1、BS ISO 18616-1:2016Transport packaging Reusable, rigid plasticdistribution boxesPart 1: General purpose applicationBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 18616-1:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of I
2、SO 18616-1:2016.The UK participation in its preparation was entrusted to TechnicalCommittee PKW/0, Packaging.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users
3、are responsible for its correctapplication. The British Standards Institution 2016. Published by BSI Standards Limited 2016ISBN 978 0 580 82626 9ICS 55.180.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of the
4、Standards Policy and Strategy Committee on 30 November 2016.Amendments/Corrigenda issued since publicationDate Text affectedBS ISO 18616-1:2016 ISO 2016Transport packaging Reusable, rigid plastic distribution boxes Part 1: General purpose applicationEmballages de transport Botes de distribution en p
5、lastique rigide, rutilisables Partie 1: Application un besoin gnralINTERNATIONAL STANDARDISO18616-1First edition2016-11-15Reference numberISO 18616-1:2016(E)BS ISO 18616-1:2016ISO 18616-1:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights
6、reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from eithe
7、r ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 18616-1:2016ISO 18616-1:2016(E)Foreword ivIntroduction v1 Scope
8、. 12 Normative references 13 Terms and definitions . 24 Types of reusable rigid plastic distribution boxes 45 Dimensions 105.1 Plan view dimensions 105.2 Slippage prevention . 105.3 Box tare mass 105.4 Nominal stacking load . 106 Safety .116.1 Safety in stacking . 116.2 Safety in handling 117 Identi
9、fication .117.1 Unique identification of the returnable transport box 117.2 Designation of the box . 118 Marking and labelling 138.1 Marking 138.1.1 Symbology requirements 138.1.2 Data requirements .138.2 Labelling 158.2.1 General. 158.2.2 Labelling for parallelepipedic type of box 159 Radio frequen
10、cy identification (RFID) .15Bibliography .16 ISO 2016 All rights reserved iiiContents PageBS ISO 18616-1:2016ISO 18616-1:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Internati
11、onal Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with IS
12、O, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Par
13、t 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the e
14、lements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations rece
15、ived (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adh
16、erence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 122, Packaging.A list of all parts in the ISO 18616 series can be found on the ISO website.iv IS
17、O 2016 All rights reservedBS ISO 18616-1:2016ISO 18616-1:2016(E)IntroductionStandardization is a crucial element to improve the efficiency of a returnable packaging system in a supply chain and can help to integrate a supply chain. Standardization of returnable transport items (RTI) and its operatio
18、n system (returnable transport system) is the first step for an efficient and seamless supply chain. RTI standards such as container sizes, materials and weights enable a companys supply chain integration. A standardized returnable packaging operation system facilitates the supply chain automation,
19、increases efficiency of inventory control and reduces total logistics costs. Global standardization of returnable transport systems can help a company make it easy to invest in their packaging system while facilitating smooth and integrated supply chain interfaces from suppliers to customers. ISO 20
20、16 All rights reserved vBS ISO 18616-1:2016BS ISO 18616-1:2016Transport packaging Reusable, rigid plastic distribution boxes Part 1: General purpose application1 ScopeThis document specifies the four main types of reusable, rigid plastic distribution boxes for general purpose application in the fiel
21、ds of handling, transport, storage and display of products in distribution systems from the point of manufacture to the point of retail services:a) rigid parallelepipedic and rectangular boxes (stackable boxes);b) foldable boxes;c) nestable boxes;d) nestable and stackable boxes.These boxes are based
22、 on the modular area 600 mm 400 mm, 600 mm 500 mm, 550 mm 366 mm and subdivisions of them. This document defines the main types of rigid plastic distribution boxes, dimensions, safety, designation, marking and labeling.This document is designed for general purpose applications in a returnable transp
23、ort system. For automotive industry application, ISO 19709-1, ISO/TS 19709-2 and ISO/TS 19709-3 can be referenced.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references,
24、 only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3394, Packaging Complete, filled transport packages and unit loads Dimensions of rigid rectangular packagesISO 3676, Packaging Complete, filled transport pack
25、ages and unit loads Unit load dimensionsISO/IEC 15418, Information technology Automatic identification and data capture techniques GS1 Application Identifiers and ASC MH10 Data Identifiers and maintenanceISO/IEC 15434, Information technology Automatic identification and data capture techniques Synta
26、x for high-capacity ADC mediaISO/IEC 15459-5, Information technology Automatic identification and data capture techniques Unique identification Part 5: Individual returnable transport items (RTIs)ISO/IEC 16022, Information technology Automatic identification and data capture techniques Data Matrix b
27、ar code symbology specificationISO 17364, Supply chain applications of RFID Returnable transport items (RTIs) and returnable packaging items (RPIs)ISO/IEC 18000-63, Information technology Radio frequency identification for item management Part 63: Parameters for air interface communications at 860 M
28、Hz to 960 MHz Type CINTERNATIONAL STANDARD ISO 18616-1:2016(E) ISO 2016 All rights reserved 1BS ISO 18616-1:2016ISO 18616-1:2016(E)ISO 18616-2, Transport packaging Reusable, rigid plastics distribution boxes Part 2: General specifications for testing3 Terms and definitionsFor the purposes of this do
29、cument, the terms and definitions given in ISO 21067 and ISO/IEC 19762 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at ht
30、tp:/www.iso.org/obp3.1boxrigid packaging with rectangular or polygonal sides, usually completely enclosing the contentsSOURCE: ISO 21067:2007, 2.3.73.2bottomnormal standing surface of packagingSOURCE: ISO 11683:1997, 3.43.3burrraised sharp edge, frequently with a wane on the opposite sideSOURCE: ISO
31、 8785:1998, 4.2.63.4capacityinner parallelepipedic rectangular volume calculated by multiplying the usable inner length by the usable inner width (both measured at the half way height) and the usable inner height3.5endsvertical face of the box which corresponds to the widthSOURCE: ISO 6780:2003, 3.7
32、3.6flashridge of workpiece material either expelled from the gap between mould parts or die parts when forming (die casting, forging, etc.) or formed perpendicular to the direction of pressure when resistance welding two surfaces (upset welding, flash welding, etc.)SOURCE: ISO 8785:1998, 4.2.73.7fol
33、dable boxbox with a mechanism to reduce its volume when emptyNote 1 to entry: See examples in Figures 1 and 2.2 ISO 2016 All rights reservedBS ISO 18616-1:2016ISO 18616-1:2016(E)Figure 1 Folded without plan view dimensions changedKeyA Ends for interlocking.Figure 2 Folded with plan view dimensions c
34、hanged3.8lidtop fitting cover to enclose a working volume and to prevent the escape of material accessory which fits inside or over the top rim of the box3.9maximum capacityliquid equivalent volume up to the usable inner height3.10nestable boxbox which can be placed upright partly inside another whe
35、n empty, to reduce volumeNote 1 to entry: See Figure 6.3.11nestable and stackable boxnestable box incorporating a method of stackingNote 1 to entry: See Figure 7.3.12nominal loadlowest load value, for the purposes of comparison, for the specified support conditions, independent of the type of load (
36、excluding concentrated loads)SOURCE: ISO 445:2013, 2.23.13nominal stacking loadrecommended maximum weight applied to the top of a box when stacked ISO 2016 All rights reserved 3BS ISO 18616-1:2016ISO 18616-1:2016(E)3.14reusable packagingpackaging or packaging component which has been designed to acc
37、omplish or proves its ability to accomplish a minimum number of trips or rotations in a system for reuseSOURCE: ISO 21067-2:2015, 2.3.23.15sidesvertical face of the box which corresponds to the lengthSOURCE: ISO 6780:2003, 3.83.16test loadmaximum load required to be contained inside the box, multipl
38、ied by the safety factor, or the maximum stacking load required on top of the box, multiplied by the safety factor3.17intrusive markingsubtractive markingmarking method designed to alter a surface to form a human- or machine-readable symbolSOURCE: ISO/IEC 19762:2016, 04.02.24, modifiedNote 1 to entr
39、y: This marking category includes, but is not limited to, methods that abrade, burn, corrode, cut, deform, dissolve, etch, melt, oxidize or vaporize a surface. Intrusive marking methods include stamping, laser etching, chemical etching, dot peen and micro-sandblast.3.18non-intrusive markingadditive
40、markingmarking method designed to add material to a surface to form a human- or machine-readable symbolSOURCE: ISO/IEC 19762:2016, 04.02.25, modifiedNote 1 to entry: Non-intrusive marking methods include ink jet, some forms of laser bonding, liquid metal jet, screen process, stencil and thin film de
41、position.3.19permanent markingintrusive or non-intrusive markings that are designed to remain legible for at least the normal service life of an itemSOURCE: ISO/IEC 19762:2016, 04.02.263.20returnable transport itemRTImeans to assemble goods for transportation, storage, handling and product protectio
42、n in the supply chain which are returned for further usageEXAMPLE Pallets with and without cash deposits as well as all forms of reusable containers, crates, trays, boxes, roll pallets, barrels, trolleys, pallet collars and lids.SOURCE: ISO 17364:2013, 4.3, modified4 Types of reusable rigid plastic
43、distribution boxesDetails of the four main types of rigid plastic distribution boxes are given in Table 1 and Figures 3 to 7.4 ISO 2016 All rights reservedBS ISO 18616-1:2016ISO 18616-1:2016(E)Table 1 Dimensional descriptionsPosition Number Description1 Overall length2 Overall width3 Overall height4
44、 Usable inner height5 Location height6 Stacking height7 Overall length flat8 Overall width flat9 Overall height flat10 Stacking height flat11 Incremental height when nested12 Inner bottom length13 Inner bottom width14 Inner top length15 Inner top width16 Usable inner bottom length17 Usable inner top
45、 length ISO 2016 All rights reserved 5BS ISO 18616-1:2016ISO 18616-1:2016(E)aHeight location height.Figure 3 Rigid parallelepipedic and rectangular box6 ISO 2016 All rights reservedBS ISO 18616-1:2016ISO 18616-1:2016(E)Figure 4 Foldable box without plan view dimensions changed (1 = 7 and 2 = 8) ISO
46、2016 All rights reserved 7BS ISO 18616-1:2016ISO 18616-1:2016(E)Figure 5 Foldable box with plan view dimensions changed8 ISO 2016 All rights reservedBS ISO 18616-1:2016ISO 18616-1:2016(E)Figure 6 Nestable box ISO 2016 All rights reserved 9BS ISO 18616-1:2016ISO 18616-1:2016(E)Figure 7 Nestable and s
47、tackable boxes5 Dimensions5.1 Plan view dimensionsAll rigid plastic distribution boxes, including foldable boxes in erected position, shall be based on the standard plan dimensions (modules) of 600 mm 400 mm, 600 mm 500 mm and 550 mm 366 mm, as outlined in ISO 3394 and ISO 3676, which define the pla
48、n dimensions of four series (1 219 mm 1 016 mm, 1 200 mm 1 000 mm, 1 200 mm 800 mm, and 1 100 mm 1 100 mm). The plan view dimensions of the boxes shall be subdivisions of the modular area. The plan view dimensions shall not exceed the modular dimensions. There shall be no deviation greater than 0,5
49、% from the nominal dimensions.5.2 Slippage preventionThe individual boxes shall be stacked in such a manner so as to prevent slippage.EXAMPLE A flange height of 8 mm has been found to be effective to prevent slippage.5.3 Box tare massThe deviation shall be not greater than 3 %.5.4 Nominal stacking loadThe nominal stacking load shall be as specified by the manufacturer.10 ISO 2016 All rights reservedBS ISO 18616-1:2016
