carried out3.6design factorDFratio of the maximum load and the rated load of the sling construction (3.26)Note 1
39、to entry: Also referred to as safety factor (SF) as defined in ISO 1968.Note 2 to entry: Fittings may have different design factors from that of the fibre rope to which they are connected.Note 3 to entry: This term has the same meaning as the term ”working coefficient” or “safety factor” used in the
40、 EU Machinery Directive3.7effective work lengthEWLLEWactual finished length of the fibre rope sling construction, inclusive of fittings, from bearing point to bearing pointNote 1 to entry: See nominal length (3.20).3.8general-purpose lifting operationoperation also referred to as routine lifts or li
41、fting operation and, as opposed to special lifting operation, can be identified and described as the one which6 is covered by a job risk assessment (JRA) (3.14), may not require a new lift plan (LP) (3.16), ISO 2016 All rights reserved 3BS ISO 18264:2016ISO 18264:2016(E) is operation/lift for which
42、a lift plan (LP) can be generic, but should still be reviewed prior to the operation, is known, repetitive operation/lift, familiar to the qualified and/or competent person (3.5) or lifting team, is repetitive lift which is covered by a previously prepared JRA and LP, however, this should be reviewe
43、d by a qualified and/or competent person, is where the identified lifting team is trained in the use of the specific lifting equipment/devices and familiar with its opportunities and limitations and competent to complete the entire operation, is where qualified and/or competent person or lifting tea
44、m has performed their roles previously, is where all personnel involved is familiar with the written JRA and LP for the operation being conducted, and is where the LP is verified as the current issue before the operation3.9basket hitchmethod of rigging a sling in which the sling is passed around the
45、 load and both loop eyes and end fittings are attached to the lifting deviceNote 1 to entry: See Figure 3.Figure 3 Example of basket hitch3.10choker hitch method rigging a sling in which the sling passed around the load, then through one loop eye, end fitting, or other device, with the other loop ey
46、e or end fitting attached to the lifting deviceNote 1 to entry: This hitch (3.11) can be done with a sliding choker hook or similar device (see Figure 4).4 ISO 2016 All rights reservedBS ISO 18264:2016ISO 18264:2016(E)Figure 4 Example of choker hitch3.11hitchmethod of rigging (attaching) one or seve
47、ral slings temporarily to a load, or object, for the purpose of lifting3.12vertical hitchmethod of rigging a sling in which the load is attached to the loop eye or end fitting at one end of the sling and the loop eye or end fitting at the other end is attached to the lifting deviceNote 1 to entry: A
48、ny hitch (3.11) less than 5 from the vertical ( in Figure 2) may be considered a vertical hitch (see Figure 5).Figure 5 Example of vertical hitch3.13intermediate master linklink used to connect one or two legs of a sling to a master link (3.17)Note 1 to entry: Intermediate links can be assembled wit
49、h a master link to form a permanent master link.3.14job risk assessmentJRAprocess where ISO 2016 All rights reserved 5BS ISO 18264:2016ISO 18264:2016(E) health and safety hazards are identified, the risks associated with the hazards are analyzed and evaluated, and appropriate ways to eliminate or control these hazards are determinedNote 1 to entry: In practical terms, a risk assessment is a thorough look at your workplace to identify those things, situations, pr
