1、DEUTSCHE NORM December 1998 Methods of test for mortar for masonry Part 4: Determination of consistence of fresh mortar (by plunger penetration) English version of DIN EN 1015-4 DIN - EN 1015-4 ICs 91.1 00.1 o Descriptors: Building materials, mortar, masonry, consistence, testing. Prfverfahren fr Mr
2、tel fr Mauerwerk -Teil 4: Bestimmung der Konsistenz von Frischmrtel (mit Eindringgert) This standard supersedes parts of DIN 18555-2, September 1982 edition (see National foreword). European Standard EN 1015-4: 1998 has the status of a DIN Standard. A comma is used as the decimal marker. National fo
3、reword This standard has been prepared by CEN/TC 125. The responsible German body involved in its preparation was the Normenausschu Bauwesen (Building and Civil Engineering Standards Committee), Technical Committee Mauerwerksbau. This European Standard is part of a series of standards dealing with m
4、ortar for masonry within the scope of the EC Directive on the approximation of the laws, regulations and administrative provisions of the Member States relating to construction products. It should be noted that not all of the DIN Standards dealing with mortar for masonry need yet be withdrawn. This
5、is in keeping with resolution 22/97 taken by CEN/BTSl, which states that where packages of EN Standards are concerned, it shall be permitted for the relevant national standards to remain valid for longer periods than usual, until the EN package has been published in its entirety. In the case at hand
6、, all of the relevant EN Standards have not yet been published, and CEN/TC 125 has therefore decided to extend the period of validity for relevant national standards until the end of September 2000. Amendments DIN 18555-2, September 1982 edition, has been superseded by the specifications of EN 1 O1
7、5-4. Previous editions DIN 18555: 1972-01 DIN 18555-2: 1982-09. EN comprises 6 pages. No pari of this standard may be reproduced without the prior permission of Ref. No. DIN EN 1015-4 : 1998-1 V Deutsches Institut fur Normung e. V., Berlin. Luth Verlag GmbH, D-10772 Berlin, has the exclusive right o
8、f sale for German Standards (DIN-Normen). English price group 05 . Sales No. 1105 06.99 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1015-4 October 1998 ICs 91.1 00.1 o Descriptors: Building materials, mortar, masonry, consistence, testing. English version Methods of test for mortar for maso
9、nry Part 4: Determination of consistence of fresh mortar (by plunger penetration) Mthodes dessai des mortiers pour maconnerie - Partie 4: Dtermination de la consistance des mortiers frais (par pntration du piston) Prfverfahren fr Mrtel fr Mauer- werk - Teil 4: Bestimmung der Kon- sistenz von Frischm
10、rtel (mit Ein- d ringg ert) This European Standard was approved by CEN on 1998-09-04. CEN members are bound to comply with the CENKENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists a
11、nd bibliographical references concerning such national stand- ards may be obtained on application to the Central Secretariat or to any CEN member. The European Standards exist in three official versions (English, French, German). A version in any other language made by translation under the responsi
12、bility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, th
13、e Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, and the United Kingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels O 1998. CEN - All rights of exploitation in any form
14、and by any means reserved worldwide for CEN national members. Ref. No. EN 1015-4 : 1998 E Page 2 EN 1 O1 5-4 : 1998 Contents Page Foreword . 2 introduction . 3 1 Scope 2 Normative references. 3 3 Pnnciple . 3 4 Apparatus . . . 3 5 Sampling, preparation and storage of test samples . 4 6 Procedure 4 7
15、 Calculation and expression of results . 4 8 Test report 5 Annex A Bibliography (informative) . 5 Foreword This European Standard has been prepared by Technical Committee CENRC 125 “Masonry“, the secretariat of which is held by BSI. This European Standard shall be given the status of a national stan
16、dard, either by publication of an identical text or by endorsement, at the latest by April 1999, and conflicting national standards shall be withdrawn at the latest by September 2000. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Fr
17、ee Trade Association and includes the performance requirements referred to in the Eurocode for masonry Sructures. According to the CENEENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech R
18、epublic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Page 3 EN 1 O1 5-4 : 1998 Introduction Fresh mortar is brought to a dened level of consistence as measured using the plunger pene
19、tration rod prior to the assessment of those properties which are used to characterise it. Consistence is a measure of the fluidity andor wetness of the fresh mortar and gives a measure of the deformability of the fresh mortar when subjected to a certain type of stress. The consistence however is no
20、t directly associated with the manner in which the fresh mortar handles when used by a craftsman. Normally there will be a linear correlation between the plunger penetration value, measured according to this test method, and the flow value measured in accordance with prEN 1015-3, for the same type o
21、f mortar with increasing water content, but the slope will differ with different type of mortars. 1 Scope This European Standard specifies a method for determinuig the consistence of freshly mixed mortars (in the following briefly referred to as fresh mortars) including those containing mineral bind
22、ers and both dense and lightweight aggregates, whch is by means of the plunger penetration value. 2 Normative references This European Standard incorporates by dated or undated reference, provisions fi-om other publications. These normative references are cited at the appropriate places in the tex3
23、and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies.
24、 EN 1 O 15-2 Methods of test for mortar for masonry - Part 2 : Bulk sampling of mortars and preparation of test mortars. 3 Principle The plunger penetration value of a defined sample of fresh mortar is measured by the vertical penetration of a defined plunger rod which has been allowed to fall freel
25、y through a given height into the fresh mortar sample. 4 Apparatus 4.1 A plunger apparatus conforming to figure 1, and consisting of the following parts: Plunger stand with the base plate (A), frame, clamp with guide bushes (B) and fixing screw (C) Cylindrical vessel (D) secured centrally in a posit
26、ioning recess. Penetration rod (E) with an upper scale and having a plastics plunger (F) of circular cross-section at the base and with a hemispherical lower end of the same diameter. The total mass of the penetration rod and plunger is 90 g f 2 g. The penetration rod is fixed in an initial position
27、 100 mrn above the mortar surface, measured from the lower, hemispherical end of the plunger. 4.2 A tamper consisting of a rigid, non-absorptive rod of circular cross-section, approximately 40 mm in diameter and approximately 200 mm long. The tamping face is flat and at right angles to the length of
28、 the tamper. The mass of the tamper is 0:250 kg h 0,015 kg. Page 4 EN 1 O1 5-4 : 1998 4.3 A trowel 4.4 A palette knife 5 Sampling, preparation and storage of test samples The fresh mortar for this test shall have a minimum volume of 1,5 1 and shall be obtained by reduction of the bulk test sample (s
29、ee EN 1015-2) using a sample divider or by quartering. Ready to use mortars (factory-made wet mortars which are retarded), and pre-batched air-lime/sand wet mortars when not gauged with hydraulic binders, shall be tested within their specified workable life. Mortars that are made from dry constituen
30、ts and water shall be mixed in accordance with EN 1015-2 unless otherwise specified. The length of mixing period shall be measured from the moment all the constituents are introduced into the mixer. Before testing, the batch shall be gently stirred by hand using a trowel (4.3) or palette knife (4.4)
31、 in 5 -10 seconds to counteract any false setting etc., but without any additional mixing of the batch. Any deviation from the mixing procedure shall be noted. Two test samples shall be tested. 6 Procedure Using the fixing screw (4.1(C), secure the penetration rod (4.1(E) in its initial position. Wi
32、pe the plunger (4.1(F) clean with a damp cloth and dry before use. Fill the vessel (4.1(D) with mortar in two layers, each layer being compacted by 10 short strokes of the tamper (4.2). to ensure uniform filling of the vessel. Skim off the excess mortar with a palette knife leaving the mortar surfac
33、e plane and level with the top rim of the vessel. Do not trowel further. Place the filled vessel on the base plate (4.1 (A)and release the fixing screw, allowing the plunger to fall freely, starting from its initial position. Determine the penetration of the plunger into the mortar by reading the sc
34、ale on the lower side of the upper guide bush (4.1 (B) to the nearest mm. 7 Calculation and expression of results Calculate the mean value of the plunger penetration from the individual values for each mortar test sample, to the nearest mm. If the two individual values deviate from their mean value
35、by less than 10% use this mean value as the plunger penetration value of the mortar. If the two individual plunger penetration values deviate from their mean value by more than 10 %, repeat the test using further mortar from the reduced buk test sample (see Clause 5) and if the results deviate from
36、their mean value by less than 10% use the mean value from the repeat test as the plunger penetration value of the mortar. If the results differ by more than 10% consider the measurements unsatisfactory and take fresh test samples from the bulk test sample or laboratory prepared mortar and repeat the
37、 test. Page 5 EN 1 O1 5-4 : 1998 8 Test report The test report shall include the following information : a) the number, title and date of issue of this European Standard; b) the place, date and time of taking the bulk test sample; Note : This is the sample taken from the buk supply that is to be use
38、d for ail of the tests in EN 1015. c) the method used for taiung the bulk test sample (if known) and the name of the organization that took it; d) the type, origin and designation of the mortar by reference to the relevant part of prEN 998; e) preparation (mixing, casting) and storage (curing) condi
39、tions; f) the date and time of preparing test samples for test (i.e. date and time of any mixing, casting, moulding, or demoulding procedure, if appropriate); g) the date and time of testing; h) test results (individual measurements and the plunger penetration values in mm for each test sample) i) r
40、emarks, if any; Annex A Bibliography (informative) The following informative reference is made in this standard: prEN 10 15-3 Methods of test for mortar for masonry - Part 3 : Determination of consistence of fresh mortar (by flow table) This information is containcd on the certificate of sampling (see EN 1015-2) I Page 6 EN 1 O1 5-4 : 1998 Kev 3 Plastics plunger 6 Guide bush 4- 2 1 Cylindrical vessel 2 Base plate 7 Fixing screw 8 Penetration rod 4 Frame 5 Clamp 6 5 8 i 1 Figure 1 : Plunger test apparatus