1、BSI Standards PublicationBS ISO 19013-2:2016Rubber hoses and tubingfor fuel circuits for internalcombustion engines SpecificationPart 2: Gasoline fuelsBS ISO 19013-2:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 19013-2:2016.It supersedes BS ISO 19013-2:
2、2005 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PRI/66, Rubber and plastics tubing, hoses and hoseassemblies.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to inclu
3、de all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 85121 6ICS 27.020; 83.140.40Compliance with a British Standard cannot confer immunity fromlegal obligations.Thi
4、s British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 January 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 19013-2:2016 ISO 2016Rubber hoses and tubing for fuel circuits for internal combustion engines Specif
5、ication Part 2: Gasoline fuelsTuyaux de caoutchouc et flexibles pour les circuits de carburant pour les moteurs combustion interne Spcifications Partie 2: EssencesINTERNATIONAL STANDARDISO19013-2Second edition2016-01-15Reference numberISO 19013-2:2016(E)BS ISO 19013-2:2016ISO 19013-2:2016(E)ii ISO 2
6、016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the
7、internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47c
8、opyrightiso.orgwww.iso.orgBS ISO 19013-2:2016ISO 19013-2:2016(E)Foreword iv1 Scope . 12 Normative references 13 Classification 24 Sizes . 24.1 Tubing . 24.2 Hoses . 35 Performance requirements for hose and tubing 46 Frequency of testing 67 Marking 6Annex A (normative) Cleanliness and extractables te
9、st. 7Annex B (normative) Resistance of tubing to tearing . 9Annex C (normative) Method for determining the resistance to surface contamination 12Annex D (normative) Preparation of peroxidized test fuel .13Annex E (normative) Copper corrosion and crystalline salt formation .17Annex F (normative) Life
10、-cycle test 18Annex G (informative) Example of how a non-standard type of hose or tubing could be specified by an original equipment manufacturer (OEM) using a matrix .19Annex H (normative) Type tests .20Annex I (normative) Routine tests .21Annex J (informative) Production acceptance tests .22 ISO 2
11、016 All rights reserved iiiContents PageBS ISO 19013-2:2016ISO 19013-2:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO
12、 technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates cl
13、osely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria
14、 needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of pat
15、ent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used
16、 in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barr
17、iers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 45, Rubber and rubber products, Subcommittee SC 1, Rubber and plastics hoses and hose assemblies.This second edition cancels and replaces the first edition (ISO 19013-
18、2:2005), which has been technically revised.ISO 19013 consists of the following parts, under the general title Rubber hoses and tubing for fuel circuits for internal combustion engines Specification : Part 1: Diesel fuels Part 2: Gasoline fuelsiv ISO 2016 All rights reservedBS ISO 19013-2:2016INTERN
19、ATIONAL STANDARD ISO 19013-2:2016(E)Rubber hoses and tubing for fuel circuits for internal combustion engines Specification Part 2: Gasoline fuelsWARNING Persons using this part of ISO 19013 should be familiar with normal laboratory practice. This part of ISO 19013 does not purport to address all of
20、 the safety problems, if any, associated with its use. It is the responsibility of the user to establish appropriate safety and health practices and to ensure compliance with any national regulatory conditions.1 ScopeThis part of ISO 19013 specifies the requirements for rubber tubing and hoses used
21、in gasoline fuel circuits for internal combustion engines. The gasoline fuels covered include those containing oxygenates such as methanol and fuels that have become oxidized (“sour gas”). In addition, this part of ISO 19013 can also be applied as a classification system to enable original equipment
22、 manufacturers (OEMs) to detail a “line call-out” of tests for specific applications where these are not covered by the main types specified (see example in Annex G). In this case, the hose or tubing would not carry any marking showing the number of this part of ISO 19013, but may detail the OEMs ow
23、n identification markings as shown on their part drawings.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the lates
24、t edition of the referenced document (including any amendments) applies.ISO 188, Rubber, vulcanized or thermoplastic Accelerated ageing and heat resistance testsISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testingISO 1629, Rubber and latices NomenclatureISO 1817, Rubber, vulca
25、nized or thermoplastic Determination of the effect of liquidsISO 3302-1, Rubber Tolerances for products Part 1: Dimensional tolerancesISO 4671, Rubber and plastics hoses and hose assemblies Methods of measurement of the dimensions of hoses and the lengths of hose assembliesISO 4926, Road vehicles Hy
26、draulic braking systems Non-petroleum-base reference fluidsISO 6133, Rubber and plastics Analysis of multi-peak traces obtained in determinations of tear strength and adhesion strengthISO 7233:2006, Rubber and plastics hoses and hose assemblies Determination of resistance to vacuumISO 7326:2006, Rub
27、ber and plastics hoses Assessment of ozone resistance under static conditionsISO 8031:2009, Rubber and plastics hoses and hose assemblies Determination of electrical resistance and conductivityISO 8033, Rubber and plastics hoses Determination of adhesion between components ISO 2016 All rights reserv
28、ed 1BS ISO 19013-2:2016ISO 19013-2:2016(E)ISO 10619-1, Rubber and plastics hoses and tubing Measurement of flexibility and stiffness Part 1: Bending tests at ambient temperatureISO 10619-2:2011, Rubber and plastics hoses and tubing Measurement of flexibility and stiffness Part 2: Bending tests at su
29、b-ambient temperaturesISO 23529, Rubber General procedures for preparing and conditioning test pieces for physical test methodsASTM D130, Standard Test Method for Corrosiveness to Copper from Petroleum Products by Copper Strip TestSAE J1737, Test Procedure to Determine the Hydrocarbon Losses from Fu
30、el Tubes, Hoses, Fittings, and Fuel Line Assemblies by RecirculationSAE J2027:1998, Standard for Protective Covers for Gasoline Fuel Line TubingSAE J2044:2002, Quick Connect Coupling Specification for Liquid Fuel and Vapor/Emissions SystemsSAE J2260, Nonmetallic Fuel System Tubing with One or More L
31、ayers3 ClassificationThe product shall consist of extruded rubber materials with or without an integral internal or external reinforcement which may or may not be pre-formed before final vulcanization. The product may also have a rubber or thermoplastic barrier layer, either as an internal layer or
32、forming the inner liner, to impart improved fuel resistance and/or reduced fuel vapour permeability.Seven hoses and tubings for specific applications are specified as follows.Type 1 Class A = Pressurized 0,7 MPa (7 bar) working pressure feed and return lines from the fuel tank to the engine compartm
33、ent (40 C to +80 C continuous).Class B = Pressurized 0,2 MPa (2 bar) working pressure feed and return lines from the fuel tank to the engine compartment (40 C to +80 C continuous).Type 2 Class A = Pressurized 0,7 MPa (7 bar) working pressure feed and return lines in the engine compartment (40 C to +
34、100 C continuous).Class B = Pressurized 0,2 MPa (2 bar) working pressure feed and return lines in the engine compartment (40 C to +100 C continuous).Type 3 Class A = Pressurized 0,7 MPa (7 bar) working pressure feed and return lines in the engine compartment (40 C to +125 C continuous).Class B = Pre
35、ssurized 0,2 MPa (2 bar) working pressure feed and return lines in the engine compartment (40 C to +125 C continuous).Type 4 Low pressure 0,12 Mpa (1,2 bar) working pressure fuel filler, vent, and vapour handling (40 C to +80 C continuous).All types and classes can also be designated reduced fuel va
36、pour permeable (RP), e.g. Type 1 Class A RP.4 Sizes4.1 TubingWhen determined by the methods described in ISO 4671, inside diameters and wall thicknesses shall be as specified in Table 1.Tolerances shall be selected from the appropriate categories specified in ISO 3302-1; M3 for moulded hoses and E2
37、for extrusions.2 ISO 2016 All rights reservedBS ISO 19013-2:2016ISO 19013-2:2016(E)The thickness of the barrier layer, where applicable, shall be included in the total nominal wall thickness shown in Table 1.Table 1 Tubing inside diameters and wall thicknessesInside diameter mmWall thickness mm3,5 3
38、,54 3,55 47 4,59 4,511 4,513 4,5NOTE For information, the unions on which the tubing is to be fitted have the following diameters: 4 mm, 4,5 mm, 6 mm or 6,35 mm, 8 mm, 10 mm, 12 mm, and 14 mm.4.2 HosesWhen determined by the methods described in ISO 4671, the dimensions and concentricity of hoses sha
39、ll comply with Tables 2 and 3.The thickness of the barrier layer, where applicable, shall be included in the total nominal wall thickness shown in Table 2.Table 2 Hose dimensionsDimensions in millimetresInside diameter Tolerance Wall thickness Outside diameter Tolerance3,5 0,3 3 9,5 0,44 0,3 3 10 0,
40、45 0,3 3 11 0,46 0,3 3 12 0,47 0,3 3 13 0,47, 5 0,3 3 13,5 0,48 0,3 3 14 0,49 0,3 3 15 0,411 0,3 3,5 18 0,412 0,3 3,5 19 0,413 0,4 3,5 20 0,616 0,4 4 24 0,621 0,4 4 29 0,631,5+105,4,25 40 140+105,5 50 1 ISO 2016 All rights reserved 3BS ISO 19013-2:2016ISO 19013-2:2016(E)Table 3 Hose concentricityIns
41、ide diameter mmMaximum variation from concentricity mmUp to and including 3,5 0,4Over 3,5 0,85 Performance requirements for hose and tubingTests shall be selected from the following list for each application of hose or tubing based on the performance requirements for the finished product. Type tests
42、 (as defined in Clause 6) for each hose or tubing group are given in Annex H.a) Burst pressure: When determined in accordance with ISO 1402, the minimum burst pressure for Types 1, 2, and 3, Class A shall be 3,0 MPa gauge (30 bar) and shall be 1,2 MPa gauge (12 bar) for Class B. Type 4 shall be 0,5
43、MPa gauge (5 bar). Additionally, after fuel resistance testing test m), hoses and tubing shall not have a burst pressure of less than 75 % of the original burst pressure.b) Proof pressure: When determined in accordance with ISO 1402, the test pressure for Types 1, 2, and 3, Class A shall be 1,5 MPa
44、gauge (15 bar) and shall be 0,6 MPa gauge (6 bar) for Class B. Type 4 shall be 0,25 MPa gauge (2,5 bar). The hose shall not burst or not fail by showing sign of leakage.c) Adhesion (for all constructions with two or more bonded layers only): When determined by the appropriate procedure in ISO 8033,
45、the adhesion between each pair of bonded layers shall not be less than 1,5 kN/m.d) Low-temperature flexibility: When tested in accordance with ISO 10619-2:2011, method B, a length of hose or tubing which has been previously kept filled with ISO 1817 liquid C for 72 h 2 h at 21 C 2 C and then kept co
46、oled at 40 C 2 C for 72 h 2 h shall not exhibit any cracking when examined under 2 magnification after bending around a similarly cooled mandrel, the radius of which is 12 times the nominal size of the hose or 25 times the nominal size of the tubing. The hose or tubing shall then conform to the burs
47、t strength requirement of test a).e) Internal cleanliness: When determined in accordance with Annex A, the insoluble impurities shall not exceed 5 g/m2and the fuel-soluble impurities shall not exceed 3 g/m2.f) Extractable waxy materials: When determined in accordance with Annex A, the extractable wa
48、xy materials shall not exceed 2,5 g/m2.g) Tear resistance (applicable to tubing only): When determined in accordance to Annex B, the minimum tear resistance shall be 4,5 kN/m.h) Ozone resistance: When tested in accordance with ISO 7326:2006, method 1 under the following conditions, the hose or tubin
49、g shall not show cracking when examined under 2 magnification:Partial pressure of ozone 50 mPa 3 mPaDuration 72 h 2 hTemperature 40 C 2 CElongation 20 %i) Heat ageing resistance: After ageing for one or more of the following times and temperatures in accordance with ISO 188, all constructions shall meet the adhesion requirements of test b), the low-temperature flexibility requirements of test c), and the ozone r
