DIN EN 13042-2-2009 Machines and plants for the manufacture treatment and processing of hollow glass - Safety requirements - Part 2 Handling machines for feeding German version EN .pdf

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1、December 2009DEUTSCHE NORM English price group 11No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 81.100!$)“1560691www.

2、din.deDDIN EN 13042-2Machines and plants for the manufacture, treatment and processing ofhollow glass Safety requirements Part 2: Handling machines for feeding (includes Amendment A1:2009)English version of DIN EN 13042-2:2009-12Maschinen und Anlagen fr die Herstellung, Be- und Verarbeitung von Hohl

3、glas Sicherheitsanforderungen Teil 2: Handhabungsmaschinen zum Speisen (enthlt nderung A1:2009)Englische Fassung DIN EN 13042-2:2009-12SupersedesDIN EN 13042-2:2004-12www.beuth.deDocument comprises pages17DIN EN 13042-2:2009-12 Start of validity This standard takes effect on 1 December 2009. DIN EN

4、13042-2:2004-12 may be used in parallel until 28 December 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible

5、German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee NA 060-13-13 AA Glasmaschinen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of hollow glass machines and of the employers

6、 liability insurance associations contributed to this standard. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. This standard contains specifications

7、 meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the

8、 market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this sta

9、ndard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO standards with the same number. Amendments This standard differs from DIN EN 1

10、3042-2:2004-12 as follows: a) The scope of the standard has been updated. b) Normative references have been updated. c) Subclauses 5.3, 5.3.1, 5.3.2.2, 5.5, 5.9, 5.9.2, 5.9.9.2, 5.9.10, 5.9.10.1, 5.9.10.2 and 5.9.11 have been updated. d) Subclause 5.10 “Noise” has been added. e) Clause 6 “Verificati

11、on of the safety requirements and/or protective measures” has been updated. f) The limiting values of noise emission have been updated (7.3.1). g) Subclauses 7.3.11 and 7.3.12 have been added. h) The marking requirements have been revised (7.4). i) Annex ZB (informative) “Relationship between this E

12、uropean Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. j) The bibliography has been updated. Previous editions DIN EN 13042-2: 2004-12 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13042-2:2004+A1 July 2009 ICS 81.100 Supersedes EN 13042-2:2004English

13、 Version Machines and plants for the manufacture, treatment and processing of hollow glass Safety requirements Part 2: Handling machines for feeding Machines et installations pour la production, le faonnage et la transformation de verre creux Exigences de scurit Partie 2: Machines de chargement Masc

14、hinen und Anlagen fr die Herstellung, Be- und Verarbeitung von Hohlglas Sicherheitsanforderungen Teil 2: Handhabungsmaschinen zum Speisen This European Standard was approved by CEN on 1 July 2004 and includes Amendment 1 approved by CEN on 5 June 2009. CEN members are bound to comply with the CEN/CE

15、NELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to an

16、y CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions. C

17、EN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Swe

18、den, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.

19、 Ref. No. EN 13042-2:2004+A1:2009: EEN 13042-2:2004+A1:2009 (E) 2 Contents PageForeword 3 0 Introduction 4 1 Scope 5 2 Normative references 5 3 Terms and definitions Symbols and abbreviated terms . 6 4 List of significant hazards 7 5 Safety requirements and/or protective measures 8 6 Verification of

20、 the safety requirements and/or protective measures . 11 7 Information for use 11 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 13 Annex ZB (informative) !Relationship between this European Standard and the Essential Requir

21、ements of EU Directive 2006/42/EC“ . 14 Bibliography 15 DIN EN 13042-2:2009-12 EN 13042-2:2004+A1:2009 (E) 3 Foreword This document (EN 13042-2:2004+A1:2009) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which i

22、s held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at the latest by January 2010. This document includes Amendment 1

23、, approved by CEN on 2009-06-05. This document supersedes EN 13042-2:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Associat

24、ion and supports essential requirements of EC Directive(s). It is one of a series concerning machinery for the treatment and processing of hollow glass. !For relationship with EC Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC

25、 Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembour

26、g, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 13042-2:2009-12 EN 13042-2:2004+A1:2009 (E) 4 0 Introduction This document is a type C document as stated in !EN ISO 12100-1“. The machinery concerned and the extent to

27、 which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C document are different from those which are stated in type A or B documents, the provisions of this type C document take precedence over the provisions of the other

28、 documents for machines that have been designed and built according to the provisions of this type C document. Handling machines for the feeding of melted glass are independent mechanical devices working in one or more axes to pick up melted glass from the (working) bowl of (melting) furnaces, e. g.

29、 by winding up the high-viscous melt on ball-shaped receivers (ball-feeders) or by sucking up into gathering containers (suction feeders). The handling machines transport the gathered post off melted glass to the forming machine or to the glass blowers place and deposit it there. Noise is not a sign

30、ificant hazard. Noise emitted by air-cooling devices of machinery linked to the handling machine for feeding may be so high that there is a need for the operator of the handling machine to wear ear protection. When compiling this document, it was assumed that: state of the art requires an interferen

31、ce in the motion path of the handling machine by the operator especially during the first cycles of the forming machine to be supplied; adequate lighting is provided. DIN EN 13042-:2009-12 EN 13042-2:2004+A1:2009 (E) 5 1 Scope 1.1 This document contains the requirements for safety for the design and

32、 installation of stationary handling machines for feeding from the taking up of a post of melted glass out of the working bowl of a glass melting furnace through transport to delivery to a glass blower or to a forming machine for hollow glass. 1.2 !This European Standard deals with all significant h

33、azards, hazardous situations and events relevant to handling machines for feeding, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate o

34、r reduce risks arising from significant hazards during commissioning, operation and maintenance.“ 1.3 !This European Standard does not deal with the exclusive feeding with shears alone, with the transport of the melted glass post by its own weight in free fall or by trueing (gob feeder, see EN 13042

35、-1).“ 1.4 This document is not applicable to handling machines for feeding which are manufactured before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the e

36、dition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text“ EN 999, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machiner

37、y Prevention of unexpected start-up !deleted text “ EN 1760-1:1997, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors !EN 60204-1:2006, Safety of machinery Electrical equipment of m

38、achines Part 1: General requirements (IEC 60204-1:2005, modified)“ !EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified)“ !EN ISO 11201:1995, Acoustics Noise emitted by machinery and equipment Measurement of e

39、mission sound pressure levels at a work station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995)“ !EN ISO 11202:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work st

40、ation and at other specified positions Survey method in situ (ISO 11202:1995)“ !EN ISO 11204:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Method requiring environmental corrections (ISO 11204

41、:1995)“ DIN EN 13042-2:2009-12 EN 13042-2:2004+A1:2009 (E) 6 EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology !EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical princip

42、les (ISO 12100-2:2003)“ !EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006)“ !EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)

43、“ !CLC/TS 61496-2:2006, Safety of machinery Electro-sensitive protective equipment Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPD) (IEC 61496-2:2006)“ 3 Terms and definitions Symbols and abbreviated terms For the purposes of this document, the ter

44、ms and definitions given in !EN ISO 12100-1:2003“ and the following apply. 3.1 handling machines for feeding mechanical device to pick up melted glass (glass post) from melts and for the transport and delivery of the glass to the shaping process 3.2 post of melted glass dosed lot of melted glass 3.3

45、 ball feeder handling machines for feeding (see 3.1) winding up a dosed lot of high-viscous melt on a bowl-shaped receiver 3.4 suction gatherer handling machine for feeding (see 3.1) which picks up an exact amount of very viscous melt by means of an adequately dimensioned vessel using a vacuum 3.5 s

46、tart-up delay time between the first given start signal for the start of the machine in the automatic mode and the first movement of the machine in the automatic mode 3.6 start phase time to stabilise conditions of the plant for production e. g. after change of product, a longer standstill 3.7 autom

47、atic (control) mode operating method where working cycles are repeated automatically after a given manual start till the movements are stopped by a manually given stop signal 3.8 manual (control) mode operating method permitting (individual) movements only by controls (control devices) requiring sus

48、tained action, e. g. for setting DIN EN 13042-2:2009-12 EN 13042-2:2004+A1:2009 (E) 7 4 List of significant hazards This Clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this document, identified by risk assessment as significant for hand

49、ling machines for feeding and which require action to eliminate or reduce the risk. Before using this document, it is important to carry out a general risk assessment of the machine in question. NOTE Application of B-level documents see Clause 5. !Table 1 List of significant hazards Clause Hazards Danger zone/ item Preventive measures(see Clause) 4.1 Mechanical 4.1.1 Crushing Moving parts mutually and against fixed parts of the handling machine or the surroundings 5.2; 5.3-5.3.3; 5.9.15 4.1

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