1、BS ISO 3078:2016Shipbuilding Cargo winchesBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 3078:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 3078:2016. The UK participation in its preparation was entrusted to Techn
2、ical Committee SME/32, Ships and marine technology - Steering committee.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct app
3、lication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 90262 8 ICS 47.020.40 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy C
4、ommittee on 30 November 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 3078:2016 ISO 2016Shipbuilding Cargo winchesConstruction navale Treuils de chargeINTERNATIONAL STANDARDISO3078Third edition2016-11-15Reference numberISO 3078:2016(E)BS ISO 3078:2016ISO 3078:
5、2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or
6、posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +4
7、1 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 3078:2016ISO 3078:2016(E)Foreword iv1 Scope . 12 Normative references 13 Terms and definitions . 14 Design and operation 34.1 General . 34.2 Stress calculation 34.3 Direction of motion of operating control device 34.4 Acceleration and deceleration . 44
8、.5 Braking . 44.6 Drum design 44.7 Warping ends . 45 Performance 56 Acceptance tests 56.1 Rules concerning acceptance tests at manufacturers works by purchaser 56.1.1 General 56.1.2 Type testing 56.1.3 Individual test. 66.2 On-board acceptance tests 67 Designation 68 Marking 7Bibliography 8 ISO 2016
9、 All rights reserved iiiContents PageBS ISO 3078:2016ISO 3078:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technica
10、l committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely wit
11、h the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed f
12、or the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent right
13、s. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this
14、document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in
15、the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 8, Ships and marine technology, Subcommittee SC 4, Outfitting and deck machinery.This third edition cancels and replaces the second edition (ISO 3078:1987)
16、, which has been technically revised with the following changes:a) definition of “maximum setting down speed” has been added which is one of the most important factor in performance;b) requirement of length of rope reeling off of the drum has been added to guarantee the safety operation of ropes.iv
17、ISO 2016 All rights reservedBS ISO 3078:2016INTERNATIONAL STANDARD ISO 3078:2016(E)Shipbuilding Cargo winches1 ScopeThis document specifies the general requirements of cargo winches on cargo derricks, particularly electric drive or hydraulic drive.2 Normative referencesThe following documents are re
18、ferred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 2408, Steel wire ropes f
19、or general purpose CharacteristicsISO 6482, Shipbuilding Deck machinery Warping end profilesISO 7825, Shipbuilding Deck machinery General requirements3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 3828 and the following apply.ISO and IEC maintain ter
20、minological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp3.1cargo winchwinch used for hoisting and lowering cargoSOURCE: ISO 3828:2008, 4.23.2nominal sizesiz
21、e which corresponds to the nominal load, i.e. the maximum working load at the hook, in kilonewtons, which the winch is rated to lift in direct operations (with a single sheave at the derrick-head and a single sheave at the foot)Note 1 to entry: Winches are graded according to their nominal size as g
22、iven in Table 1.Note 2 to entry: If the winch has reduction gear with several gear ratios, each step shall correspond to a nominal load in Table 1.Note 3 to entry: The nominal sizes are derived from the preferred number series.Note 4 to entry: The definition of the nominal size given above is not ap
23、plicable to heavy derricks.Note 5 to entry: See Figure 1.3.3nominal speed of hoistingminimum speed at which the winch is capable of lifting the nominal loadNote 1 to entry: The minimum nominal speeds of hoisting are given in Table 1. ISO 2016 All rights reserved 1BS ISO 3078:2016ISO 3078:2016(E)3.4d
24、rum loadmaximum rope tension measured at the drum exit when the winch is hauling in at the nominal speed with the rope wound on the drum in a single layerNote 1 to entry: It is expressed in kilonewtons.SOURCE: ISO 3828:2008, 2.163.5right-hand winch cargo wincheswinch where the reduction gear or the
25、drive for the drum is on the right-hand side of the drum in relation to an observer situated on the side of the motor, power supply or controller (in the case of a symmetrical winch)Note 1 to entry: See Figure 2.3.6left-hand winch cargo wincheswinch where the reduction gear or the drive for the drum
26、 is on the left-hand side of the drum in relation to an observer situated on the side of the motor, power supply or controller (in the case of a symmetrical winch)123Key1 winch2 sheave at the foot3 sheave at the headFigure 1 Example of use of a winch2 ISO 2016 All rights reservedBS ISO 3078:2016ISO
27、3078:2016(E)Figure 2 Examples of right hand winch3.7maximum setting down speedmaximum speed at which the winch is capable of setting down the cargo4 Design and operation4.1 GeneralWinches shall meet the general requirements for deck equipment in ISO 7825 and the specific requirements given in 4.2 to
28、 4.7.4.2 Stress calculationThe stress calculation of the mechanical parts is based on the following:a) the drum load on the winch: in this case, the allowable calculated stresses based on simple theoretical elastic limit of any part of the winch shall not be greater than 0,4 times the 0,2 % proof st
29、ress of the material;b) the maximum torque of the motor corresponding to the most severe working conditions: in this case, the allowable calculated stresses based on simple theoretical elastic limit of any part of the winch shall not be greater than 0,9 times the 0,2 % proof stress of the material.N
30、OTE For the winch equipped with a torque limiter, the setting value by the torque limiter.4.3 Direction of motion of operating control deviceThe direction of motion of the operating control devices shall be such that the load is raised by clockwise movement at a hand-wheel or crank-handle, or altern
31、atively movement of a hand-lever towards the operator.Whatever the form of motive power, the operating control device shall be arranged to return to the braking position automatically when the operator releases the control.Reference should be made to the ILO Code of practice on Safety and health in
32、dock work.The control stations shall be arranged such that the operator can observe the operating area of the lifting appliances and the load being lifted. ISO 2016 All rights reserved 3BS ISO 3078:2016ISO 3078:2016(E)4.4 Acceleration and decelerationIn direct manoeuvre at drum load, the acceleratio
33、n and deceleration shall have a mean value of not more than 3 m/s2.4.5 Braking4.5.1 Winches shall be provided with an automatic braking system which operates when bringing the operating control device to zero, or to the braking position, and also when there is no power on the winch.4.5.2 The braking
34、 system shall be capable of arresting and holding a load at least 1.5 times the nominal load.Means shall be provided for lowering the load in the event of power failure.4.5.3 Winches with a declutchable drum shall be provided with a locking device or a brake on the drum capable of preventing rotatio
35、n of the drum.When a brake is required to hold the load, this shall be specified by the purchaser.4.5.4 The braking system shall be such as not to induce an excessive shock load.4.6 Drum design4.6.1 For all operating conditions, the distance between the top of the wire rope on the drum and the outer
36、 edge of the drum flanges shall be at least 2,5 times the diameter of the wire rope.NOTE This requirement only applies to drums not fitted wire rope guards to prevent over-spilling of the wire rope.4.6.2 The length of rope reeling off of the drum shall be appropriate to any operating positions withi
37、n the design working range of the lifting appliances and in any case not less than three turns of rope remaining on the drum.4.6.3 Rope shall be capable of reeling onto the drum evenly and if necessary, coiler or other device may be fitted. The length of the rope drum shall be such that the rope wil
38、l reel onto the drum in not more than three layers, but it is recommended that, where practicable, the rope should reel onto the drum in a single layer. The rope may reel up onto the drum in more than three layers if either one of the following requirements is met:a) the coiler is fitted;b) the drum
39、 has rope groove;c) the reeling angle is restricted up to 2.4.6.4 The diameter of the drum shall be not less than 18 times the diameter of the wire rope, which for design purposes only shall conform to ISO 2408, Group 3, Class 6 37, IWR. Other grades and constructions may be used in service.4.7 Warp
40、ing endsA winch may be specified with or without warping ends; if warping ends are provided, their profile shall be in accordance with ISO 6482.4 ISO 2016 All rights reservedBS ISO 3078:2016ISO 3078:2016(E)5 PerformanceThe performance of cargo winches is given in Table 1.Table 1 PerformanceCharacter
41、isticNominal size2 3 5 8 12 16Nominal load, kN 20 31.5 50 80 125 160Drum load, kN 22 35 56 90 140 180Minimum nominal speed of hoisting, v1,m/sSeries A 0,50 0,32 0,20 0,12 Series B 1,00 0,63 0,40 0,25 0,16 0,12Series C 0,80 0,50 0,32 0,25Maximum speed of setting down the load,v2,m/s0,25 0,20 0,20 0,1
42、2 0,10 0,08NOTE 1 The drum load is approximately 1,1 times the nominal load measured in kilonewtons.NOTE 2 The factor of 1,1 takes account of the loss through friction due to the sheaves; where the wire rope passes through the sheave, the friction coefficient of the sheave and rigidity loss of the w
43、ire rope shall be taken into account: the value is taken as 5 % for sliding bearings and 2 % for rolling bearings.6 Acceptance tests6.1 Rules concerning acceptance tests at manufacturers works by purchaser6.1.1 GeneralTests shall be carried out at the manufacturers works; where this is not possible,
44、 the tests may be carried out at a place to be agreed between the manufacturer and purchaser.The result of the tests carried out in accordance with 6.1.2 and 6.1.3 shall be stated in the test certificate.6.1.2 Type testing6.1.2.1 GeneralOne winch of each type shall be tested in accordance with 6.1.2
45、.2 and 6.1.2.3.6.1.2.2 Testing in working conditionsThe test shall be carried out as follows.a) 30 min continuous hoisting and lowering, through a distance of 10 m under drum load conditions allowing a 20 s pause between consecutive cycles, plus 5 min similar cycling on each additional gear ratio, a
46、s soon as possible after the 30 min test.b) While testing, the following shall be checked and measured:1) abnormal temperature of bearings;2) actual speed for hoisting and lowering;3) power input, in watts.c) The travel of the load after activation the brake system shall be checked. The operation of
47、 the automatic brake shall be checked when the power is switched off. ISO 2016 All rights reserved 5BS ISO 3078:2016ISO 3078:2016(E)6.1.2.3 Test on overloadThis test shall be carried out by hoisting a load equal to 1,25 times the nominal load through the distance of 10 m. During lowering, the winch
48、shall be stopped at least three times.6.1.3 Individual testFor products put into mass production after type test is carried out, individual test shall be carried out before delivery.The test shall be carried out as follows.a) 30 min running at maximum speed without load (15 min in each direction of
49、rotation).b) When the winch has reduction gear, each gear ratio shall be tested for an additional 5 min at maximum speed.c) While testing, the following shall be checked and measured:1) tightness against oil leakage;2) temperature of bearings;3) presence of abnormal noise;4) power input, in watts;5) rotation speed of the drum in each direction.d) At the end of the test, the winch shall be run through the full speed range to check for vibration.6.2 On-board acceptance testsThis test shall be carried out at the sa
