DIN EN 13001-1-2015 Cranes - General design - Part 1 General principles and requirements German version EN 13001-1 2015《起重机 通用设计 第1部分 一般原则和要求 德文版本EN 13001-1-2015》.pdf

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1、June 2015 Translation by DIN-Sprachendienst.English price group 15No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 5

2、3.020.20!%CIA“2323830www.din.deDDIN EN 13001-1Cranes General design Part 1: General principles and requirements;English version EN 13001-1:2015,English translation of DIN EN 13001-1:2015-06Krane Konstruktion allgemein Teil 1: Allgemeine Prinzipien und Anforderungen;Englische Fassung EN 13001-1:2015,

3、Englische bersetzung von DIN EN 13001-1:2015-06Appareils de levage charge suspendue Conception gnrale Partie 1: Principes gnraux et prescriptions;Version anglaise EN 13001-1:2015,Traduction anglaise de DIN EN 13001-1:2015-06SupersedesDIN EN 13001-1:2009-12 andDIN EN 13001-1 Corrigendum1:2010-06www.b

4、euth.deDocument comprises 37 pagesIn case of doubt, the German-language original shall be considered authoritative.05.15DIN EN 13001-1:2015-06 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 13001-1:2015) has been prepared by T

5、echnical Committee CEN/TC 147 “Cranes Safety” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the DIN-Normenausschuss Maschinenbau (DIN Standards Committee Mechanical Engineering), Working Committees NA 060-22-10-21 AK Konstruktion allgemein (SpA CEN/T

6、C 147/WG 2 u. SpA ISO/TC 96/SC 10) and NA 060-22-10 AA Lenkungsausschuss Krane und Hebezeuge of Section Krane und Hebezeuge. Representatives of manufacturers and users of cranes and lifting appliances, and of the employers liability insurance associations contributed to this standard. It should be n

7、oted that the term “crane” as in this standard includes all machines for cyclic lifting, or cyclic lifting and handling, of loads suspended on hooks or other load lifting attachments. This means that this standard applies to all other equipment, such as winches, which meets this definition. This sta

8、ndard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with t

9、he essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conform

10、ity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards with the same number, there are no nation

11、al standards available. Amendments This standard differs from DIN EN 13001-1:2009-12 and DIN EN 13001-1 Corrigendum 1:2010-06 as follows: a) Subclause 4.2.7.2 “Allowable stress method” has been rendered more precise: For cranes or portions of cranes where all masses act only unfavourably (see EN 130

12、01-2) and with a linear relationship between load actions and load effects, the allowable stress method is applicable for the proof of competence calculation (see first paragraph). Figure 1 “Layout of the proof calculation” has been changed accordingly; b) Subclause 4.3.3 “Average linear or angular

13、displacements” has been rendered more precise: Formula (2) has been added to calculate the average displacement from the average linear or angular displacements; c) Subclause 4.4.4 “Classification of stress histories” has been rendered more precise: in Table 3, column “Classes” has been divided up i

14、nto “Hoisting”, “Traversing (Trolley)” and “Travelling (Crane)”; d) Annex B (informative) “Discreet and continuous distributions” has been added. Previous editions DIN EN 13001-1: 2005-04, 2009-12 DIN EN 13001-1 Corrigendum 1: 2006-11, 2010-06 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 130

15、01-1 April 2015 ICS 53.020.20 Supersedes EN 13001-1:2004+A1:2009English Version Cranes - General design - Part 1: General principles and requirements Appareils de levage charge suspendue - Conception gnrale - Partie 1: Principes gnraux et prescriptions Krane - Konstruktion allgemein - Teil 1: Allgem

16、eine Prinzipien und Anforderungen This European Standard was approved by CEN on 16 February 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to

17、-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translat

18、ion under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland,

19、Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION CO

20、MIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13001-1:2015 EEN 13001-1:2015 (E) 2 Contents Page For

21、eword 3 Introduction . 4 1 Scope 5 2 Normative references 5 3 Terms, definitions, symbols and abbreviations . 5 3.1 Terms and definitions . 5 3.2 Symbols and abbreviations 6 4 Safety requirements and/or measures 8 4.1 General 8 4.2 Proof calculation 8 4.2.1 General principles . 8 4.2.2 Models of cra

22、nes and loads 11 4.2.3 Simulation of load actions 11 4.2.4 Load combinations and load effects .11 4.2.5 Limit states .12 4.2.6 Proof of competence .12 4.2.7 Methods for the proof of competence .13 4.3 Classification15 4.3.1 General 15 4.3.2 Total numbers of working cycles .16 4.3.3 Average linear or

23、 angular displacements .17 4.3.4 Frequencies of loads .19 4.3.5 Positioning of loads 20 4.4 Stress histories 21 4.4.1 General 21 4.4.2 Frequencies of stress cycles 22 4.4.3 Transformation of the identified stress cycles into cycles with constant mean stress or constant stress ratio .23 4.4.4 Classif

24、ication of stress histories .25 Annex A (informative) Selection of a suitable set of crane standards for a given application .28 Annex B (informative) Discreet and continuous distributions .30 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Dir

25、ective 2006/42/EC 33 Bibliography 34 DIN EN 13001-1:2015-06 EN 13001-1:2015 (E) 3 Foreword This document (EN 13001-1:2015) has been prepared by Technical Committee CEN/TC 147 “Cranes -Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national sta

26、ndard, either by publication of an identical text or by endorsement, at the latest by October 2015, and conflicting national standards shall be withdrawn at the latest by October 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent right

27、s. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13001-1:2004+A1:2009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential

28、 requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. The major changes in this revision are in 4.2.7.2, 4.3.3 and 4.4.4. Annex B has been added. This European Standard is one part of EN 13001. The parts are the

29、 following ones: Part 1: General principles and requirements; Part 2: Load actions; Part 3-1: Limit States and proof competence of steel structure; Part 3-2: Limit states and proof of competence of wire ropes in reeving systems; Part 3-3: Limit states and proof of competence of wheel/rail contacts;

30、Part 3-4: Limit states and proof of competence of machinery currently at Enquiry stage; Part 3-5: Limit states and proof of competence of forged hooks Technical Specification. For the relationship with other European Standards for cranes, see Annex A. According to the CEN-CENELEC Internal Regulation

31、s, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,

32、Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13001-1:2015-06 EN 13001-1:2015 (E) 4 Introduction This European Standard has been prepared to be a harmonized standard to provi

33、de one means for the mechanical design and theoretical verification of cranes to conform to the essential health and safety requirements of the Machinery Directive, as amended. This standard also establishes interfaces between the user (purchaser) of the crane and the designer, as well as between th

34、e designer and the component manufacturer, in order to form a basis for selecting cranes and components. This European Standard is a type C standard as stated in EN ISO 12100. The crane parts, components or machinery concerned and the extent to which hazards are covered are indicated in the scope of

35、 this standard. When provisions of this type C standard are different from those, which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions o

36、f this type C standard. DIN EN 13001-1:2015-06 EN 13001-1:2015 (E) 5 1 Scope This European Standard specifies general principles and requirements to be used together with EN 13001-2 and the EN 13001-3 series of standards, and as such they specify conditions and requirements on design to prevent mech

37、anical hazards of cranes, and a method of verification of those requirements. NOTE Specific requirements for particular types of crane are given in the appropriate European Standard for the particular crane type. The following is a list of significant hazardous situations and hazardous events that c

38、ould result in risks to persons during normal use and foreseeable misuse. Clause 4 of this European Standard is necessary to reduce or eliminate the risks associated with the following hazards: a) instability of the crane or its parts (tilting); b) exceeding the limits of strength (yield, ultimate,

39、fatigue); c) elastic instability of the crane or its parts (buckling, bulging); d) exceeding temperature limits of material or components; e) exceeding the deformation limits. This European Standard is applicable to cranes which are manufactured after the date of approval by CEN of this standard and

40、 serves as reference base for the European Standards for particular crane types. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undat

41、ed references, the latest edition of the referenced document (including any amendments) applies. EN 13001-2, Crane safety General design Part 2: Load actions EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) ISO 2394, General pri

42、nciples on reliability for structures ISO 4306-1:2007, Cranes Vocabulary Part 1: General 3 Terms, definitions, symbols and abbreviations 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and, for the definitions of loads, in ISO 4306-1:

43、2007, Clause 6, and the following apply. DIN EN 13001-1:2015-06 EN 13001-1:2015 (E) 6 3.2 Symbols and abbreviations The symbols and abbreviations used in this part of EN 13001 are given in Table 1. Table 1 Symbols and abbreviations Symbols, abbreviations Description adm Allowable (admissible) stress

44、 C Total number of working cycles iC Number of working cycles where a load i is handled rC Number of working cycles of task r 0Dh to 9Dh Classes of average linear displacement linX for hoisting 0Dt to 9Dt Classes of average linear displacement linX for traversing (trolley) 0Dc to 9Dc Classes of aver

45、age linear displacement linX for travelling (crane) 0Da to 5Da Classes of average angular displacement angX if Characteristic loads including dynamic factors jF Combined loads from load combination j (limit state method) jF Combined loads from load combination j (allowable stress method) km Stress s

46、pectrum factor, based on m of detail under consideration kQ Load spectrum factor rkQ Load spectrum factor for task r lim D Limit in damage calculation lim Limit design stress m Inverse slope of the log a /log N curve n Total number of stress cycles ijn Number of stress cycles of class ij ( )ijrn Num

47、ber of stress cycles of class ij occurring each time task r is carried out ri rj,nn Service frequency of position i or j n ( R or m ) Number of stress cycles with stress amplitude a ( R or m ) in ( R or m ) Number of stress cycles with amplitude a,i ( R or m ) N Number of stress cycles to failure by

48、 fatigue DN Number of cycles at reference point DIN EN 13001-1:2015-06 EN 13001-1:2015 (E) 7 Symbols, abbreviations Description pAverage number of accelerations P ,0Pto 3PClasses of average numbers of accelerations p 0Qto 5QClasses of load spectrum factors kQ Q Maximum value of rQ for all tasks r iQ

49、 Magnitude of load i rQ Maximum load for task r dR Characteristic resistance of material, connection or component R Stress ratio s Stress history parameter 02S to 9S Classes of stress history parameters s kS Load effect in section k of a member (limit state method) kSLoad effect in section k of a member (allowable stress method) 0,UUto 9UClasses of total numbers of working cycles C ri rj,xx Displacement of the drive under consideration to serve position i or j rxAverage displacement during task r lin ang,XX Average

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