DIN EN 12215-2010 en 2991 Coating plants - Spray booths for application of organic liquid coating materials - Safety requirements German version EN 12215 2004+A1 2009《涂覆设备 有机液体涂覆材料.pdf

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1、June 2010 Translation by DIN-Sprachendienst.English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 8

2、7.100!$i-i“1701070www.din.deDDIN EN 12215Coating plants Spray booths for application of organic liquid coating materials Safety requirements (includes Amendment A1:2009)English translation of DIN EN 12215:2010-06Beschichtungsanlagen Spritzkabinen fr flssige organische Beschichtungsstoffe Sicherheits

3、anforderungen (enthlt nderung A1:2009)Englische bersetzung von DIN EN 12215:2010-06Installations dapplication Cabines dapplication par pulvrisation de produits de revtement organiques liquides Prescriptions de scurit (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 12215:2010-06SupersedesDIN

4、 EN 12215:2005-02See start of validitywww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.5006.10 DIN EN 12215:2010-06 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 June 2010. National forewor

5、d This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 271, “Surface treatment equipment Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Stan

6、dards Committee), Working Committee NA 060-09-43 AA of Section Oberflchentechnik. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Direct

7、ive 2006/42/EC, which took effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the O

8、fficial Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). Amendments This standard differs from DIN EN 12215:2005-02 as follows: a)

9、The foreword has been revised. b) Reference to EN 14462:2005 (Noise test code) has been added and the former Annex C “Noise test code” has been deleted. c) In subclause 5.2.1 “Measures against shearing, crushing and drawing-in”, further requirements for fixed guards have been added. d) Clause 7 “Inf

10、ormation for use” has been updated. e) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been updated. f) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive

11、2006/42/EC” has been added. Previous editions DIN EN 12215: 2005-02 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12215:2004+A1 August 2009 ICS 87.100 Supersedes EN 12215:2004English Version Coating plants - Spray booths for application of organic liquid coating materials - Safety requireme

12、nts Installations dapplication - Cabines dapplication par pulvrisation de produits de revtement organiques liquides - Prescriptions de scurit Beschichtungsanlagen - Spritzkabinen fr flssige organische Beschichtungsstoffe - Sicherheitsanforderungen This European Standard was approved by CEN on 10 Sep

13、tember 2004 and includes Corrigendum 1 issued by CEN on 14 June 2006 and Amendment 1 approved by CEN on 16 July 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without a

14、ny alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made

15、 by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, Franc

16、e, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR

17、NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12215:2004+A1:2009: EEN 12215:2004+A1:2009 (E) 2 Contents page Foreword 4Introduction . 51 Scope 62 Normative referen

18、ces 73 Terms and definitions . 94 List of significant hazards 124.1 General 124.2 Mechanical hazards . 124.3 Electrical hazards 134.4 Thermal hazards 134.5 Hazards generated by noise . 134.6 Hazards resulting from dangerous substances . 134.7 Fire and explosion hazards 144.8 Hazards caused by failur

19、e of energy supply 154.9 Hazards generated by unhealthy postures . 155 Safety requirements and/or measures 155.1 General 155.2 Mechanical safety requirements 155.3 Electrical safety requirements 175.4 Safety requirements and measures against thermal hazards 175.5 Safety requirements and measures aga

20、inst noise . 185.6 Safety requirements against dangerous substances 185.7 Safety requirements and measures against fire and explosion . 215.8 Safety requirements and measures against failure of energy supply . 235.9 Safety requirements and measures against unhealthy postures . 236 Verification of th

21、e safety requirements and/or measures . 246.1 General 246.2 Verification of the mechanical safety requirements 246.3 Verification of the electrical safety requirements 246.4 Verification of the safety requirements and measures against thermal hazards 246.5 Verification of the safety requirements and

22、 measures against noise 246.6 Verification of the safety requirements against dangerous substances . 246.7 Verification of the safety requirements and measures against fire and explosion 256.8 Verification of the safety requirements and measures against failure of energy supply 266.9 Verification of

23、 the safety requirements and measures against unhealthy postures 267 Information for use 277.1 General 277.2 Instruction handbook 277.3 Marking . 29Annex A (normative) Diagrams relative to hazardous zones of potentially explosive atmosphere 30Annex B (normative) Determination of concentration of fla

24、mmable solvents in terms of LEL 33Annex C (normative) Measurement of air velocities . 37Annex D (informative) Classification of materials reaction to the fire - National standards . 42Annex E (informative) Reference to national exposure limit values 43Annex F (informative) Diagrams relative to spray

25、 booth classification 44Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 45DIN EN 12215:2010-06 EN 12215:2004+A1:2009 (E) 3 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of

26、EU Directive 2006/42/EC“ . 46Bibliography 47DIN EN 12215:2010-06 EN 12215:2004+A1:2009 (E) 4 Foreword This document (EN 12215:2004+A1:2009) has been prepared by Technical Committee CEN/TC 271 “Surface treatment equipment Safety”, the secretariat of which is held by DIN. This European Standard shall

27、be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2010, and conflicting national standards shall be withdrawn at the latest by February 2010. Attention is drawn to the possibility that some of the elements of this docu

28、ment may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This European Standard was approved by CEN on 10 September 2004 and includes Corrigendum 1 issued by CEN on 14 June 2006 and Amendment 1 approved by CEN on 16 Jul

29、y 2009. This document supersedes EN 12215:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. The modifications of the related CEN Corrigendum have been implemented at the appropriate places in the text and are indicated by the tags 1. This docu

30、ment is one of a set of standards devoted to the health and safety requirements of coating plants for the application and drying of organic liquid coating material and varnishes. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Assoc

31、iation, and supports essential requirements of EU-directives. NOTE Although a spray booth, as an integral whole, formally does not fall under the scope of the ATEX Directive 94/9/EC, the standard is based upon a fundamental risk analysis according to this directive. !For relationship with EU Directi

32、ves, see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, De

33、nmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. 1Applicable to the French version. DIN EN 12215:2010-06 EN 1221

34、5:2004+A1:2009 (E) 5 Introduction This standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from

35、 those which are stated in type B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. The specific requirements which manufacturers are includ

36、ed in the information for use are given in clause 7. DIN EN 12215:2010-06 EN 12215:2004+A1:2009 (E) 6 1 Scope This document is applicable to spray booths as well as multizone spray booths for the application of organic liquid coating materials (paints, varnishes), and deals with all significant haza

37、rds relevant to spray booths or multizone spray booths, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). A spray booth is an assembly of the following linked components: forced ventilation by one or more fans; dry air filtering and/or wet air washi

38、ng systems, measuring and control devices, ventilation air heating system, automatic fire extinguishing equipment, warning devices, electrical apparatus, joined together within or at a partially or totally enclosed structure (limited by walls, called space) for the controlled processing of spray app

39、lication of organic liquid coating material. NOTE 1 Spray booths are classified in annex G. This standard describes methods of verification of safety measures, information labels to be affixed to the spray booth and minimum usage requirements contained within the operators handbook. This standard do

40、es not cover: spraying areas (spaces for application of organic liquid coating materials which are limited only by one side wall used for extraction of exhaust ventilation). combined spray booths according to definition given in 3.2; NOTE 2 See prEN 13355. the limiting walls of spray booths if they

41、are constituent parts of a building are not to be considered part of the machinery assembly; the workroom or building used for the spraying of large size items (example: air-liner); spraying equipment used in spray booths which is covered by EN 1953, EN 50050, and EN 50176. Spray booths which are pa

42、rt of complex installations. NOTE 3 complex installations may include additional hazards. This standard is not applicable to spray boots which are manufactured before the date of publication of this standard by CEN. DIN EN 12215:2010-06 EN 12215:2004+A1:2009 (E) 7 2 Normative references The followin

43、g referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 525, Non-domestic direct gas-fired forced convection air h

44、eaters for space heating not exceeding a net heat input of 300 kW. EN 563, Safety of machinery Temperatures of touchable surfaces Ergonomics data to establish temperature limit values for hot surfaces. EN 746-1, Industrial thermoprocessing equipment Part 1: Common safety requirements for industrial

45、thermoprocessing equipment. EN 746-2, Industrial thermoprocessing equipment Part 2: Safety requirements for combustion and fuel handling systems. EN 954-1, Safety of machinery Safety-related parts of control systems Part 1: General principles for design. EN 971-1:1996, Paints and varnishes Terms and

46、 definitions for coating materials Part 1: General terms. EN 982, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics. EN 983, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 1070:1998, Safety of machiner

47、y Terminology. EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selection. EN 1127-1:1997, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology. EN 1838, Lighting applications Emergency lighting. EN 1953, A

48、tomising and spraying equipment for coating materials Safety requirements. EN 13463-1:2001, Non-electrical equipment for potentially explosive atmospheres Part 1: Basic method and requirements. EN 13463-5, Non-electrical equipment intended for use in potentially explosive atmospheres Part 5: Protect

49、ion by constructional safety “c”. EN 13478, Safety of machinery Fire prevention and protection. prEN 14986, Design of fans working in potentially explosive atmospheres. !EN 14462:2005 Noise test code for surface treatment equipment including its ancillary handling equipment“ EN 50015, Electrical apparatus for potential

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