1、March 2011 Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS
2、21.060.40!$rA“1793004www.din.deDDIN 302Countersunk head rivets Nominal diameters 10 mm to 36 mmEnglish translation of DIN 302:2011-03Senkniete Nenndurchmesser 10 mm bis 36 mmEnglische bersetzung von DIN 302:2011-03Rivets tte fraise Diamtres nominaux de 10 mm 36 mmTraduction anglaise de DIN 302:2011-
3、03SupersedesDIN 302:1993-05www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.1611.11 DIN 302:2011-03 2 A comma is used as the decimal marker. Contents Page Foreword . 3 1 Scope . 4 2 Normative references . 4 3 Dimensions 4 4 Technica
4、l delivery conditions . 9 5 Designation . 9 6 Application 10 Bibliography . 16 DIN 302:2011-03 3 Foreword This standard has been prepared by Working Committee NA 067-00-09 AA Verbindungselemente ohne Gewinde of the Normenausschuss Mechanische Verbindungselemente (Fasteners Standards Committee). Atte
5、ntion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. The DIN 4000-163 tabular layout of product properties shall apply to rivets covered in this standard. Ame
6、ndments This standard differs from DIN 302:1993-05 as follows: a) normative references have been updated; b) in Table 4 (formerly Table 2), further materials have been included and the data relating to minimum tensile strength have been dropped; c) the designation has been changed; d) equations for
7、calculating head and shank masses have been included. Previous editions DIN LON 507 = DIN 30507: 1931x-04 DIN LON 508 = DIN 30508: 1931x-04 DIN 302-1: 1921-11, 1948-07, 1956-06 DIN 302-2: 1923-10, 1952-02 DIN 302-4: 1923-10, 1952-02 DIN 302: 1977-07, 1993-05 DIN 302:2011-03 4 1 Scope This standard s
8、pecifies dimensions, masses and technical delivery conditions for countersunk head rivets with nominal diameters from 10 mm to 36 mm. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies
9、. For undated references, the latest edition of the referenced document (including any amendments) applies. DIN 101, Rivets Technical specifications DIN 4000-163, Tabular layout of product properties Part 163: Fasteners without thread DIN EN 1301-2, Aluminium and aluminium alloys Drawn wire Part 2:
10、Mechanical properties DIN EN 10263-2, Steel rod, bars and wire for cold heading and cold extrusion Part 2: Technical delivery conditions for steels not intended for heat treatment after cold working DIN EN 10263-5, Steel rod, bars and wire for cold heading and cold extrusion Part 5: Technical delive
11、ry conditions for stainless steels DIN EN 12166, Copper and copper alloys Wire for general purposes DIN EN ISO 4042, Fasteners Electroplated coatings 3 Dimensions See Figure 1 and Table 1. Figure 1 Dimensions of countersunk head rivet (nominal diameters from 10 mm to 36 mm) (notation) DIN 302:2011-0
12、3 5 Table 1 Dimensions and masses Dimensions in millimetres d1Nominal size 10 12 (14) 16 (18) 20 (22) 24 (27) 30 (33) 36 Limit deviations 0,2 0,3 +5 0 75 60 45 d2h16 14,5 18,0 21,5 26 30,0 31,5 34,5 38,0 42,0 42,5 46,5 51,0 d3min. 9,4 11,3 13,2 15,2 17,1 19,1 20,9 22,9 25,8 28,6 31,6 34,6 k 3 4 5 6,
13、5 8 10 11 12 13,5 15 16,5 18 e max. 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,5 15,0 16,5 18,0 r2 32 45 60 85 105 120 75 85 110 120 145 170 w 1 1 1 1 1 1 2 2 2 2 2 2 l Mass (7,85 kg/dm3) kg/1 000 units aNominal size Limit deviations 10 +0,58 0 7,93 - - - - - - - - - - - 12 +0,70 0 9,17 13,8 - - - - - -
14、- - - - 14 10,4 15,6 22,2 - - - - - - - - - 16 11,7 17,4 24,6 35,1 - - - - - - - - 18 12,9 19,2 27,1 38,3 51,5 - - - - - - - 20 +0,84 0 14,1 21,0 29,5 41,4 55,5 69,2 - - - - - - 22 15,4 22,7 31,9 44,6 59,5 74,2 95 - - - - - 24 16,6 24,5 34,3 47,8 63,4 79,1 101 123 - - - - 26 17,9 26,3 36,7 50,9 67,4
15、 84,1 107 130 - - - - 28 19,1 28,1 39,2 54,1 71,4 89,0 113 137 177 - - - 30 20,3 29,9 41,6 57,2 75,4 93,9 119 145 185 218 - - 32 +1,0 0 21,6 31,6 44,0 60,4 79,4 98,9 125 152 194 229 - - 34 22,8 33,4 46,4 63,6 83,3 104 131 159 203 240 294 - 36 24,1 35,2 48,8 66,7 87,3 109 137 166 212 251 307 373 38 2
16、5,3 37,0 51,3 69,9 91,3 114 143 173 221 262 321 389 40 26,5 38,8 53,7 73,0 95,3 119 149 180 230 273 334 405 42 27,8 40,5 56,1 76,2 99,3 124 155 187 239 284 348 421 45 29,6 43,2 59,7 80,9 105 131 164 198 253 301 368 445 48 31,5 45,9 63,4 85,7 111 138 173 208 266 318 388 468 50 32,7 47,7 65,8 88,8 115
17、 143 179 216 275 329 401 484 52 +1,2 0 34,0 49,4 68,2 92,0 119 148 185 223 284 340 415 500 55 35,8 52,1 71,8 96,7 125 156 193 233 298 357 435 524 58 37,7 54,8 75,5 101 131 163 202 244 311 373 455 548 60 38,9 56,6 77,9 105 135 168 208 251 320 384 468 564 62 40,2 58,3 80,3 108 139 173 214 258 329 395
18、482 580 65 42,0 61,0 83,9 113 145 180 223 269 343 412 502 604 68 43,9 63,7 87,6 117 151 188 232 279 356 429 522 628 DIN 302:2011-03 6 Table 1 (continued) d1Nominal size 10 12 (14) 16 (18) 20 (22) 24 (27) 30 (33) 36 Limit deviations 0,2 0,3 +5 0 75 60 45 d2h16 14,5 18,0 21,5 26,0 30,0 31,5 34,5 38,0
19、42,0 42,5 46,5 51,0 d3min. 9,4 11,3 13,2 15,2 17,1 19,1 20,9 22,9 25,8 28,6 31,6 34,6 k 3,0 4,0 5,0 6,5 8,0 10,0 11,0 12,0 13,5 15,0 16,5 18,0 e max. 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 13,5 15,0 16,5 18,0 r2 32 45 60 85 105 120 75 85 110 120 145 170 w 1 1 1 1 1 1 2 2 2 2 2 2 l Mass (7,85 kg/dm3) kg/
20、1 000 units a Nominal size Limit deviations 70 +1,2 0 45,1 65,5 90,0 120 155 193 238 287 365 440 536 644 72 46,4 67,2 92,4 124 159 198 244 294 374 451 549 660 75 48,2 69,9 96,0 128 165 205 253 304 388 468 569 684 78 50,1 72,6 99,7 133 171 212 262 315 401 484 589 708 80 51,3 74,4 102 136 175 217 268
21、322 410 495 603 724 85 +1,4 0 54,4 78,8 108 144 185 230 283 340 432 523 636 764 90 57,5 83,3 114 152 195 242 298 358 455 551 670 804 95 60,6 87,7 120 160 205 254 313 375 477 579 703 844 100 63,7 92,2 126 168 215 267 328 393 500 606 737 884 105 66,8 96,6 132 176 225 279 342 411 522 634 770 924 110 69
22、,9 101 138 184 235 292 357 429 545 662 804 964 115 73,0 106 144 192 245 304 372 446 567 690 837 1 004 120 76,1 110 150 199 254 316 387 464 590 717 871 1 044 125 +1,6 0 79,2 114 157 207 264 329 402 482 612 745 905 1 084 130 82,3 119 163 215 274 341 417 500 634 773 938 1 124 135 85,4 123 169 223 284 3
23、53 432 517 657 801 972 1 164 140 88,5 128 175 231 294 366 447 535 679 828 1 005 1 204 145 91,6 132 181 239 304 378 462 553 702 856 1 039 1 244 150 94,7 137 187 247 314 390 477 571 724 884 1 072 1 283 155 97,8 141 193 255 324 403 491 588 747 912 1 106 1 323 160 100,9 146 199 263 334 415 506 606 769 9
24、39 1 139 1 363 Bracketed sizes and intermediate lengths should be avoided if possible. Lengths exceeding 160 mm shall be graded in 10 mm increments. The values of mass specified are for guidance only. See Table 2 for a. DIN 302:2011-03 7 Table 2 Conversion factors for values of mass Table 3 Shank an
25、d head masses (steel) Nominal size d110 12 (14) 16 (18) 20 (22) 24 (27) 30 (33) 36 Mass of shank per mm kg/1 000 units (7,85 kg/dm3) 0,62 0,89 1,21 1,58 1,99 2,47 2,98 3,55 4,49 5,55 6,71 7,99 Mass of head kg/1 000 units (7,85 kg/dm3) 3,59 6,72 11,33 20,10 31,59 44,53 62,34 80,63 111,41 134,52 176,5
26、3 228,77 The values of mass given in Table 3 are guideline values calculated on the basis of the relevant nominal size. Values of mass for other dimensions or lengths shall be calculated using Equation (1): ( ) fGlGG += KST(1) where GTis the mass, in kg/1 000 units; GSis the shank mass per mm, in kg
27、/1 000 units; GKis the head mass, in kg/1 000 units; l is the shank length, in mm; f is the conversion factor for density and number of units (= 0,001 33mmdm). The head mass (steel) shall be calculated using Equation (2): ( )+=00013G232222223K22211wrwddddk(2) where GKis the head mass, in kg/1 000 un
28、its; d2is the nominal diameter of the head, in mm; r2is the head radius, in mm; w is the height of the mushroom head, in mm; k is the total head height, in mm; Material St, stainless steel Cu CuZn Al Conversion factor 1,000 1,134 1,070 0,344 DIN 302:2011-03 8 is the density, in kg/dm3(for steel 7,85
29、 kg/dm3). The shank mass (steel) per mm shall be calculated using Equation (3): =0001mm1421SdG (3) where GSis the shank mass per mm, in kg/1 000 units; d1is the nominal diameter of the shank, in mm; is the density, in kg/dm3(for steel 7,85 kg/dm3). Intermediate sizes for d2and k shall be calculated
30、using Equations (4) and (5). The results shall be rounded to the nearest 0,5 mm. new11121new2dddd = (4) In Equation (4) d2newis the head diameter for intermediate sizes, in mm; d1newis the shank diameter for intermediate sizes, in mm; d11is the next highest shank diameter d1according to Table 1, in
31、mm; d21is the next highest head diameter d2according to Table 1, in mm. new111newddXk = (5) In Equation (5) knewis the head height for intermediate sizes, in mm; X is the next highest value of k, in mm; d1newis the shank diameter for intermediate sizes, in mm; d11is the next highest shank diameter d
32、1according to Table 1, in mm. The tolerances specified in this standard shall also apply to intermediate sizes. Dimension emaxis given by 0,5 d1new. Radius r2shall be assumed to be approximately equal to 0,5 d1new. The head angle and dimension w shall be equal to those of the next highest nominal si
33、ze. DIN 302:2011-03 9 4 Technical delivery conditions See Table 4. Table 4 Technical delivery conditions MaterialaSteel Nonferrous metal Stainless steel St = C4C or C10C, at the manufacturers discretion CuZn = CuZn37 Cu = Cu-DHP Al = EN AW-1050A Al 99,5 X3CrNiCu18-9-4 Standard DIN EN 10263-2 DIN EN
34、12166 DIN EN 12166 DIN EN 1301-2 DIN EN 10263-5 Dimensional and geometrical tolerances DIN 101 Surface finish Standard finish: bright Where a specific protective coating is required (e.g. an electroplated coating complying with DIN EN ISO 4042), this shall be agreed when ordering. The tolerances and
35、 limit deviations specified in Table 1 shall also apply after coating. Testing of mechanical properties DIN 101 Heat treatment For steel: soft annealed (85 HV to 130 HV) or subject to agreement. For other materials: subject to agreement. Acceptance inspection DIN 101 aOther materials shall be subjec
36、t to agreement. 5 Designation Designation of a countersunk head rivet with a nominal diameter d1= 16 mm and a length l = 40 mm, made of steel (St): Countersunk head rivet DIN 302 16 40 St DIN 302:2011-03 10 6 Application Table 5 specifies hole diameters and gives guideline values for upset head dime
37、nsions and maximum grip lengths of both round head (A) (see Figure 2) and countersunk head (B) (see Figure 3) rivets. Figure 2 Type A, upset head rounded Figure 3 Type B, upset head countersunk The grip lengths specified in Table 5 are for guidance only. Trial riveting is recommended, especially if
38、in the case of series production. DI N 302: 2011 - 03 11 T ab l e 5 H o l e d i am et er s an d g u i d e l i n e v a l u e s fo r u p s e t h e a d d i m e n s i o n s a n d g r i p l e n g th s D i me n si o n s i n m il lim e t r es d110 12 ( 14) 16 ( 18) 20 ( 22) 24 ( 27) 30 ( 33) 36 d7H1 2 10,
39、5 13 ,0 15 ,0 17 ,0 19 ,0 21 ,0 23 ,0 25 ,0 28 ,0 31 ,0 34 ,0 37 ,0 R ound he a d ( A ) d816 19 22 25 28 32 36 40 43 48 53 58 k16, 5 7, 5 9 ,0 10 ,0 11, 5 13 ,0 14 ,0 16 ,0 17 ,0 19 ,0 21 ,0 23 ,0 r1 8 ,0 9, 5 11 ,0 13 ,0 14, 5 16, 5 18, 5 20, 5 22 ,0 24, 5 27 ,0 30 ,0 C ount e r s unk h ead ( B ) d
40、816 ,0 19 ,0 22 ,0 26 ,0 29 ,0 31 ,0 34, 5 37 ,0 41, 5 44 ,0 48 ,0 52 ,0 r2 32 45 60 85 105 120 75 85 110 120 145 170 w 1 1 1 1 1 1 2 2 2 2 2 2 t14, 2 5, 1 5, 7 7 ,0 7, 7 10 ,0 11, 3 11, 7 13, 1 17, 5 18, 5 20 ,0 75 60 45 l M a x i m u m gr i p l engt h sma xA B A B A B A B A B A B A B A B A B A B A
41、 B A B 10 8 12 9 14 10 10 16 2 11 2 11 18 4 13 4 12 4 12 20 6 15 6 14 6 14 22 8 16 8 16 8 16 24 10 17 10 17 10 17 8 16 26 14 19 12 18 12 18 10 17 8 16 28 15 20 14 19 13 19 12 18 10 18 30 16 22 15 20 14 20 13 20 12 20 8 20 32 18 24 16 22 15 22 14 22 14 22 10 21 8 20 DI N 302: 2011 - 03 12 T ab l e 5
42、( c ont i n ued ) d110 12 ( 14) 16 ( 18) 20 ( 22) 24 ( 27) 30 ( 33) 36 d7H1 2 10, 5 13 ,0 15 ,0 17 ,0 19 ,0 21 ,0 23 ,0 25 ,0 28 ,0 31 ,0 34 ,0 37 ,0 R ound he a d ( A ) d816 19 22 25 28 32 36 40 43 48 53 58 k16, 5 7, 5 9 ,0 10 ,0 11, 5 13 ,0 14 ,0 16 ,0 17 ,0 19 ,0 21 ,0 23 ,0 r1 8 ,0 9, 5 11 ,0 13
43、 ,0 14, 5 16, 5 18, 5 20, 5 22 ,0 24, 5 27 ,0 30 ,0 C ount e r s unk h ead ( B ) d816 ,0 19 ,0 22 ,0 26 ,0 29 ,0 31 ,0 34, 5 37 ,0 41, 5 44 ,0 48 ,0 52 ,0 r2 32 45 60 85 105 120 75 85 110 1 20 145 170 w 1 1 1 1 1 1 2 2 2 2 2 2 t14, 2 5, 1 5, 7 7 ,0 7, 7 10 ,0 11, 3 11, 7 13, 1 17, 5 18, 5 20 ,0 75 6
44、0 45 l M a x i m u m gr i p l engt h sma xA B A B A B A B A B A B A B A B A B A B A B A B 34 19 25 18 24 17 24 16 24 15 24 12 22 10 22 36 20 26 20 26 18 26 17 26 16 25 14 24 12 24 8 22 38 22 28 22 28 20 28 18 28 18 26 16 26 14 26 10 24 40 24 30 24 30 22 30 20 30 19 28 18 28 16 28 12 26 10 26 42 26 3
45、2 26 32 24 32 22 32 20 30 19 30 18 30 14 28 12 28 45 28 35 28 34 26 34 24 34 22 32 20 32 19 32 16 30 14 30 14 28 48 32 38 30 36 28 36 26 36 24 34 22 34 20 34 18 32 16 32 16 30 50 34 40 32 38 30 38 28 38 26 36 24 36 22 36 20 34 18 34 18 32 16 32 52 36 42 34 40 32 40 30 40 28 38 26 38 24 38 22 36 20 3
46、6 20 34 18 34 55 36 43 34 42 32 42 30 41 28 40 26 40 24 40 22 38 22 36 20 36 20 40 58 38 46 36 44 34 44 32 44 30 42 28 42 26 42 24 43 24 38 22 38 22 42 DI N 302: 2011 - 03 13 T ab l e 5 ( c ont i n ued ) d110 12 ( 14) 16 ( 18) 20 ( 22) 24 ( 27) 30 ( 33) 36 d7H1 2 10, 5 13 ,0 15 ,0 17 ,0 19 ,0 21 ,0
47、23 ,0 25 ,0 28 ,0 31 ,0 34 ,0 37 ,0 R ound he a d ( A ) d816 19 22 25 28 32 36 40 43 48 53 58 k16, 5 7, 5 9 ,0 10 ,0 11, 5 13 ,0 14 ,0 16 ,0 17 ,0 19 ,0 21 ,0 23 ,0 r1 8 ,0 9, 5 11 ,0 13 ,0 14, 5 16, 5 18, 5 20, 5 22 ,0 24, 5 27 ,0 30 ,0 C ount e r s unk h ead ( B ) d816 19 22 26 29 31 34, 5 37 41,
48、5 44 48 52 r2 32 45 60 85 105 120 75 85 110 120 145 170 w 1 1 1 1 1 1 2 2 2 2 2 2 t14, 2 5, 1 5, 7 7 ,0 7, 7 10 ,0 11, 3 11, 7 13, 1 17, 5 18, 5 20 ,0 75 60 45 l M a x i m u m gr i p l engt h sma xA B A B A B A B A B A B A B A B A B A B A B A B 60 40 48 38 46 36 46 34 46 32 44 30 44 28 44 26 44 26 44 24 44 24 44 62 40 48 38 48 36 48 34 46 32 46 30 46 28 46 28 46 26 46 26 46 65 44 50 40 50 38 50 36 48 34 48 32 48 32 48 30 48 28 48 28 48 68 46 53 44 52 42 52 40 51 38 51 36 50 34 50 32 50 30 50 30 50 70 48 55 46 54 44 54 42 52 40 52 38 52 36 52 34 52 32 52 32 52 72 48 56 46 56 44
