1、BS ISO 19709-1:2016Transport packaging Smallload container systemsPart 1: Common requirements and testmethodsBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 19709-1:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 197
2、09-1:2016. The UK participation in its preparation was entrusted to TechnicalCommittee PKW/0, Packaging.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are r
3、esponsible for its correctapplication. The British Standards Institution 2016. Published by BSI Standards Limited 2016ISBN 978 0 580 88217 3ICS 55.020Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandard
4、s Policy and Strategy Committee on 30 November 2016.Amendments/Corrigenda issued since publicationDate Text affectedBS ISO 19709-1:2016 ISO 2016Transport packaging Small load container systems Part 1: Common requirements and test methodsEmballage de transport Systmes de transport de petites charges
5、Partie 1: Exigences communes et mthodes dessaiINTERNATIONAL STANDARDISO19709-1First edition2016-12-01Reference numberISO 19709-1:2016(E)BS ISO 19709-1:2016ISO 19709-1:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless othe
6、rwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
7、below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 19709-1:2016ISO 19709-1:2016(E)Foreword ivIntroduction v1 Scope . 12 Normative refere
8、nces 13 Terms and definitions . 14 Module capacity. 25 SLC system elements designation . 26 Loads . 37 Requirements 37.1 Quality conditions 37.2 Stack stability . 47.3 Base deflection in the condition as delivered . 48 Material 59 Marking and labelling . 59.1 Marking . 59.2 Labelling . 6Annex A (nor
9、mative) Testing 8Annex B (informative) Applications .15Annex C (normative) UV stabilization and cleaning 17Bibliography .18 ISO 2016 All rights reserved iiiContents PageBS ISO 19709-1:2016ISO 19709-1:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of
10、 national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Int
11、ernational organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those in
12、tended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see w
13、ww.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document
14、 will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expr
15、essions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 122, Packaging.A
16、list of all parts in the ISO 19709 series can be found on the ISO website.iv ISO 2016 All rights reservedBS ISO 19709-1:2016ISO 19709-1:2016(E)IntroductionThe exchange of goods between national and international partners is increasingly dependent upon “just-in-time” shipments, total quality requirem
17、ents and across-the-border delivery organizations.In order to rationalize the flow of products, it is necessary to use a restricted number of harmonized, standard, durable and reusable containers, which are coordinated in modular fashion with the modulus 1 200 800, 1 200 1 000 (1 219 1 016) and 1 10
18、0 1 100. These represent universally usable, poolable systems and are especially designed to meet customer and supplier needs, as well as the technical and environmental requirements of the logistic chain.One of the main goals is to create and promote an overall open system for packaging and equipme
19、nt for unit loads to facilitate free border crossing exchange of goods.This leads to the condition of the more restricted use of standardized packages and unit loads as the main elements of the transportation and distribution of goods and unit loads, “the modular system”.This document specifies the
20、elements of Small Load Container (SLC) modular systems which are designed to promote reusable primary and transport packaging to protect the environment.It has to be recognized that a single overall system is unlikely to cover all aspects of distribution chain. For this reason, this document specifi
21、es different systems which are dependent on different specification requirements.Handling and transportation technologies are taken into account by specifying different types of SLC systems.These containers and the other system elements are designed for handling, storage and transport operations in
22、order to meet the requirements of the transportation chain most efficiently.This document is based on performance requirements and thus, does not include specific design features. However, it includes essential requirements to allow for third-party assessment and certification of the products if req
23、uired. ISO 2016 All rights reserved vBS ISO 19709-1:2016BS ISO 19709-1:2016Transport packaging Small load container systems Part 1: Common requirements and test methods1 ScopeThis document specifies the essential characteristics and the common requirements and test methods for SLC systems used in th
24、e handling, transport and storage for the automotive industry. The application of such systems is described in Annex B.These containers are based on the modular area 600 mm 400 mm, 550 mm 366 mm and 600 mm 500 mm and subdivisions according to ISO 3394 and ISO 3676.This document is designed to be rea
25、d in conjunction with the particular part which specifies the chosen system.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For u
26、ndated references, the latest edition of the referenced document (including any amendments) applies.ISO 2234, Packaging Complete, filled transport packages and unit loads Stacking tests using a static loadISO 2248, Packaging Complete, filled transport packages Vertical impact test by droppingISO 367
27、6, Packaging Complete, filled transport packages and unit loads Unit load dimensionsIEC 61340-2-3, Electrostatics Part 2-3: Methods of test for determining the resistance and resistivity of solid materials used to avoid electrostatic charge accumulation3 Terms and definitionsFor the purposes of this
28、 document, the terms and definitions given in ISO 21067, ISO/TS 19709-2, ISO/TS 19709-3 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform
29、: available at http:/www.iso.org/obp 3.1endstwo shortest vertical walls of an SLC (3.5)INTERNATIONAL STANDARD ISO 19709-1:2016(E) ISO 2016 All rights reserved 1BS ISO 19709-1:2016ISO 19709-1:2016(E)3.2nominal loadrecommended maximum mass of container contents, lowest safe load value for the specifie
30、d support conditions, independent of the type of load (excluding concentrated loads)SOURCE: ISO 445:2013, 2.2, modified, “recommended maximum mass of container contents” added, Note 1 and Note 2 removed.3.3nominal stacking loadrecommended maximum mass applied to the top of the lowest SLC (3.5) in a
31、stack3.4sidestwo longest vertical walls of an SLC (3.5)3.5small load containerSLCopen-topped durable, reusable, rigid, rectangular modular container which can be handled manually and/or mechanically and is the central element of a SLC system3.6systementity consisting of interdependent componentsSOUR
32、CE: ISO 3676:2012, 3.24 Module capacityThese SLC systems are based on the area module 600 mm 400 mm according to ISO 3394. They shall be compatible with the international standardized unit load sizes 1 200 mm 800 mm and/or 1 200 mm 1 000 mm according to ISO 3676.NOTE The SLC patterns identified for
33、1 000 1 200 will also be accommodated by a 1 016 1 219 pallet (North American standard GMA size). The ideal pallet size to transport the containers with an area module of 550 mm 366 mm is 1 100 mm 1 100 mm.The plan view dimensions of the system elements specified shall be subdivisions or multiples o
34、f the area module with the following nominal sizes, for example: 300 mm 200 mm, 400 mm 300 mm, 600 mm 400 mm; 550 mm 366 mm, 366 mm 275 mm, 366 mm 183 mm; 600 mm 500 mm, 500 mm 300 mm, 300 mm 250 mm.Carrying handles and label frames are separated. Exceptions are BSS-SLC and CSS-SLC with height 147,5
35、 mm, for which the label frame on the end face is integrated in the carrying handle.5 SLC system elements designation SLC is an open container (with footprint up to 600 mm 400 mm) for receiving bulk goods and components. CSS-SLC is an adaptation or system extension to meet the requirements of new su
36、pply chains (see Figure 1). Features are single-walled SLC design, rigid, filling mass up to 20 kg and flat base (see ISO/TS 19709-2).2 ISO 2016 All rights reservedBS ISO 19709-1:2016ISO 19709-1:2016(E)Figure 1 View of a CSS-SLC 6280EXAMPLE 6280 SLC means a SLC with the following dimensions: length
37、600 mm, width 400 mm and height 280 mm. BSS-SLC is an adaptation or system extension to meet the requirements of new supply chains (see Figure 2). Features are single-walled SLC design, rigid, filling mass up to 20 kg and composite base (see ISO/TS 19709-3).Figure 2 View of a BSS-SLC 6429EXAMPLE 642
38、9 SLC means a SLC with the following dimensions: length 600 mm, width 400 mm and height 280 mm.6 LoadsThe maximum loads per SLC may not exceed 20 kg.7 Requirements7.1 Quality conditionsThe SLC system elements shall have uniform, matte colouring and smooth surfaces that are free of foreign objects, c
39、avities, cracks, webbing and other defects. Minor shallow, processing-related unevenness and pockmarks are permissible if they do not impair fitness for use. Test methods to determine fitness for purpose of SLCs shall be conducted in accordance with Annex A. ISO 2016 All rights reserved 3BS ISO 1970
40、9-1:2016ISO 19709-1:2016(E)7.2 Stack stabilityThere shall be no risk of stacked SLC units collapsing when operated either in unit loads or single stack columns. This applies both to static and dynamic situations.When tested in accordance with A.2.2:a) the stack formed by the three SLCs shall keep it
41、s stability during and after the test;b) the deflection over the height of the stack under load is defined as the average value of the reduction between the first and second measurement and shall be less than 2 % of the height;c) the residual deflection over the height of the stack is defined as the
42、 average value of the reduction between the first and third measurement and shall be less than 1 % of the height.7.3 Base deflection in the condition as deliveredThe following specified dimensional tolerances for base deflection shall be maintained and apply for (23 2) C (see Figure 3 and Table 1).
43、These apply while empty, as delivered from the manufacturer, before use.Key1 long sideViinward deflectionVaoutward deflectionFigure 3 Base deflection using the example CSS-SLC, 400 mm 300 mmTable 1 Base deflection condition on deliveryDimension in millimetresModulus Modulus Modulus600 400 550 366 60
44、0 500400 300 366 275 500 300300 200 366 183 300 250VaViVaViVaViBSS-SLC 1 4 1 3 0 5CSS-SLC 0 7 0 5 0 5NOTE In each case, the measuring point is the middle of the container base.4 ISO 2016 All rights reservedBS ISO 19709-1:2016ISO 19709-1:2016(E)8 MaterialThe material used shall be recoverable.The use
45、r and the supplier shall agree that the operating temperature and the resistance to chemicals, e.g. acids, oils, coolants, brake fluids, and especially to washing agents, are compatible with the element material specified.The SLC manufacturer shall ensure that any colouring agent used is compatible
46、with the raw material.NOTE Information on the use of colour as a means of identification is given in ISO/TS 19709-2 and ISO/TS 19709-3.SLC manufacturers pledge to use only polypropylene copolymers for all SLC system elements in order to maintain consistent quality. The use of foamed plastics is proh
47、ibited.This document does not cover test conditions for raw materials. However, the finished SLCs shall fulfil the quality and test requirements set out in this document.The colour tolerances in delivered condition are checked by colour measurements. See ISO/TS 19709-2 and ISO/TS 19709-3 for details
48、.All plastics shall be UV-stabilized. See Annex C for details.SLCs shall be able to withstand washing processes and cleaning agentsin accordance with the details provided in Annex C.9 Marking and labelling9.1 MarkingThe following data is engraved on BSS-SLC and CSS-SLC tools during manufacturing (se
49、e Table 2). In Table 2 and Table 3: “n” means numeric; “an” means alphanumeric; “n4” means numeric with a 4 digit range; “MMYY” means a two-digit month, followed immediately by a two-digit year.Table 2 Label on BSS-SLC and CSS-SLC during manufacturingData content Format ArrangementBSS-SLC type no. n4 e.g. 6429On both long sidesCSS-SLC type no. n4 e.g. 6280On both long sidesTare mass n3 expressed in kilograms format: x,xx kg, e.g.
