DIN EN 12164-2016 Copper and copper alloys - Rod for free machining purposes German version EN 12164 2016《铜和铜合金 高速切削用棒材 德文版本EN 12164-2016》.pdf

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1、November 2016 English price group 15No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 77.150.30!%q,“2587809www.din.de

2、DIN EN 12164Copper and copper alloys Rod for free machining purposes;English version EN 12164:2016,English translation of DIN EN 12164:2016-11Kupfer und Kupferlegierungen Stangen fr die spanende Bearbeitung;Englische Fassung EN 12164:2016,Englische bersetzung von DIN EN 12164:2016-11Cuivre et alliag

3、es de cuivre Barres pour dcolletage;Version anglaise EN 12164:2016,Traduction anglaise de DIN EN 12164:2016-11SupersedesDIN EN 12164:201108www.beuth.deDocument comprises 41 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.11.16

4、DIN EN 12164:2016-11 2 A comma is used as the decimal marker. National foreword This document (EN 12164:2016) has been prepared by Technical Committee CEN/TC 133 “Copper and copper alloys” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was DIN-Normenausschuss Ni

5、chteisenmetalle (DIN Standards Committee Nonferrous Metals), Working Committee NA 066-02-04 AA Strangpress- und Zieherzeugnisse. Amendments This standard differs from DIN EN 12164:2011-08 as follows: a) due to the market requirements for the restriction of lead content and modification of the chemic

6、al composition of alloy CuZn39Pb1 (CW611N), four new materials have been added: CuZn37Pb1 (CW605N), CuZn35Pb1,5AlAs (CW625N), CuZn33Pb1,5AlAs (CW626N) and CuZn33Pb1AlSiAs (CW725R); b) an optional procedure has been included for referring to restrictions to the chemical composition imposed by the 4 M

7、S Common Composition List for materials used for products accepted for contact with drinking water; c) the requirements and test methods for the resistance to dezincification have been modified; d) specifications for surface quality have been added; e) the mechanical properties for alloy CuZn21Si3P

8、(CW724R) have been amended. Previous editions DIN 1756: 1925-07, 1933-12, 1943-03, 1963x-07, 1969-07 DIN 1758: 1925-07, 1933-12, 1941-09 DIN 1761: 1925-07, 1939x-12, 1963x-07, 1969-07 DIN 1763: 1925-07, 1941-09, 1963x-07, 1969-07 DIN 1767: 1925-07, 1954-06 DIN 1773: 1927-07 DIN 1776: 1929-12, 1936-0

9、1, 1939-01, 1941-07 DIN 1782: 1929-12, 1935-01, 1963-07, 1969-07 DIN 1714: 1936-02 DIN 17672: 1957-04 DIN 17672-1: 1961-08, 1969-02, 1974-06, 1983-12 DIN 17672-2: 1961-08, 1969-06, 1974-06 DIN EN 12164: 1998-04, 2000-09, 2011-08 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12164 July 2016 IC

10、S 77.150.30 Supersedes EN 12164:2011English Version Copper and copper alloys - Rod for free machining purposes Cuivre et alliages de cuivre - Barres pour dcolletage Kupfer und Kupferlegierungen - Stangen fr die spanende Bearbeitung This European Standard was approved by CEN on 9 April 2016. CEN memb

11、ers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on applicati

12、on to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Managem

13、ent Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,

14、Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17

15、, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12164:2016 E2 Contents Page European foreword . 4 Introduction 6 1 Scope 7 2 Normative references 8 3 Terms and definitions . 8 4 Designations 8 4.1 Material .

16、8 4.1.1 General 8 4.1.2 Symbol . 9 4.1.3 Number . 9 4.2 Material condition 9 4.3 Product 9 5 Requirements 12 5.1 Composition . 12 5.2 Mechanical properties 12 5.3 Resistance to dezincification . 13 5.4 Residual stress level 13 5.5 Dimensions and tolerances 13 5.5.1 Diameter or width across-flats 13

17、5.5.2 Shape tolerances 13 5.5.3 Straightness 13 5.5.4 Length . 13 5.5.5 Corner radii 14 5.5.6 Twist of polygonal rod 14 5.5.7 Shaped ends . 14 5.6 Surface quality. 16 6 Sampling 16 6.1 General . 16 6.2 Analysis 16 6.3 Mechanical tests . 16 6.4 Dezincification resistance and stress corrosion resistan

18、ce tests . 16 7 Test methods . 17 7.1 Analysis 17 7.2 Tensile test . 17 7.2.1 General . 17 7.2.2 Location of test pieces 17 7.2.3 Shape and size of test pieces 17 7.2.4 Procedure for testing 17 7.2.5 Determination of results . 17 7.3 Hardness test . 18 7.4 Dezincification resistance test 18 7.5 Stre

19、ss corrosion resistance test 18 7.6 Determination of the electrical conductivity . 18 EN 12164:2016 (E) DIN EN 12164:2016-11 3 7.7 Retests 18 7.7.1 Analysis, tensile test, hardness test and dezincification resistance test, determination of the electrical conductivity 18 7.7.2 Stress corrosion resist

20、ance test 19 7.8 Rounding of results 19 8 Declaration of conformity and inspection documentation . 19 8.1 Declaration of conformity 19 8.2 Inspection documentation 19 9 Marking, packaging, labelling 19 Bibliography . 39 Figures Figure 1 Measurement of twist of polygonal rod . 14 Figure 2 Shaped ends

21、 of rod, Types 15 Tables Table 1 Indicative shaped ends dimensions 15 Table 2 Composition of low alloyed copper alloys 20 Table 3 Composition of copper-nickel-zinc alloys . 21 Table 4 Composition of copper-tin alloys . 21 Table 5 Composition of copper-zinc alloys. 22 Table 6 Composition of copper-zi

22、nc-lead alloys 23 Table 7 Composition of complex copper-zinc alloys . 25 Table 8 Mechanical properties of rod of low alloyed copper alloys 26 Table 9 Mechanical properties of rod of copper-nickel-zinc alloys 27 Table 10 Mechanical properties of rod of copper-tin alloys 29 Table 11 Mechanical propert

23、ies of rod of copper-zinc alloys . 30 Table 12 Mechanical properties of rod of copper-zinc-lead alloys . 32 Table 13 Mechanical properties of rod of complex copper-zinc alloys . 34 Table 14 Tolerances on diameter of round rod (including deviation from circular form) 36 Table 15 Tolerances on width a

24、cross-flats of regular polygonal rod . 36 Table 16 Tolerances on straightness of rod . 37 Table 17 Tolerances on length of nominal length rod . 37 Table 18 Corner radii for square, hexagonal and octagonal rod 37 Table 19 Maximum twist of square, hexagonal and octagonal rod . 38 Table 20 Sampling rat

25、e 38 EN 12164:2016 (E) DIN EN 12164:2016-11 4 European foreword This document (EN 12164:2016) has been prepared by Technical Committee CEN/TC 133 “Copper and copper alloys”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by pu

26、blication of an identical text or by endorsement, at the latest by January 2017, and conflicting national standards shall be withdrawn at the latest by January 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be

27、 held responsible for identifying any or all such patent rights. This document supersedes EN 12164:2011. Within its programme of work, Technical Committee CEN/TC 133 requested CEN/TC 133/WG 4 “Extruded and drawn products, forgings and scrap” to revise the following standard: EN 12164:2011, Copper an

28、d copper alloys Rod for free machining purposes. This document is one of a series of European Standards for the copper and copper alloy products rod, wire, profile and forgings. Other products are specified as follows: EN 12163, Copper and copper alloys Rod for general purposes; EN 12165, Copper and

29、 copper alloys Wrought and unwrought forging stock; EN 12166, Copper and copper alloys Wire for general purposes; EN 12167, Copper and copper alloys Profiles and bars for general purposes; EN 12168, Copper and copper alloys Hollow rod for free machining purposes; EN 13601, Copper and copper alloys C

30、opper rod, bar and wire for general electrical purposes; EN 13602, Copper and copper alloys Drawn, round copper wire for the manufacture of electrical conductors; EN 13605, Copper and copper alloys Copper profiles and profiled wire for electrical purposes. In comparison with EN 12164:2011, the follo

31、wing significant technical changes were made: a) addition of four new materials: CuZn37Pb1 (CW605N), CuZn35Pb1,5AlAs (CW625N), CuZn33Pb1,5AlAs (CW626N) and CuZn33Pb1AlSiAs (CW725R) due to the market requirements on restriction of lead and modification of the chemical composition for CuZn39Pb1 (CW611

32、N); b) introduction of an optional procedure how to refer to restrictions to the chemical composition imposed by the 4 MS Common Composition List for materials used for products accepted for contact with drinking water; c) requirements and test methods for resistance of dezincification modified; d)

33、provisions for surface quality added; EN 12164:2016 (E) DIN EN 12164:2016-11 5 e) mechanical properties for CuZn21Si3P (CW724R) modified. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard:

34、Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, S

35、weden, Switzerland, Turkey and the United Kingdom. EN 12164:2016 (E) DIN EN 12164:2016-11 6 Introduction The European Committee for Standardization (CEN) draws attention to the fact that it is claimed that compliance with this document may involve the use of a patent concerning the alloy CuZn21Si3P

36、(CW724R) and CuZn33Pb1AlSiAs (CW725R) given in 6.1. CEN takes no position concerning the evidence, validity and scope of this patent right. The holder of this patent right has ensured the CEN that he is willing to negotiate licenses either free of charge or under reasonable and non-discriminatory te

37、rms and conditions with applicants throughout the world. In this respect, the statement of the holder of this patent right is registered with CEN. For CuZn21Si3P (CW724R) information may be obtained from: Wieland-Werke AG Graf Arco Strae 36 D-89079 Ulm GERMANY For CuZn33Pb1AlSiAs (CW725R) informatio

38、n may be obtained from: Diehl Metall Messing Heinrich-Diehl-Strae 9 D-90552 Rthenbach/Pegnitz GERMANY Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights other than those identified above. CEN shall not be held responsible for identify

39、ing any or all such patent rights. CEN and CENELEC maintain online lists of patents relevant to their standards. Users are encouraged to consult the lists for the most up to date information concerning patents (ftp:/ftp.cencenelec.eu/EN/IPR/Patents/IPRdeclaration.pdf). Due to developing legislation,

40、 the composition of a material may be restricted to the composition specified in this European Standard with respect to individual uses (e.g. for the use in contact with drinking water in some Member States of the European Union). These individual restrictions are not part of this European Standard.

41、 Nevertheless, for materials for which traditional and major uses are affected, these restrictions are indicated. The absence of an indication, however, does not imply that the material can be used in any application without any legal restriction. EN 12164:2016 (E) DIN EN 12164:2016-11 7 1 Scope Thi

42、s European Standard specifies the composition, property requirements and dimensional tolerances for copper alloy rod, in the shape of circles, squares, hexagons or octagons, finally produced by drawing or extruding, especially intended for free machining purposes. The sampling procedures and the met

43、hods of test for verification of conformity to the requirements of this European Standard are also specified. EN 12164:2016 (E) DIN EN 12164:2016-11 8 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its applic

44、ation. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1173, Copper and copper alloys - Material condition designation EN 1412, Copper and copper alloys - European numbering system EN 1

45、655, Copper and copper alloys - Declarations of conformity EN 10204, Metallic products - Types of inspection documents EN 14977, Copper and copper alloys - Detection of tensile stress - 5 % ammonia test EN ISO 6506-1, Metallic materials - Brinell hardness test - Part 1: Test method (ISO 6506-1) EN I

46、SO 6509-1, Corrosion of metals and alloys - Determination of dezincification resistance of copper alloys with zinc - Part 1: Test method (ISO 6509-1) EN ISO 6892-1, Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892-1) ISO 1190-1, Copper and copper alloys Cod

47、e of designation Part 1: Designation of materials ISO 6957, Copper alloys Ammonia test for stress corrosion resistance 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 rod straight product of uniform cross-section along its whole length SOURCE

48、: EN 12163:2016, 3.1 3.2 deviation from circular form difference between the maximum and the minimum diameters measured at any one cross-section of a round product SOURCE: EN 12163:2016, 3.2 4 Designations 4.1 Material 4.1.1 General The material is designated either by symbol or by number (see Table

49、s 2 to 7). EN 12164:2016 (E) DIN EN 12164:2016-11 9 4.1.2 Symbol The material symbol designation is based on the designation system given in ISO 1190-1. NOTE Although material symbol designations used in this standard might be the same as those in other standards using the designation system given in ISO 1190-1, the detailed composition requirements are not necessarily the same. 4.1.3 Number The mat

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