1、September 2007DEUTSCHE NORM English price group 7No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.40!$Q4“1469
2、717www.din.deDDIN 2559-3Preparation of joints for welding Part 3: Matching of inside diameters for circumferential welds onwelded tubesSchweinahtvorbereitung Teil 3: Anpassen der Innendurchmesser fr Rundnhte an geschweiten RohrenSupersedesDIN 2559-3:1990-10www.beuth.deIn case of doubt, the German-la
3、nguage original should be consulted as the authoritative text.Translation by DIN-Sprachendienst.Document comprises 9 pagesDIN 2559-3:2007-09 2 Foreword This standard has been prepared by Joint Committee NA 092-00-13 AA Schweien im Anlagen-, Behlter- und Rohrleitungsbau (DVS AG A 3) of the Normenauss
4、chuss Schweitechnik NAS (Welding Standards Committee). It is intended to submit this document to CEN/TC 121 “Welding” as a proposal for a European Standard. Amendments This standard differs from DIN 2559-3:1990-10 as follows: a) Dimensions and tolerances have been harmonized with DIN EN 10217-1:2005
5、-04 and DIN EN 10217-2:2005-04. Previous editions DIN 2559-3: 1990-10 1 Scope This standard specifies matching dimensions for butt joints welded from one side, with joint preparation as in DIN EN ISO 9692-1, for welded steel tubes having dimensions and tolerances as in DIN EN 10217-1:2005-04, 8.7 or
6、 DIN EN 10217-2:2005-04, 8.7. This document helps ensure proper matching of diameters and wall thicknesses without extensive corrections being necessary. This document may also be applied to other cylindrical hollow bodies, by analogy. 2 Normative references The following referenced documents are in
7、dispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. DIN EN 10217-1:2005-04, Welded steel tubes for pressure purposes Technical delivery condit
8、ions Part 1: Non-alloy steel tubes with specified room temperature properties DIN EN 10217-2:2005-04, Welded steel tubes for pressure purposes Technical delivery conditions Part 2: Electric welded non-alloy and alloy steel tubes with specified elevated temperature properties DIN EN ISO 9692-1, Weldi
9、ng and allied processes Recommendations for joint preparation Part 1: Manual metal-arc welding, gas-shielded metal-arc welding, gas welding, TIG welding and beam welding of steels DIN 2559-3:2007-09 3 3 Symbols and definitions Because technical delivery standards for tubes do not use uniform symbols
10、 for nominal diameter and nominal wall thickness, this standard uses the following symbols as defined below. dpmatching diameter; D outside diameter; Dminimalminimum allowable outside diameter; e.g. for tube manufacturing; t wall thickness; tccalculated wall thickness; tpminimum allowable wall thick
11、ness, e.g. for tube manufacturing. 4 Dimensions 4.1 General Figures 1 and 2 illustrate the matching diameter dpand wall thickness t. The following equation shall be used to calculate dp: dp= Dminimal 2 tp The equations specified in this standard are such that when preparing the matching diameter dpo
12、f outside diameter tubes, the wall thickness does not fall below the wall thickness tpfor any tube. The minimum allowable wall thicknesses tpfrom manufacturing for tubes with outside diameter and wall thickness tolerances as in DIN EN 10217-1:2005-04, Table 6 are given in Table 5, and tpvalues for t
13、ubes as in DIN EN 10217-2:2005-04, Table 7 are given in Table 6. Table 2 gives various equations for calculating the matching diameter dpdepending on the nominal outside diameter and wall thickness given in the relevant standards. The values for dpin Tables 3 and 4 are rounded off to the nearest hal
14、f or whole millimetre. . Figure 1 Joint preparation as in DIN EN ISO 9692-1, Ref. no. 1.3, matched Figure 2 Joint preparation as in DIN EN ISO 9692-1, Ref. no. 1.6, matched DIN 2559-3:2007-09 4 4.2 Tolerances Table 1 gives tolerances for the matching diameter dp. Table 1 Tolerances for dpDimensions
15、in millimetresdpTolerance 120 03,0120 320 00,14.3 Calculating the matching diameter Table 2 gives equations for calculating the matching diameter dp, with each equation numbered. The wall thicknesses and diameters are given in millimetres. The same conditions given in the technical delivery standard
16、s DIN EN 10217-1 and DIN EN 10217-2 are expressed in the tables as the same equations and indicated by a same equation number. The equations for calculating dpgiven in Table 2 are based on the preferred outside diameters D and wall thicknesses t specified in DIN EN 10217-1:2005-04, Table 5 and DIN E
17、N 10217-2:2005-04, Table 6 and on the outside diameter and wall thickness tolerances specified in DIN EN 10217-1:2005-04, Table 6 and DIN EN 10217-2:2005-04, Table 7. The matching diameters calculated and rounded off in accordance with Table 2 are given in Table 3 for welded steel tubes for pressure
18、 purposes as in DIN EN 10217-1 and in Table 4 for welded steel tubes for pressure purposes as in DIN EN 10217-2. Some of the matching diameters specified in Tables 3 and 4 are smaller than the theoretical inside diameter given by the outside diameter and wall thickness; these values are shaded in Ta
19、bles 3 and 4. Table 2 Equations for calculating dpfor tubes with outside diameters tolerances and wall thickness tolerances as in DIN EN 10217-1:2005-04, Table 6 or DIN EN 10217-2:2005-04, Table 7 Dimensions in millimetres Outside diameter D Wall thickness t Equation for matching diameter dp Number
20、of equation 2,9 )3,0(25,0p= tDd 1 2,9 762 22,2 dp, although this diameter is then larger than the matching diameter on the other side of the joint. Before welding, the weldability of the joint shall be established on the basis of the permissible edge offset. If the edge offset conditions are not met
21、, another manufacturing process shall be chosen, e.g. reducing, deposit welding, or widening. If the inside diameters of a joint to be welded are comparable, it is only necessary to match the smaller inside diameter to the larger inside diameter, taking care that the remaining joint wall thickness i
22、s greater than the minimum allowable wall thickness tpspecified in Tables 5 and 6. The wall thickness may only be smaller than the tpvalue specified in Tables 5 and 6 if further calculations show that the remaining wall thickness is within the specified limits. If, when welding tubes having the same
23、 nominal dimensions, the inside diameter of one side does not match, this diameter shall be measured again. If the re-measured value is smaller than the matching diameter required for this particular joint, then the measured smaller diameter shall be adjusted to match the larger inside diameter of t
24、he other tube, taking care that the specifications of Tables 5 and 6 regarding the minimum allowable wall thickness are met. The adjusted wall thickness may only be smaller than tpas in Tables 5 and 6 if further calculations show that the remaining wall thickness is within specified limits. DIN 2559
25、-3:2007-09 7 Table 3 Matching diameter dpas in Table 2 for tubes with outside diameter tolerances and wall thickness tolerances as in DIN EN 10217-1:2005-04, Table 6 (for diameters 48,3 mm, see Table 4) Dimensions in millimetres Outside diameter D series Wall thickness t (as in DIN EN 10217-1:2005-0
26、4, Table 5) Outside diameter D series 1,4 1,6 1,8 2 2,3 2,6 2,9 3,2 3,6 4 4,5 5 5,6 6,3 7,1 8 8,8 10 11 12,5 14,2 16 17,5 20 22,2 25 28 30 32 36 40 1 2 3 Matching diameter dp for tubes with outside diameter D and nominal wall thickness t with tolerances as in DIN EN 10217-1:2005-04, Table 6 1 2 3 51
27、 48 47,5 47 47 46 45,5 45 44,5 44 43 42 41 40 38,5 37 35,5 34 51 54 51 50,5 50 50 49 48,5 48 47,5 46,5 46 45 44 43 41,5 40 38,5 37 35 54 57 54 53,5 53 53 52 51,5 51 50,5 49,5 49 48 47 46 44,5 43 41,5 40 38 57 60,3 57 57 56,5 56 55,5 55 54 53,5 53 52 51,5 50,5 49 48 46,5 44,5 43,5 41 60,3 63,5 60,5 6
28、0 59,5 59 58,5 58 57,5 57 56 55,5 54,5 53,5 52,5 51 49,5 48 46,5 44 63,5 70 67 66,5 66 66,5 65 64,5 64 63,5 62,5 62 61 60 58,5 57,5 56 54,5 53 50,5 70 73 70 69,5 69 68,5 68 67,5 67 66,5 65,5 65 64 63 61,5 60,5 59 57,5 56 53,5 73 76,1 73 72,5 72 71,5 71 70,5 70 69,5 68,5 68 67 66 65 63,5 62 60,5 59 5
29、6,5 76,1 82,5 79 79 78,5 78 77,5 77 76 76,5 75 74 73,5 72,5 71 70 68,5 66,5 65 63 82,5 88,9 85,5 85 85 84,5 84 83 82,5 82 81,5 80,5 79,5 79 77,5 76 74,5 73 71,5 69,5 88,9 101,6 98 97,5 97,5 97 96,5 95,5 95 94,5 94 93 92 91,5 90 88,5 87,5 85,5 84 82 101,6108 104,5 104 103,5 103,5 102,5 102 101,5 101
30、100 99,5 98,5 97,5 96,5 95 93,5 92 90,5 88,5 86,5 108 114,3 110,5 110,5 110 109,5 109 108,5 107,5 107 106,5 105,5 105 104 102,5 101,5 100 98 96,5 94,5 92,5 114,3 127 123 122,5 122 121,5 121 120,5 119,5 119 118,5 117,5 116,5 115 114 112,5 111 109,5 107 105 127 133 129 128,5 128 127,5 127 126 125,5 12
31、5 124 123,5 122,5 121 120 118,5 116,5 115 113 111 133 139,7 135,5 135 134,5 134 133,5 133 132,5 131,5 131 130 129 127,5 126,5 125 123,5 122 119,5 118 139,7 141,3 137 136,5 136 135,5 135 134,5 134 133 132,5 131,5 130,5 129,5 128 126,5 125 123,5 121 119,5 141,3152,4 148 147,5 147 146,5 146 145,5 145 1
32、44 143,5 142,5 141,5 140,5 139 137,5 136 134,5 132 130,5 152,4 159 154,5 154 154 153 152,5 152 151,5 150,5 150 149 148 147 145,5 144 142,5 141 139 137 159 168,3 164 163,5 163 162,5 162 161 160,5 160 159 158,5 157,5 156 155 153,5 151,5 150 148 146 168,3 177,8 172,5 172 171 170,5 170 169,5 168,5 167,5
33、 167 165,5 164 162,5 161 159,5 157,5 155,5 177,8 193,7 188 187,5 187 186,5 186 185 184,5 183,5 182,5 181 180 178,5 177 175,5 173 171,5 139,7219,1 213,5 212,5 212 211,5 211 210 209,5 208,5 207,5 206,5 205 203,5 202 200,5 198,5 196,5 193,5 219,1 244,5 239 238,5 238 237 236,5 236 235 234,5 233,5 232 23
34、1 229,5 227,5 226 224 222 219,5 244,5 273 267,5 266,5 266 265,5 265 264 263,5 262,5 261,5 260,5 259 257,5 256 254,5 252,5 250,5 247,5 273 323,9 316,5 316 315,5 314,5 314 313 312 311 309,5 308 306,5 305 303 301 298 323,9 355,6 348 347,5 347 346 345,5 344,5 343,5 342,5 341 339,5 338 336,5 334,5 332,5
35、329,5 355,6 406,4 389,5 398 397,5 396,5 396 395 394 393 391,5 390 388,5 387 384,5 383 380 406,4 457 447,5 447 446 445 444,5 443 441,5 440,5 438,5 437 435 433 430,5 457 508 498 497,5 496,5 496 495 493,5 492,5 491 489 487,5 485,5 483,5 481 478 474,5 508 559 549 548 547,5 546,5 545,5 544,5 543 541,5 54
36、0 538,5 536 534,5 531,5 528,5 252 522,5 518 559 610 599,5 598,5 598 597 596 595 593,5 592 590,5 589 587 585 582 579 575,5 573 568,5 564,5 559 557 610 660 647,5 646,5 646 644,5 643 641,5 640 638,5 636,5 634,5 632 628,5 625,5 622,5 618 614 609 607 599 660 711 698 697,5 696,5 695 694 692,5 690,5 689 68
37、7 685 652,5 679,5 676 673 668,5 664,5 659,5 657,5 649,5 645,5 711 762 749 748 747 754,5 744,5 743 741,5 740 737,5 736 733 730 726,5 724 719 715 710 708 700 696 762 813 799,5 798,5 797,5 796,5 795 793,5 792 790,5 788,5 786,5 784 780,5 777,5 774,5 770 766 761 759 751 747 813 864 850,5 849,5 848,5 847,
38、5 846 844,5 843 841,5 839,5 837,5 835 831,5 828,5 825,5 821 817 812 810 802 798 790 782 864 914 900,5 899,5 898,5 897,5 896 894,5 893 891,5 889,5 887,5 885 881,5 878,5 875,5 871 867 862 860 852 848 840 832 914 1 016 1 002,5 1 001,5 1 000,5 999,5 989 996,5 996 993,5 991,5 989,5 987 983,5 980,5 977,5
39、973 969 964 962 954 950 942 934 1 016 1 067 1 051,5 1 050,5 1 049 1 047,5 1 046 1 044,5 1 042,5 1 040,5 1 038 1 034,5 1 031,5 1 028,5 1 024 1 020 1 015 1 013 1 005 1 001 993 985 1 067 1 118 1 102,5 1 101,5 1 100 1 098,5 1 097 1 095,5 1 093,5 1 091,5 1 089 1 085,5 1 082,5 1 079,5 1 075 1 071 1 066 1
40、064 1 056 1 052 1 044 1 036 1 118 1 168 1 152,5 1 151,5 1 150 1 148,5 1 147 1 145,5 1 143,5 1 141,5 1 139 1 135,5 1 132,5 1 129,5 1 125 1 121 1 116 1 114 1 106 1 102 1 094 1 086 1 168 1 219 1 203,5 1 202,5 1 201 1 199,5 1 198 1 196,5 1 194,5 1 192,5 1 190 1 186,5 1 183,5 1 180,5 1 176 1 172 1 167 1
41、165 1 157 1 153 1 145 1 137 1 219 1 321 1 303 1 301,5 1 300 1 298,5 1 296,5 1 294,5 1 292 1 288,5 1 285,5 1 282,5 1 278 1 274 1 269 1 267 1 259 1 255 1 247 1 239 1 321 1 422 1 404 1 402,5 1 401 1 399,5 1 397,5 1 395,5 1 393 1 389,5 1 386,5 1 383,5 1 379 1 375 1 370 1 368 1 360 1 356 1 348 1 340 1 42
42、2 1 524 1 506 1 504,5 1 503 1 501,5 1 499,5 1 497,5 1 495 1 491,5 1 488,5 1 485,5 1 481 1 477 1 472 1 470 1 462 1 458 1 450 1 442 1 524 1 626 1 608 1 606,5 1 605 1 603,5 1 601,5 1 599,5 1 597 1 593,5 1 590,5 1 587,5 1 583 1 579 1 574 1 572 1 564 1 560 1 552 1 544 1 626 1 727 1 707,5 1 706 1 704,5 1
43、702,5 1 700,5 1 698 1 694,5 1 691,5 1 688,5 1 684 1 680 1 675 1 673 1 665 1 661 1 653 1 645 1 727 1 829 1 809,5 1 808 1 806,5 1 804,5 1 802,5 1 800 1 796,5 1 793,5 1 790,5 1 786 1 782 1 777 1 775 1 767 1 763 1 755 1 747 1 829 1 930 1 909 1 907,5 1 905,5 1 903,5 1 901 1 897,5 1 894,5 1 891,5 1 887 1
44、883 1 878 1 876 1 868 1 864 1 856 1 848 1 930 2 032 2 011 2 009,5 2 007,5 2 005,5 2 003 1 999,5 1 996,5 1 993,5 1 989 1 885 1 980 1 978 1 970 1 966 1 958 1 950 2 032 2 134 2 111,5 2 109,5 2 107,5 2 105 2 101,5 2 098,5 2 095,5 2 091 2 087 2 082 2 080 2 072 2 068 2 060 2 052 2 134 2 235 2 212,5 2 210,
45、5 2 208,5 2 206 2 202,5 2 199,5 2 196,5 2 192 2 188 2 183 2 181 2 173 2 169 2 161 2 153 2 235 2 337 2 312,5 2 310,5 2 308 2 304,5 2 301,5 2 298,5 2 294 2 290 2 285 2 283 2 275 2 271 2 263 2 255 2 337 2 438 2 413,5 2 411,5 2 409 2 405,5 2 402,5 2 399,5 2 395 2 391 2 386 2 384 2 376 2 372 2 364 2 356
46、2 438 2 540 2 515,5 2 513,5 2 511 2 507,5 2 504,5 2 501,5 2 497 2 493 2 488 2 486 2 478 2 474 2 466 2 458 2 540 Matching diameter dp for tubes with outside diameter D and nominal wall thickness t with tolerances as in DIN EN 10217-1:2005-04, Table 6 1 2 3 1,4 1,6 1,8 2 2,3 2,6 2,9 3,2 2,6 4 4,5 5 5,
47、6 6,3 7,1 8 8,8 10 11 12,5 14,2 16 17,5 20 22,2 25 28 30 32 36 40 1 2 3 Outside diameter D series Wall thickness t (as in DIN EN 10217-1:2005-04, Table 5) Outside diameter D series DIN 2559-3:2007-09 8 Table 4 Matching diameter dpas in Table 2 for tubes with outside diameter and wall thickness toler
48、ances as in DIN EN 10217-2:2005-04, Table 6 or as in DIN EN 10217-1:2005-04, Table 6 (For diameters 508 mm, see Table 3) Dimensions in millimetres Outside diameter D series Wall thickness t (as in DIN EN 10217-1:2005-04, Table 5 or DIN EN 10217-2:2005-04, Table 5) Outside diameter D series 1,4 1,6 1,8 2 2,3 2,6 2,9 3,2 3,6 4 4,5 5 5,6 6,3 7,1 8 8,8 10 11 12,5 14,2 16 17,5 20 22,2 25 28 30 32 36 40 1 2 3 Matching diameter dp for tubes with outside diameter D and nominal wall thickness t with tolerances as in DIN EN 10217-1:2005-04, Table 6 or DIN EN 10217-2:2005-04, T
