DIN EN 10245-1-2012 Steel wire and wire products - Organic coatings on steel wire - Part 1 General rules German version EN 10245-1 2011《钢丝及丝材 钢丝有机涂层 第1部分 一般规则 德文版 EN 10245-1-2011》.pdf

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1、January 2012Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、 25.220.60; 77.140.65!$y+R“1860847www.din.deDDIN EN 10245-1Steel wire and wire products Organic coatings on steel wire Part 1: General rulesEnglish translation of DIN EN 10245-1:2012-01Stahldraht und Drahterzeugnisse Organische Beschichtungen auf Stahldraht Teil 1: Allgemeine RegelnEnglische bersetz

3、ung von DIN EN 10245-1:2012-01Fils et produits trfils en acier Revtements organiques sur fils dacier Partie 1: Principes gnrauxTraduction anglaise de DIN EN 10245-1:2012-01SupersedesDIN EN 10245-1:2001-07www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Doc

4、ument comprises 20 pages12.11 DIN EN 10245-1:2012-01 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ECISS/TC 106 “Wire rod and wires” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was the Norme

5、nausschuss Stahldraht und Stahl-drahterzeugnisse (Steel Wire and Wire Products Standards Committee), Working Committee NA 099-00-01 AA Stahldraht. Amendments This standard differs from DIN EN 10245-1:2001-07 as follows: a) the Introduction has been revised; b) normative references have been updated;

6、 c) the Bibliography has been updated; d) the standard has been editorially revised. Previous editions DIN EN 10245-1: 2001-07 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 10245-1 October 2011 ICS 25.220.60; 77.140.65 Supersedes EN 10245-1:2001English Version Steel wire and wire products - O

7、rganic coatings on steel wire - Part 1: General rules Fils et produits trfils en acier - Revtements organiques sur fils dacier - Partie 1: Principes gnraux Stahldraht und Drahterzeugnisse - Organische Beschichtungen auf Stahldraht - Teil 1: Allgemeine RegelnThis European Standard was approved by CEN

8、 on 17 September 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standar

9、ds may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and noti

10、fied to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuani

11、a, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.

12、Ref. No. EN 10245-1:2011: EEUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNGEN 10245-1:2011 (E) 2 Contents Page Foreword 4Introduction .51 Scope 52 Normative references 63 Terms and definitions .74 Requirements and testing methods for the organic co

13、ating material .94.1 General 94.2 Requirements .94.2.1 Composition .94.2.2 Colour 104.2.3 Apparent density. 104.2.4 Hardness 104.2.5 Tensile strength and elongation . 104.2.6 Shelf life . 104.2.7 The melt flow characteristics (extrusion index) 104.3 Test methods for organic coating materials as supp

14、lied by the manufacturer . 114.3.1 General . 114.3.2 Colour 114.3.3 Density . 114.3.4 Method for determining Shore Hardness of organic coating material 114.3.5 Method for determining the tensile strength and elongation 125 Requirements and testing methods for the organic coating on wire 125.1 Genera

15、l . 125.2 Requirements 125.2.1 Appearance of organic coating . 125.2.2 Colour 125.2.3 Gloss 125.2.4 Thickness of organic coating 125.2.5 Adherence of organic coating . 125.2.6 Resistance to impact (mechanical shock) . 125.2.7 Spark testing . 125.3 Testing methods . 135.3.1 Appearance of the organic

16、coating. 135.3.2 Colour 135.3.3 Gloss 135.3.4 Thickness of the organic coating 135.3.5 Adherence test 145.3.6 Impact resistance (mechanical shock) . 155.3.7 Spark test . 156 Performance tests for the organic coating 156.1 General . 156.2 Performance requirements 156.2.1 General . 156.2.2 Accelerated

17、 exposure test to artificial light (resistance to weathering) . 166.2.3 Accelerated exposure to salt spray 166.2.4 Accelerated exposure to humidity 166.2.5 Accelerated exposure to humid atmospheres containing levels of sulphur dioxide 166.2.6 Resistance to natural weathering (long term) . 16DIN EN 1

18、0245-1:2012-01 EN 10245-1:2011 (E) 3 6.3 Performance testing 166.3.1 General . 166.3.2 Test for accelerated artificial light exposure 166.3.3 Accelerated test for exposure to salt spray . 176.3.4 Accelerated exposure test for resistance to humidity 176.3.5 Accelerated exposure test for resistance to

19、 sulphur dioxide in a humid atmosphere 176.3.6 Long term natural weathering test 177 Retests 178 Inspection and Quality assurance . 17Bibliography 18DIN EN 10245-1:2012-01 EN 10245-1:2011 (E) 4 Foreword This document (EN 10245-1:2011) has been prepared by Technical Committee ECISS/TC 106 “Wire rod a

20、nd wires”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2012, and conflicting national standards shall be withdrawn at the latest by April 2012.

21、 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10245-1:2001. This standard is made up of the following p

22、arts: Part 1: General Rules; Part 2: PVC finished wire; Part 3: PE coated wire; Part 4: Polyester coated wire; Part 5: Polyamide coated wire. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standa

23、rd: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United K

24、ingdom. DIN EN 10245-1:2012-01 EN 10245-1:2011 (E) 5 Introduction This European Standard for organic coatings for steel wire covers the requirements of a general nature and applies also to coatings for which no specific requirements have been established in the subsequent parts of this standard. The

25、 subsequent parts of this standard deal more specifically with clearly defined coatings or groups of coatings. These coatings may have their own particular methods of application and their individual requirements which are specified in these parts of this standard, in other standards or in manufactu

26、rers data sheets. Because the standard specifies requirements and tests not only for the coating but also for the coating material, it has proved not practical to put all the requirements in one clause and all the tests in another one. Following structure has been chosen in order to limit complexity

27、 and to facilitate the use. In writing this series of standards consideration has been given to the nomenclature and transformation of organic coating materials as applied to steel wire products. These organic coating materials may, on application to wire and by their integration into the finished w

28、ire product, change their characteristics and properties. This standard specifies characteristics and tests not only for the organic coating but also for the coating materials both before and after their application to steel wire and wire products. In addition it specifies the requirements for perfo

29、rmance levels and testing methods on organic coating material which have become an integral and permanent part of the finished wire product. Therefore it has proven not to be practical to put all requirements in one clause and all the tests in another one. To aid continuity and in order to limit com

30、plexity, the following structure has been chosen for this standard: Clause 4 deals with the characteristics and testing methods of organic coating material as supplied by the manufacturer for the purposes of its application to the wire product. Tests described in this section are intended to be carr

31、ied out by the organic coating material manufacturer or the applicator before the coating operation. Clause 5 relates to the characteristics and testing methods for the “organic coating“ when the organic coating material has been applied to and has become an integral part of the finished wire. Conse

32、quently tests are intended to be in the main carried out by the coating “applicators“. Clause 6 defines the performance requirements and testing methods on the “organic coating“ of the finished wire product, and where this is not possible, tests will be carried out on “coated“ panels. 1 Scope This E

33、uropean Standard specifies the requirements for the characteristics and testing methods for organic coatings made of organic coating material suitable for the application on to steel wire and wire products of circular or other sections. Other organic materials which are applied intentionally or othe

34、rwise such as oils, greases, waxes and temporary finishes which do not become integral or a permanent part of the finished wire product are excluded from this standard DIN EN 10245-1:2012-01 EN 10245-1:2011 (E) 6 This European Standard is divided in a number of parts, with Part 1 covering the requir

35、ements of a general nature and applies to organic coatings and coating material for which no specific requirements have been established in the subsequent parts of prEN 10245. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated

36、references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10021:2006, General technical delivery conditions for steel products EN 10218-1, Steel wire and wire products General Part 1: Test methods EN 10218

37、-2, Steel wire and wire products General Part 2: Wire dimensions and tolerances EN 50395, Electrical test methods for low voltage energy cables EN 50396, Non electrical test methods for low voltage energy cables EN ISO 105-A08:2002, Textiles - Tests for colour fastness Part A08: Vocabulary used in c

38、olour measurement (ISO 105-A08:2001) EN ISO 527-1, Plastics - Determination of tensile properties - Part 1: General principles (ISO 527-1:1993 including Corr 1:1994) EN ISO 527-2, Plastics Determination of tensile properties Part 2: Test conditions for moulding and extrusion plastics (ISO 527-2:1993

39、 including Corr 1:1994) EN ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness) (ISO 868:2003) EN ISO 877 (all parts), Plastics Methods of exposure to solar radiation EN ISO 1183-1, Plastics Methods for determining the density of non-cellular p

40、lastics Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1:2004) EN ISO 1183-2, Plastics Methods for determining the density of non-cellular plastics Part 2: Density gradient column method (ISO 1183-2:2004) EN ISO 1183-3, Plastics Methods for determining the density

41、of non-cellular plastics Part 3: Gas pyknometer method (ISO 1183-3:1999) EN ISO 2808, Paints and varnishes Determination of film thickness (ISO 2808:2007) EN ISO 2811-1, Paints and varnishes Determination of density Part 1: Pyknometer method (ISO 2811-1:2011) EN ISO 2811-2, Paints and varnishes Dete

42、rmination of density Part 2: Immersed body (plummet) method (ISO 2811-2:2011) EN ISO 2811-3, Paints and varnishes Determination of density Part 3: Oscillation method (ISO 2811-3:2011) EN ISO 2811-4, Paints and varnishes Determination of density Part 4: Pressure cup method (ISO 2811-4:2011) DIN EN 10

43、245-1:2012-01 EN 10245-1:2011 (E) 7 EN ISO 2813, Paints and varnishes Determination of specular gloss of non-metallic paint films at 20, 60 and 85(ISO 2813:1994, including Technical Corrigendum 1:1997) EN ISO 3668, Paints and varnishes Visual comparison of the colour of paints (ISO 3668:1998) EN ISO

44、 4892-1, Plastics Methods of exposure to laboratory light sources Part 1: General guidance (ISO 4892-1:1999) EN ISO 4892-2, Plastics Methods of exposure to laboratory light sources Part 2: Xenon-arc lamps (ISO 4892-2:2006) EN ISO 4892-3, Plastics Methods of exposure to laboratory light sources Part

45、3: Fluorescent UV lamps (ISO 4892-3:2006) EN ISO 6270-1, Paints and varnishes Determination of resistance to humidity Part 1: Continuous condensation (ISO 6270-1:1998) EN ISO 6270-2, Paints and varnishes Determination of resistance to humidity Part 2: Procedure for exposing test specimens in condens

46、ation-water atmospheres (ISO 6270-2:2005) EN ISO 6988, Metallic and other non-organic coatings Sulfur dioxide test with general condensation of moisture (ISO 6988:1985) EN ISO 9227, Corrosion tests in artificial atmospheres Salt spray tests (ISO 9227:2006) ISO 1512, Paints and varnishes Sampling of

47、products in liquid or paste form ISO 4582, Plastics Determination of changes in colour and variations in properties after exposure to daylight under glass, natural weathering or laboratory light sources ISO 7724-2, Paints and varnishes Colorimetry Part 2: Colour measurement ISO 7724-3, Paints and va

48、rnishes Colorimetry Part 3: Calculations of colour differences 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 organic coating layer of organic coating material when deposited intentionally onto the wire/wire product substrate in a clearly specified manner NOTE On b

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