1、December 2016 English price group 14No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 91.100.50; 93.080.20!%X“2596153
2、www.din.deDIN EN 13108-21Bituminous mixtures Material specifications Part 21: Factory Production Control;English version EN 1310821:2016,English translation of DIN EN 13108-21:2016-12Asphaltmischgut Mischgutanforderungen Teil 21: Werkseigene Produktionskontrolle;Englische Fassung EN 1310821:2016,Eng
3、lische bersetzung von DIN EN 13108-21:2016-12Mlanges bitumineux Spcifications pour le matriau Partie 21: Contrle de la production en centrale;Version anglaise EN 1310821:2016,Traduction anglaise de DIN EN 13108-21:2016-12SupersedesDIN EN 1310821:200607 andDIN EN 1310821Corrigendum1:200905See start o
4、f applicationwww.beuth.deDocument comprises 31 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.12.16 DIN EN 13108-21:2016-12 2 A comma is used as the decimal marker. Start of application The start of application of this standar
5、d is 2016-12-01. DIN EN 13108-21:2006-07 and DIN EN 13108-21 Corrigendum 1:2009-05 may be used in parallel until 2018-03-31. National foreword This document (EN 13108-21:2016) has been prepared by Technical Committee CEN/TC 227 “Road materials” (Secretariat: DIN, Germany). The responsible German bod
6、y involved in its preparation was DIN-Normenausschuss Bauwesen (DIN Standards Committee Building and Civil Engineering), Working Committee NA 005-10-10 AA Asphalt (SpA zu CEN/TC 227/WG 1) Gemeinschaftsausschuss mit FGSV. Amendments This standard differs from DIN EN 13108-21:2006-07 and DIN EN 13108-
7、21 Corrigendum 1:2009-05 as follows: a) the standard has been updated to be consistent with other parts of the EN 13108 series, test methods and CPR requirements; b) new guidance on non-conforming products, as part of factory production control, and on system non-compliance on audit has been provide
8、d; c) the term “constancy of performance” generally replaces “conformity of product”; d) Table A.1 has been split into Table A.1 and Table A.2 (correct tolerances for hot rolled asphalt mixes) for more clarity; e) the terms “additional characteristic” sieves for DoP purposes and “optional” sieves fo
9、r the factory production control have been clarified; f) a factory production control system approach for a group of asphalt mixing plants or a single asphalt mixing plant for the audit has been included; g) the former (informative) Annex C has been dropped. Previous editions DIN EN 13108-21: 2006-0
10、7 DIN EN 13108-21 Corrigendum 1: 2009-05 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13108-21 June 2016 ICS 93.080.20 Supersedes EN 13108-21:2006English Version Bituminous mixtures - Material specifications - Part 21: Factory Production Control Mlanges bitumineux - Spcifications pour le mat
11、riau -Partie 21: Contrle de la production en centrale Asphaltmischgut - Mischgutanforderungen - Teil 21: Werkseigene Produktionskontrolle This European Standard was approved by CEN on 27 February 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the cond
12、itions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exist
13、s in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national stan
14、dards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sl
15、ovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserve
16、d worldwide for CEN national Members. Ref. No. EN 13108-21:2016 EEN 13108-21:2016 (E) 2 Contents Page European foreword . 4 Introduction 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 7 4 Requirements . 8 4.1 Factory Production Control . 8 4.2 Quality plan . 8 4.3 Organization . 9 4.
17、3.1 Responsibility and authority 9 4.3.2 Management representative . 9 4.3.3 Internal audits 9 4.3.4 Management review . 9 4.3.5 Sub-contract services . 9 4.4 Document control 10 5 Control procedures 10 5.1 Constituent materials . 10 5.2 Purchaser supplied product . 10 5.3 Process control 10 5.4 Han
18、dling, storage and delivery . 11 5.5 Plant calibration, inspection and maintenance 11 6 Inspection and testing 12 6.1 General . 12 6.2 Incoming constituent materials 12 6.3 Finished product 15 7 Non-conformity . 16 7.1 General . 16 7.2 Non-conformity of constituent material 16 7.3 Non-conformity of
19、bituminous mixture (arising from in-process inspection) 17 7.4 Non-conformity of bituminous mixture (arising from analysis of finished product under Annex A) . 17 8 Inspection, measuring and test equipment 17 9 Records 17 10 Competence and Training . 18 Annex A (normative) Tolerances and test freque
20、ncies for finished bituminous mixtures 19 A.1 General . 19 A.2 Testing, tolerances and conformity assessment . 19 A.2.1 Sampling 19 A.2.2 Small aggregate mixes 19 A.2.3 Large aggregate mixes 19 A.2.4 Hot Rolled Asphalt . 19 DIN EN 13108-21:2016-12 EN 13108-21:2016 (E) 3 A.2.5 Mastic Asphalt 20 A.3 O
21、perating Compliance Level (OCL) 20 A.3.1 General . 20 A.3.2 Single result method 20 A.3.3 Mean of four results method. 21 A.4 Test frequency . 21 A.5 Mean deviation from target 22 Annex B (normative) Initial inspection and assessment of factory and Factory Production Control and continuous surveilla
22、nce of Factory Production Control for bituminous mixtures . 24 B.1 Introduction 24 B.2 Scope . 24 B.3 Initial Inspection of Factory Production Control 24 B.4 Continuous surveillance . 24 B.4.1 Routine/regular inspection 24 B.4.2 Cases of non-compliance at the routine inspection . 25 B.4.3 Changes to
23、 the process control or manufacturing process . 25 Annex C (informative) Additional testing . 26 C.1 General . 26 C.2 Sampling, test specimens and testing 26 C.3 Range of testing . 26 C.4 Reporting . 27 Annex D (informative) Special requirements for airfields . 28 Bibliography . 29 DIN EN 13108-21:2
24、016-12 EN 13108-21:2016 (E) 4 European foreword This document (EN 13108-21:2016) has been prepared by Technical Committee CEN/TC 227 “Road materials”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identic
25、al text or by endorsement, at the latest by December 2016, and conflicting national standards shall be withdrawn at the latest by March 2018. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held res
26、ponsible for identifying any or all such patent rights. This document supersedes EN 13108-21:2006. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. Compared with EN 13108-21:2006, the following changes have been made: a)
27、 update to align with other parts of EN 13108 series, test methods and CPR requirements; b) new guidance on non-conforming product, as part of FPC, and system non-compliance on audit; c) “constancy of performance” generally replaces “conformity of product”; d) split Table A.1 into two Tables A.1 and
28、 A.2, for clarity correct tolerances for HRA mixtures; e) clarify “additional characteristic” sieves for DoP purposes and “optional” sieves for FPC; f) incorporate multi-plant, single FPC system approach for audit; g) previous (informative) Annex C deleted. This European Standard is one of a series
29、as listed below: EN 13108-1, Bituminous mixtures Material specifications Part 1: Asphalt Concrete EN 13108-2, Bituminous mixtures Material specifications Part 2: Asphalt Concrete for Very Thin Layers (BBTM) EN 13108-3, Bituminous mixtures Material specifications Part 3: Soft Asphalt EN 13108-4, Bitu
30、minous mixtures Material specifications Part 4: Hot Rolled Asphalt EN 13108-5, Bituminous mixtures Material specifications Part 5: Stone Mastic Asphalt EN 13108-6, Bituminous mixtures Material specifications Part 6: Mastic Asphalt EN 13108-7, Bituminous mixtures Material specifications Part 7: Porou
31、s Asphalt EN 13108-8, Bituminous mixtures Material specifications Part 8: Reclaimed Asphalt DIN EN 13108-21:2016-12 EN 13108-21:2016 (E) 5 EN 13108-9, Bituminous mixtures Material specifications Part 9: Asphalt for Ultra-Thin Layer (AUTL) EN 13108-20, Bituminous mixtures Material specifications Part
32、 20: Type Testing EN 13108-21, Bituminous mixtures Material specifications Part 21: Factory Production Control According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
33、 Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey
34、and the United Kingdom. DIN EN 13108-21:2016-12 EN 13108-21:2016 (E) 6 Introduction This European Standard has been written as part of the system for the Assessment and Verification of Constancy of Performance (AVCP) of bituminous mixtures. It is designed to be used in conjunction with the product s
35、tandards EN 13108-1 to 7 and EN 131089 and is called up by these standards as part of AVCP. The Factory Production Control procedure is designed to be applied to European Standards for bituminous mixture whether or not regulatory marking is to be applied. AVCP comprises Determination of Product Type
36、 (DPT) and Factory Production Control (FPC). The existing terminology for Determination of Product Type Type Testing is the terminology adopted in this Standard, and as retained in the companion Standard, EN 13108-20. This European Standard has been written to provide the basis for quality and confo
37、rmity control and as part of the system for the AVCP of bituminous mixture. When the appropriate clauses are applied it forms part of the system for AVCP as required by the Construction Products Regulation. It provides the minimum level of FPC for CE Marking. For commercial and/or contractual reason
38、s manufacturers can choose to carry out more testing and inspection. The system in this European Standard builds mainly upon traditional sampling and testing of constituent materials and finished product. Processes as well as process control systems are continuously being developed which means that
39、new systems for Factory Production Control will be introduced and implemented. If a manufacturer is able to demonstrate that his process control system is able to secure the fulfilment of the requirements on the finished products in a satisfactory way then alternative minimum frequencies of inspecti
40、on and testing may be acceptable. Alternative test methods to those referred to in EN 13108-20 may be used for Factory Production Control if a correlation can be identified with the tests used for type testing. The basis of this European Standard is that of the control of constituents, composition a
41、nd mixing by regular sampling and inspection. It does not involve the routine monitoring of the performance properties of the bituminous mixture. Periodic revalidation of these properties is dealt with separately in EN 13108-20. Frequencies and tolerances for testing of product for assessment of Con
42、stancy of Performance are given in Annex A. The tasks for evaluating the FPC as part of AVCP are defined in Annex B. DIN EN 13108-21:2016-12 EN 13108-21:2016 (E) 7 1 Scope This European Standard specifies both quality and Factory Production Control requirements for use during the manufacture of bitu
43、minous mixtures intended for use on roads, airfields and other trafficked areas. Additional testing carried out within contracts is beyond the scope of this European Standard. The Factory Production Control will be applied to European Standards for bituminous mixtures if CE-marking under CPR is appl
44、ied. It may also be part of quality control in situations where CE-marking does not apply. As such, manufacturers factories notified to issue CE Marking for production of bituminous mixtures should not require duplicate or additional auditing for those situations where CE-marking does not apply. Thi
45、s European Standard is applicable to the control of bituminous mixture where the constituents and target composition are known, and have been shown by means of Type Testing to comply with all appropriate specified compositional, performance related or performance based requirements in EN 13108-1 to
46、7 and EN 131089. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (in
47、cluding any amendments) applies. EN 12697-27, Bituminous mixtures Test methods for hot mix asphalt Part 27: Sampling EN 12697-28, Bituminous mixtures Test methods for hot mix asphalt Part 28: Preparation of samples for determining binder content, water content and grading EN 13043, Aggregates for bi
48、tuminous mixtures and surface treatments for roads, airfields and other trafficked areas EN 13108-6, Bituminous mixtures Material specifications Part 6: Mastic Asphalt 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 Factory Production Control
49、 FPC documented, permanent and internal control of production in a factory, in accordance with the relevant harmonized technical specifications 3.2 technical specifications harmonized European Standards and European Technical Approvals for bituminous mixtures 3.3 organoleptic check evaluation made with the senses: sight, touch, smell, hearing, etc DIN EN 13108-21:2016-12 EN 13108-21:2016 (E)
