1、October 2015 Translation by DIN-Sprachendienst.English price group 16No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC
2、S 53.020.20; 21.220.20!%FG+“2353608www.din.deDDIN EN 13001-3-2Cranes General design Part 3-2: Limit states and proof of competence of wire ropes in reevingsystems;English version EN 13001-3-2:2014,English translation of DIN EN 13001-3-2:2015-10Krane Konstruktion allgemein Teil 3-2: Grenzzustnde und
3、Sicherheitsnachweis von Drahtseilen in Seiltrieben;Englische Fassung EN 13001-3-2:2014,Englische bersetzung von DIN EN 13001-3-2:2015-10Appareils de levage charge suspendue Conception gnrale Partie 3-2: Etats limites et vrification daptitude des cbles en acier moufls;Version anglaise EN 13001-3-2:20
4、14,Traduction anglaise de DIN EN 13001-3-2:2015-10SupersedesDIN EN 13001-3-2:2014-12www.beuth.deDocument comprises 38 pagesIn case of doubt, the German-language original shall be considered authoritative.09.15 DIN EN 13001-3-2:2015-10 2 A comma is used as the decimal marker. National foreword This s
5、tandard includes safety requirements. This document (EN 13001-3-2:2014) has been prepared by Technical Committee CEN/TC 147 “Cranes Safety” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the DIN-Normenausschuss Maschinenbau (DIN Standards Committee Me
6、chanical Engineering), Working Committees NA 060-22-10 AA Lenkungsausschuss Krane und Hebezeuge and NA 060-22-10-21 AK Konstruktion allgemein of Section Krane und Hebezeuge. Representatives of manufacturers and users of cranes and lifting appliances, and of the employers liability insurance associat
7、ions contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serv
8、es to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the M
9、achinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standard
10、s with the same number, there are no national standards available. It should be noted that the term “crane” as in this standard includes all machines for cyclic lifting, or cyclic lifting and handling, of loads suspended on hooks or other load lifting attachments. This means that this standard appli
11、es to all other equipment, such as winches, which meets this definition. Amendments This standard differs from DIN CEN/TS 13001-3-2:2013-01 as follows: a) Subclause 6.3 “Limit design rope force” has been revised; b) Subclause 6.5 “Additional requirements for multilayer drum” has been revised; c) Cla
12、use 7 “Stationary ropes” has been revised. Compared with DIN EN 13001-3-2:2014-12, the following correction has been made: German version only: in Subclause 6.4.7 Rope types , Table 7 (Column 1, line 4), “nicht drehungsfrei und verdichtet” has been replaced by “drehungsarm, verdichtet” (rotation-res
13、istant, compacted). Previous editions DIN EN 13001-3-2: 2014-12 DIN CEN/TS 13001-3-2: 2005-03, 2009-05, 2013-01 DIN CEN/TS 13001-3-2 Corrigendum 1: 2006-11 “ ”,EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13001-3-2 August 2014 ICS 21.220.20; 53.020.20 Supersedes CEN/TS 13001-3-2:2008English
14、Version Cranes - General design - Part 3-2: Limit states and proof of competence of wire ropes in reeving systems Appareils de levage charge suspendue - Conception gnrale - Partie 3-2: Etats limites et vrification d aptitude des cbles en acier moufls Krane - Konstruktion allgemein - Teil 3-2: Grenzz
15、ustnde und Sicherheitsnachweis von Drahtseilen in Seiltrieben This European Standard was approved by CEN on 14 June 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard witho
16、ut any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other l
17、anguage made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Den
18、mark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTE
19、E FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13001-3-2:2014 E,EN 13001-3-2
20、:2014 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms, definitions, symbols and abbreviations .7 3.1 Terms and definitions .7 3.2 Symbols and abbreviations 7 4 General 9 4.1 Running ropes 9 4.2 Stationary ropes.9 4.3 Discard criteria 10 4.4 Rope and rope ter
21、minations 10 4.5 Documentation 10 5 Proof of static strength 10 5.1 General . 10 5.2 Vertical hoisting 10 5.2.1 Design rope force . 10 5.2.2 Inertial and gravitational effects 11 5.2.3 Rope reeving efficiency . 12 5.2.4 Non parallel falls . 13 5.2.5 Horizontal forces on the hoist load. 13 5.3 Non ve
22、rtical drives 14 5.3.1 Design rope force . 14 5.3.2 Equivalent force 15 5.3.3 Inertial effects 16 5.3.4 Rope reeving efficiency . 17 5.3.5 Non parallel falls . 17 5.4 Limit design rope force 17 6 Proof of fatigue strength 18 6.1 General . 18 6.2 Design rope force . 18 6.2.1 Principle conditions 18 6
23、.2.2 Inertial effects 19 6.2.3 Non parallel falls . 19 6.2.4 Horizontal forces in vertical hoisting 20 6.3 Limit design rope force 21 6.3.1 Basic formula 21 6.3.2 Rope force history parameter 21 6.3.3 Rope force spectrum factor . 21 6.3.4 Relative total number of bendings 22 6.4 Further influences o
24、n the limit design rope force . 22 6.4.1 Basic formula 22 6.4.2 Diameters of drum and sheaves . 23 6.4.3 Tensile strength of wire . 23 6.4.4 Fleet angle . 23 6.4.5 Rope lubrication 24 DIN EN 13001-3-2:2015-10 EN 13001-3-2:2014 (E) 3 6.4.6 Groove 25 6.4.7 Rope types . 25 6.5 Additional requirements f
25、or multilayer drum . 26 7 Stationary ropes 27 7.1 Proof of static strength . 27 7.2 Proof of fatigue strength . 27 Annex A (normative) Number of relevant bendings 29 Annex B (informative) Guidance for selection of design number of hoist ropes lrused during the design life of crane 33 Annex C (inform
26、ative) Selection of a suitable set of crane standards for a given application . 34 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 35 Bibliography 36 DIN EN 13001-3-2:2015-10 EN 13001-3-2:2014 (E) 4 Foreword This document (
27、EN 13001-3-2:2014) has been prepared by Technical Committee CEN/TC 147 “Crane Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2015 and co
28、nflicting national standards shall be withdrawn at the latest by February 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This d
29、ocument supersedes CEN/TS 13001-3-2:2008. CEN/TC 147/WG 2 has reviewed CEN/TS 13001-3-2:2008 to adapt the standard to the technical progress. The major changes in this document are in the following clauses: 6.3 and 6.5; there are new issues in Clause 7. The provisions of this standard shall not be m
30、andatory to cranes manufactured within the first 12 months following the date of availability (DAV) of the standard. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s)
31、. For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard is one Part of EN 13001, Cranes General design. The other parts are as follows: Part 1: General principles and requirements Part 2: Load actions Part 3-1: Limit state
32、s and proof of competence of steel structures Part 3-3: Limit states and proof of competence of wheel/rail contacts Part 3-4: Limit states and proof of competence of machinery Part 3-5: Limit states and proof of competence of forged hooks According to the CEN-CENELEC Internal Regulations, the nation
33、al standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithu
34、ania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13001-3-2:2015-10 EN 13001-3-2:2014 (E) 5 Introduction This European Standard has been prepared to be a harmonized standard to provide one me
35、ans for the mechanical design and theoretical verification of cranes to conform to the essential health and safety requirements of the Machinery Directive, as amended. This standard also establishes interfaces between the user (purchaser) and the designer, as well as between the designer and the com
36、ponent manufacturer, in order to form a basis for selecting cranes and components. This European Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard.
37、When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines. DIN EN 13001-3-2:2015-10 EN 13001-3-2:2014 (E) 6 1 Scope This European Standard
38、 is to be used together with EN 13001-1 and EN 13001-2 and as such they specify general conditions, requirements and methods to prevent mechanical hazards of wire ropes of cranes by design and theoretical verification. NOTE Specific requirements for particular types of cranes are given in the approp
39、riate European Standard for the particular crane type. The following is a list of significant hazardous situations and hazardous events that could result in risks to persons during intended use and reasonably foreseeable misuse. Clauses 5 to 6 of this standard are necessary to reduce or eliminate ri
40、sks associated with the following hazard: exceeding the limits of strength (yield, ultimate, fatigue). This European Standard is not applicable to cranes which are manufactured before the date of its publication as EN and serves as reference base for the European Standards for particular crane types
41、 (see Annex C). EN 13001-3-2 deals only with the limit state method in accordance with EN 13001-1. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited
42、applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1990:2002, Eurocode Basis of structural design EN 12385-2, Steel wire ropes Safety Part 2: Definitions, designation and classification EN 12385-4, Steel wire ropes Safety Part 4: Str
43、anded ropes for general lifting applications EN 13001-1, Cranes General design Part 1: General principles and requirements EN 13001-2, Crane safety General design Part 2: Load actions EN 13411-1, Terminations for steel wire ropes Safety Part 1: Thimbles for steel wire rope slings EN 13411-2, Termina
44、tions for steel wire ropes Safety Part 2: Splicing of eyes for wire rope slings EN 13411-3, Terminations for steel wire ropes Safety Part 3: Ferrules and ferrule-securing EN 13411-4, Terminations for steel wire ropes Safety Part 4: Metal and resin socketing EN 13411-6, Terminations for steel wire ro
45、pes Safety Part 6: Asymmetric wedge socket EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) ISO 4306-1:2007, Cranes Vocabulary Part 1: General ISO 4309, Cranes Wire ropes Care and maintenance, inspection and discard DIN EN 13001
46、-3-2:2015-10 EN 13001-3-2:2014 (E) 7 3 Terms, definitions, symbols and abbreviations 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the basic list of definitions as provided in EN 1990:2002 apply. For the definitions of loads, Cl
47、ause 6 of ISO 4306-1:2007 applies. 3.2 Symbols and abbreviations The symbols and abbreviations used in this Part of the EN 13001 are given in Table 1. Table 1 Symbols and abbreviations Symbols, abbreviations Description a Acceleration C Total number of working cycles (see EN 130011) during design li
48、fe of crane D Relevant diameter DdrumMinimum pitch diameter of drum DsheaveMinimum pitch diameter of sheave DcompMinimum pitch diameter of compensating sheave d Rope diameter dbearingDiameter of bearing or shaft FequEquivalent force FgdPart of Fequinduced by gravity, exclusive of mass of payload, amplified by pFglPart of Fequinduced by gravity forces of mass of payload, amplified by pFoPart of Fequinduced by any other forces, amplified by pFRd,sLimit design
