1、February 2009DEUTSCHE NORM English price group 11No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 91.060.50!$V - and to
2、 provide the information for safe use and maintenance to the end user. This European Standard may be used to draft the information for use and maintenance. This European Standard may also be used to draft the information to be provided with the component(s) used for the upgrading of existing doors (
3、e.g. manually operated doors upgraded to power operation). With the aim of clarifying the intention of this European Standard and avoiding doubt when reading it, it was assumed when producing it that negotiation occurred between the manufacturer and the professional installer concerning the language
4、. 1 Scope 1.1 General This European Standard specifies the information to be provided by the door manufacturer and the components manufacturer to ensure safe installation, operation, use (including maintenance and repair) of doors, gates and barriers intended for installation in areas in the reach o
5、f persons, and for which the main intended uses are giving safe access for goods and vehicles accompanied or driven by persons in industrial, commercial or residential premises. This European Standard also covers commercial doors such as rolling shutters and rolling grilles used in retail premises w
6、hich are mainly provided for the access of persons rather than vehicles or goods. This European Standard applies to manually operated and power operated doors, to doors and components intended to be installed by “non professional installers” and may also apply to the installation and use of upgradin
7、g component(s). The European Standard only applies to the doors and components manufactured after the date of publication. 1.2 Exclusions This European Standard does not apply to doors that are intended for a different use than the one described in 1.1 such as: - lock gates and dock gates; - doors o
8、n lifts; - doors on vehicles; - doors mainly for the retention of animals; - theatre textile curtains; - railway barriers; - barriers used solely for vehicles. This European Standard does not apply to machinery other than power operated doors. This European Standard does not cover operation in envir
9、onments where the electromagnetic disturbances are outside the range of those specified in EN 61000-6-2 or for domestic garage doors those specified in EN 55014-2. This European Standard does not cover: - products to be used in potential explosive atmosphere or on armoured doors; - programmable devi
10、ces (see IEC 61508 series); DIN EN 12635:2009-02 - shock resistance of component (example IK code). EN 12635:2002+A1:2008 (E) 5 These exclusions are based on technology used at the publication time of this standard. When a door is part of the load carrying structure of the building, the load carryin
11、g function is not dealt with in this European Standard. DIN EN 12635:2009-02 EN 12635:2002+A1:2008 (E) 6 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the
12、 text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to a
13、pplies (including amendments). EN 292-2:1991, Safety of machinery Basic concepts, general principles for design Part 2: technical principles and specifications. EN 1050, Safety of machinery Principles for risk assessment. EN 1070, Safety of machinery Terminology. EN 12433-1, Industrial, commercial a
14、nd garage doors and gates Terminology Part 1: Types of doors. EN 12433-2, Industrial, commercial and garage doors and gates Terminology Part 2: Parts of doors. EN 12453, Industrial, commercial and garage doors and gates Safety in use of power operated doors Requirements. EN 12604, Industrial, commer
15、cial and garage doors and gates Mechanical aspects Requirements. prEN 13241-1:2002, Industrial, commercial and garage doors and gates - Product standard - Part 1: Products without fire resistance or smoke control characteristics. 3 Terms and definitions For the purposes of this European Standard, th
16、e terms and definitions in EN 1070, EN 12433-1 and EN 12433-2 apply. Whenever the term “door” is used in this standard, it shall also be deemed to cover all the types and variations of doors, gates and barriers in accordance with the scope, and as generally defined in EN 12433-1. 3.1 professional in
17、staller competent person or an organisation offering to third parties door installation services including upgrading 3.2 competent person person, suitably trained, qualified by knowledge and practical experience, and provided with the necessary instructions to enable the required installation to be
18、carried out correctly and safely 3.3 log book book which includes general data related to a specific door, and which provides adequate space where records of inspections, tests, maintenance and any repair or modifications to the door can be kept 3.4 upgrading component component such as drive, contr
19、ol unit(s), safety device(s), added to an existing door to introduce or improve power operation DIN EN 12635:2009-02 EN 12635:2002+A1:2008 (E) 7 3.5 owner natural or legal person who has the power of disposal of the door and takes the responsibility for its operation and use 4 Documentation The docu
20、mentation shall be in accordance with EN 292-2:1991, 5.5 and shall include information of EN 292-2:1991, annex A, 1.7.4. In addition, the requirements of this standard apply. All documentation relevant to the door, the installation, the maintenance requirements and any incorporated diagrams, shall b
21、e legible and written in a language acceptable in the country in which the product is to be installed. Installation instructions to be used solely by the professional installer and which are not intended to be handed over to the owner, may be written in any official language used in Europe (see Intr
22、oduction). The documentation shall include all the necessary warning, advisory or cautionary notices. All symbols and diagrams incorporated into the documentation shall be in accordance with relevant European Standards. 5 Specific instructions 5.1 Installation The information shall state that the do
23、or or the individual components shall be installed in accordance with the installation instructions provided by the manufacturer. The installation instructions shall specify the level of competence in relation with the complexity of the door and components (see annex D). For example the manufacturer
24、 shall clearly state when the procedure specified can be adequately completed by non-professionals. The documentation shall include, as appropriate, instructions for the installation of the complete door or of the individual upgrading components (e.g. the installation instruction does not need to be
25、 issued when the manufacturer of the complete door installs it himself, see Introduction). The installation instructions shall include step by step guidance on the correct sequence of operations to achieve a proper and safe installation. These instructions shall include diagrams, drawings, etc., whe
26、rever necessary to give clarity to the instructions. The installation instructions shall state that all requirements of EN 12604 and EN 12453 shall be met and if necessary be verified. The instructions shall include advice on the need to use any special tools and equipment that may be required to co
27、mplete a proper and safe installation. The instructions delivered with the product shall be pertinent to that specific individual product. Where the instructions cover multiple products or options, the particular details shall be clearly identifiable for the installer in order to prevent errors duri
28、ng the installation process. The documentation intended for non-professional installers and for users shall: - use as few technical terms as possible; - give detailed information on supporting construction characteristics; DIN EN 12635:2009-02 EN 12635:2002+A1:2008 (E) 8 - detail how to fasten and s
29、ecure the assembly; - warn on precautions to be taken when drilling holes for fixing devices; - inform on the importance of not deviating regarding the fixings elements. NOTE The instructions can include typical examples of adaptations which could be carried out by the installer to suit existing con
30、ditions. 5.2 Labelling The installation instructions shall require that, following the completion of the installation, the door is labelled in accordance with prEN 13241-1:2001. 5.3 Hand over On completion of the installation, the following documentation, as a minimum, shall be handed over to the ow
31、ner: a) operating instructions; b) routine maintenance instruction; NOTE This can be achieved by labelling the product in simple cases such as safety advice information in case of failure of equipment and emergency service details. c) a log book (in accordance with annex B) for power operated doors.
32、 This requirement can be ignored for non-automatic one single household vertically moving domestic garage doors, which do not open onto public areas outside the grounds of that household. This documentation shall be clearly marked as being intended for the owner of the door. Information intended sol
33、ely for the use of specialists (i.e. installers, service installers, electricians etc.) shall be clearly marked and shall not be included in the documentation which is to be handed over to the owner. 5.4 Operation and use The documentation shall include the duties and conditions under which the comp
34、lete door or its individual component(s) is/are intended to be used, in particular with regard to: correct methods for operating the door; operating conditions: e.g. operating hours per day, automatic/manual operation; indication of the operating mode(s); explanation of the warning signs of the door
35、; where appropriate, information about the safe use of manual emergency and/or manual release; range of intended environmental conditions (e.g. temperature, relative humidity, electromagnetic fields, and when applicable, warning against use in windy conditions); restrictions of use (see e.g. clause
36、1). Details of safety functions, list and location of safety devices shall also be provided. The documentation shall also contain information on prohibited use such as: - lifting of material and/or persons; - dashing through a closing door. DIN EN 12635:2009-02 EN 12635:2002+A1:2008 (E) 9 The instru
37、ctions delivered with the product shall be pertinent to that specific individual product. Where the instructions cover multiple products or options, the particular details shall be clearly identifiable for the owner in order to prevent errors during the operation. Information regarding the emergency
38、 assistance in case of failure of the door and/or its equipment, shall be attached to the door, or placed near to the door operating position. 5.5 Maintenance and repairs The maintenance instructions, to be provided by the manufacturer, shall clearly indicate the various levels of competence require
39、d for the tasks concerned: a) simple general instructions to ensure trouble free operation that can be undertaken by the owner without any specific competence; b) instructions for maintenance which can be undertaken by persons with basic product technical competence; c) advanced maintenance procedur
40、es to be undertaken only by competent personnel; d) maintenance operations for which advice of the manufacturer should be asked for because of safety reasons. The maintenance instructions shall clearly indicate critical items and critical interventions which could prove hazardous. The manufacturer s
41、hall specify the various levels of maintenance and inspection required (including operational safety checks) and the frequency at which they shall apply. Routine replacement of components necessary to achieve the durability classification of the product together with the applicable fault level and r
42、elated discard criteria shall be clearly stated. The instructions delivered with the product shall be pertinent to that specific individual product. Where the instructions cover multiple products or options, the particular details shall be clearly identifiable for the owner in order to prevent error
43、s during maintenance operations. The maintenance instructions shall inform the owner about the importance of recording any maintenance operation. 5.6 Dismantling The instructions shall include guidelines for the safe dismantling of the door. 5.7 Change or upgrading All requirements of this European
44、Standard apply to the upgrading component(s). Any subsequent change or upgrading of a door following hand over shall only be completed if the resultant modified door will permit compliance with all the relevant standards listed in prEN 13241-1:2001. The organisation which is to carry out the changes
45、 or upgrading shall consider if any new hazard will be created. It shall also ensure subsequent safe operation and compile a modification/conversion technical file in accordance with annex C. DIN EN 12635:2009-02 EN 12635:2002+A1:2008 (E) 10 Annex A (normative) List of significant hazards This annex
46、 contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for this type of information for installation and use and which require action to eliminate or reduce the risk. Table A.1 - Si
47、gnificant hazards EN 1050 Annex 1 Ref.-No. Hazards Hazards, hazardous situations and hazardous events Relevant clauses in this standard 26 Insufficient instructions 5.1, 5.2, 5.3, 5.4, 5.5, 5.6, 5.7 DIN EN 12635:2009-02 EN 12635:2002+A1:2008 (E) 11 Annex B (normative) Log book At least the following
48、 general data shall be included in a log book prior to hand over of the document: a) name and contact details of the manufacturer; b) unique identification number which appears on the door labelling (only for new complete doors); c) door location reference (when necessary); d) name and contact detai
49、ls of the installation organisation, where appropriate; e) date of completion of the installation; f) identification of any power operated drive unit; g) identification of any safety devices. The result of the final verification and operational test shall be recorded in the log book, dated and signed by the manufacturer or the installer for doors supplied in kits. The log book shall include a clear reference to the instructions for use applicable for the identified door. The log book shall have space available to allow the record of: - all maintenance and
