DIN EN 12855-2011 Food processing machinery - Rotating bowl cutters - Safety and hygiene requirements German version EN 12855 2003+A1 2010《食品加工机械 旋转碗形刀具 安全和卫生要求 德文版本EN 12855-2003+A.pdf

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DIN EN 12855-2011 Food processing machinery - Rotating bowl cutters - Safety and hygiene requirements German version EN 12855 2003+A1 2010《食品加工机械 旋转碗形刀具 安全和卫生要求 德文版本EN 12855-2003+A.pdf_第5页
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1、February 2011 Translation by DIN-Sprachendienst.English price group 17No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 67.260!$mr2“1747915www.din.deDDIN EN 12855Food processing machinery Rotating bowl cutters Safety and hygiene requirements (includes Amendment A1:2010)English translation of DIN EN 12855:2011-02Nahrungsmittelmaschinen Kutter mit umlaufender Schssel Sicherheits- und Hygieneanforderungen (enthlt nde

3、rung A1:2010)Englische bersetzung von DIN EN 12855:2011-02Machines pour les produits alimentaires Cutters cuve tournante Prescriptions relatives la scurit et lhygiene (Amendement A1:2010 inclus)Traduction anglaise de DIN EN 12855:2011-02SupersedesDIN EN 12855:2004-07See start of applicationwww.beuth

4、.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.4202.11 DIN EN 12855:2011-02 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 February 2011. National foreword This standard includes

5、safety requirements. This standard has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Com

6、mittee), Working Committee NA 060-18-02 AA Fleischverarbeitungs-maschinen of Section Nahrungsmittelmaschinen. Stakeholders were involved in the development of the standard. This standard contains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, D

7、irective 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Un

8、ion, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the

9、corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 12855:2004-07 as follows: a) the standard has been brought in line with the new Machinery Directive 2006/42/EC; b) Annex ZA (informative) “Relationship between this European Standard and t

10、he Essential Requirements of EU Directive 2006/42/EC” has been added; c) in the German version, the heading of Subclause 5.3.3 has been changed to read NOT-HALT-Einrichtung (instead of NOT-AUS-Einrichtung). Previous editions DIN EN 12855: 2004-07 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM E

11、N 12855:2003+A1 June 2010 ICS 67.260 Supersedes EN 12855:2003English Version Food processing machinery - Rotating bowl cutters - Safety and hygiene requirements Machines pour les produits alimentaires - Cutters cuve tournante - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - K

12、utter mit umlaufender Schssel - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 2 July 2003 and includes Amendment 1 approved by CEN on 30 April 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for givi

13、ng this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official ver

14、sions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgiu

15、m, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMIT

16、TEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12855:2003+A1:2010: EEN 12855:2003+A1:2

17、010 (E) 2 Contents Foreword 3Introduction . 41 Scope 52 Normative references 73 Terms and definitions . 84 List of hazards 94.1 General 94.2 Mechanical hazards . 94.3 Electrical hazards 114.4 Hydraulic hazards 114.5 Hazard from loss of stability . 114.6 Noise hazard . 114.7 Hazard from use of gases

18、(N2, CO2and steam) . 114.8 Hazards from non-compliance with ergonomic principles . 114.9 Hazards from non-compliance with hygiene principles 115 Safety requirements and/or measures 125.1 General 125.2 Mechanical hazards . 125.3 Electrical Hazards 185.4 Hydraulic and pneumatic hazards . 215.5 Hazard

19、from loss of stability . 215.6 Noise reduction 215.7 Hazard from use of gases (N2, CO2and steam) . 215.8 Ergonomic requirements 225.9 Hygiene and cleaning 226 Verification of safety requirements and/or safety measures 247 Information for use 257.1 General 257.2 Operating instructions 257.3 Training

20、of operators . 278 Marking . 27Annex A (normative) Common hazards for food processing machines and reduction requirements applicable to rotating bowl cutters 29Annex B (normative) Noise test code for rotating bowl cutters (grade 2) 31Annex C (normative) Design principles to ensure cleanability of ro

21、tating bowl cutters . 33Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 39Bibliography 40DIN EN 12855:2011-02 PageEN 12855:2003+A1:2010 (E) 3 Foreword This document (EN 12855:2003+A1:2010) has been prepared by Technical

22、 Committee CEN/TC 153 “Food processing machinery - Safety and hygiene specifications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2010, and c

23、onflicting national standards shall be withdrawn at the latest by December 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This

24、document includes Amendment 1, approved by CEN on 2010-04-30. This document supersedes EN 12855:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags!“XThis document has been prepared under a mandate given to CEN by the European Commission and the Eur

25、opean Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. It is one of a series of standards which have been prepared for machines and equipment for meat processin

26、g in accordance with EN 1672-2. !deleted text“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Fra

27、nce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 12855:2011-02 EN 12855:2003+A1:2010 (E) 4 Introduction This standard covers rotating

28、 bowl cutters with optional loading and unloading devices. !This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of thi

29、s type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.“ DIN EN 12855:2

30、011-02 EN 12855:2003+A1:2010 (E) 5 1 Scope 1.1 This European Standard specifies requirements for bowl cutters (see figure 1) used when stationary and positioned on the floor or at table height. Bowl cutters are food machines used to process fresh or frozen meat, meat products, fish and vegetables in

31、 a rotating bowl. This is performed by means of vertical blades rotating around a nearly horizontal axis. !This European Standard deals with all significant hazards, hazardous situations and events relevant to rotating bowl cutters, when they are used as intended and under conditions of misuse which

32、 are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the hazards which can arise during commissioning, operation, cleaning, use, maintenance and decommissioning of the machine.“ This standard does not apply to household bowl cutters. 1.2 This standard only

33、 applies to machines which are manufactured after the date of issue of this standard. 1.3 This standard covers the following types of bowl cutters according to the diameter (D) or the volume (V) of the bowl: Type 1 bowl cutters D 1 200 mm or V 120 l For type 2 and type 3 bowl cutters, loading device

34、s are also covered in this standard. Bowl cutters are constructed, for example, from a machine frame, a bowl, a set of cutting blades, a blade shaft, a blade cover, a noise cover, a loading and removal device, an associated drive and electrical, hydraulic and pneumatic components and also components

35、 for fumigating, vacuuming, heating and cooling according to machine type. NOTE In preparing this standard it was assumed that the machine would be operated by trained personnel. DIN EN 12855:2011-02 EN 12855:2003+A1:2010 (E) 6 Key 1 2 3 4 5 noise cover blade cover unloading device mushroom bowl 6 7

36、 8 9 10 control elements fixed safety hand device machine frame loading device transport trolley is not part of the rotating bowl cutter covered by this standard Figure 1 Elements of a bowl cutter, accessories The fresh or deep-frozen material is fed manually or by means of a loading device into the

37、 bowl of the bowl cutter. On account of the rotation of the cutter bowl at different speeds of the blade shaft, the material is mixed with additives, size reduced or emulsified. This can also take place under vacuum, or when liquid nitrogen or carbon dioxide or steam is added, or when boiling takes

38、place at the same time. Bowl cutters do not operate in a continuous mode. DIN EN 12855:2011-02 EN 12855:2003+A1:2010 (E) 7 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For unda

39、ted references, the latest edition of the referenced document (including any amendments) applies. EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed

40、 and movable guards EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 1005-1, Safety of machinery Human physical performance Part

41、 1: Terms and definitions EN 1005-2, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN 1037, Safety of machinery Pr

42、evention of unexpected start-up EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1672-2:2005, Food processing machinery Basic concepts Part 2: Hygiene requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machine

43、s Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989) EN ISO 3744, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a r

44、eflecting plane (ISO 3744:1994) EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11204:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other s

45、pecified positions Method requiring environmental corrections (ISO 11204:1995) EN ISO 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for des

46、ign Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications EN ISO 13849-1:2008, Safety of machinery Safety related parts of control systems Part 1: General princi

47、ples for design EN ISO 13850, Safety of machinery Emergency stop equipment Principles for design (ISO 13850:2006) DIN EN 12855:2011-02 EN 12855:2003+A1:2010 (E) 8 EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs (ISO 13857:200

48、8)“ 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003, EN 1672-2:2005 and the following apply.“ 3.1 unloading device comprises a swivel arm with a rotating disc for emptying the bowl 3.2 container a unit for holding ingredients to be p

49、rocessed and the product 3.3 loading device a lift-tilt device for raising and tilting transport trolleys and containers 3.4 locking device a device for fixing the transport trolley or container in the load bearing device 3.5 transport trolley a travelling device for holding ingredients to be processed and products 3.6 fixed hand safety

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