1、July 2009DEUTSCHE NORM English price group 15No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.20!$Xu“1538204www.
2、din.deDDIN EN 13557Cranes Controls and control stations (includes Amendment A2:2008)English version of DIN EN 13557:2009-07Krane Stellteile und Steuerstnde (enthlt Amendment A2:2008)Englische Fassung DIN EN 13557:2009-07SupersedesDIN EN 13557:2007-11See start of validitywww.beuth.deDocument comprise
3、s 30 pagesDIN EN 13557:2009-07 2 Start of validity This standard takes effect on 1 July 2009. DIN EN 13557-2007-11 may be used in parallel until 28 December 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 147 “Cranes S
4、afety” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Section Frdertechnik. Amendment of the European Machinery Directive has made it necessary to review the previously val
5、id standard, EN 13557:2003, in terms of the essential requirements of the new European Machinery Directive, 2006/42/EC. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the
6、 “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to controls and control stations for cranes that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essenti
7、al requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The
8、 technical substance of the standard has not been changed. The European Standards referred to in clause 2 of this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards referred to there are no national standards availab
9、le. Amendments This standard differs from DIN EN 13557:2007-11 as follows: a) Inclusion of Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC”. b) Inclusion of Annex ZB (informative) “Relationship between this European Standard
10、 and the Essential Requirements of EU Directive 2006/42/EC”. Previous editions DIN EN 13557: 2004-03, 2007-11 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13557:2003+A2 April 2008 ICS 53.020.20 Supersedes EN 13557:2003 English Version Cranes - Controls and control stations Appareils de levag
11、e charge suspendue - Commandes et postes de conduite Krane - Stellteile und Steuerstnde This European Standard was approved by CEN on 1 September 2003 and includes Amendment 1 approved by CEN on 26 September 2005 and Amendment 2 approved by CEN on 4 March 2008. CEN members are bound to comply with t
12、he CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centr
13、e or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official
14、 versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloven
15、ia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN n
16、ational Members. Ref. No. EN 13557:2003+A2:2008: EEN 13557:2003+A2:2008 (E) 2 Contents page Foreword3 Introduction .4 1 Scope 5 2 Normative references 5 3 Definitions 6 4 Significant hazards7 5 Safety requirements and/or protective measures11 5.1 Controls 11 5.2 Control stations .12 6 Verification o
17、f the safety requirements and/or measures .17 7 Information for use 21 Annex A (informative) Operative temperature and globe temperature22 A.1 Operative temperature 22 A.2 Globe temperature.22 Annex B (informative) List of existing design rules for cranes which cover structural design of control sta
18、tions .23 Annex C (normative) Additional requirements for cableless controls and control systems24 C.1 General24 C.2 Control limitation .24 C.3 Stop .24 C.4 Serial data communication.25 C.5 Use of more than one operator control station 25 C.6 Battery-powered operator control stations.25 C.7 Receiver
19、 25 C.8 Warnings.25 C.9 Information for use 25 Annex ZA (informative) #Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 26 Annex ZB (informative) #Relationship between this European standard and the Essential Requirements of EU Directive 2006/42/EC
20、27 Bibliography 28 DIN EN 13557:2009-07 EN 13557:2003+A2:2008 (E) 3 Foreword This document (EN 13557:2003+A2:2008) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard,
21、either by publication of an identical text or by endorsement, at the latest by October 2008, and conflicting national standards shall be withdrawn at the latest by October 2008. This document supersedes EN 13557:2003. This document includes Amendment 1, approved by CEN on 2005-09-26 and Amendment 2
22、approved by CEN on 2008-03-04. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “ and %$. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirem
23、ents of EU Directive(s). #For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.$ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Stan
24、dard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
25、 DIN EN 13557:2009-07 EN 13557:2003+A2:2008 (E) 4 Introduction This European Standard has been prepared to be a harmonised standard to provide one means for crane controls and control stations to conform to the relevant essential health and safety requirements of the Machinery Directive 98/37/EC. Th
26、is European Standard is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type
27、B standard, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 13557:2009-07 EN 13557:2003+A2:2008 (E) 5 1 Scope This European Standard specifies
28、 health and safety design requirements for controls and control stations for all types of crane. NOTE 1 Control systems are covered by other standards e.g. EN 60204-32, EN 13135-1 and prEN 13135-2. Annex C provides additional value to the requirements for cableless control systems as specified in EN
29、 60204-32. NOTE 2 Annex C will be deleted after WG 3 agreed to introduce it into their document EN 13135-1. NOTE 3 Specific requirements for particular types of crane are given in the appropriate European Standard for the particular crane type. This standard does not deal with noise hazards because
30、these are dealt with in safety standards for specific types of cranes. It also does not address the design of the cabin with regard to its sound insulation properties. This European Standard covers specific hazards which could occur during the use of controls and control stations. It does not cover
31、hazards which could occur during transport, construction, commissioning, modification, maintenance, de-commissioning or disposal. The hazards covered by this standard are identified in clause 4. This European Standard is applicable after the date of approval by CEN of this standard. 2 Normative refe
32、rences This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of th
33、ese publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery Basic concepts, general principles for design - Part 1:
34、Basic terminology, methodology. EN 292-2:1991, Safety of machinery Basic concepts, general principles for design - Part 2: Technical principles and specifications. EN 418, Safety of machinery - Emergency stop equipment, functional aspects - Principles for design. EN 954-1:1996, Safety of machinery -
35、 Safety-related parts of control systems - Part 1: General principles for design. EN 1070:1998, Safety of machinery Terminology. EN ISO 5353:1998, Earth-moving machinery and tractors and machinery for agriculture and forestry - Seat index point (ISO 5353:1995). EN 60068-2-27, Basic environmental tes
36、ting procedures - Part 2: Tests; test Ea and guidance: Shock (IEC 60068-2-27:1987). EN 60068-2-32, Basic environmental testing procedures Part 2: Tests; test Ed: Free fall (IEC 60068-2-32:1975). EN 60068-2-64, Environmental testing - Part 2: Test methods; test Fh. Vibration, broad-band random (digit
37、al control) and guidance (IEC 60068-2-64:1993). DIN EN 13557:2009-07 EN 13557:2003+A2:2008 (E) 6 EN 60204-32:1998, Safety of machinery - Electrical equipment of machines - Part 32: Requirements for hoisting machines (IEC 60204-32:1998). !ISO 3795:1989, Road vehicles, and tractors and machinery for a
38、griculture and forestry Determination of burning behaviour of interior materials“ ISO 5006-1:1991, Earth-moving machinery - Operators field of view - Part 1: Test method. ISO 11112:1995, Earth-moving machinery Operators seat - Dimensions and requirements. 3 Definitions For the purposes of this Europ
39、ean Standard, the definitions given in EN 1070: 1998, EN 60204-32:1998 and the following apply: 3.1 address code number which is used by the receiver to differentiate the frames sent by its respective transmitter NOTE The receiver only carries out the commands received from a transmitter having the
40、same address code. 3.2 cabin control station with protective enclosure 3.3 cableless control means by which the crane drivers commands are transmitted without any physical connection for at least a part of the distance between the console and the crane 3.4 console fixed or moveable arrangement of co
41、ntrols 3.5 control actuating device which forms an interface between the crane driver and a crane control system 3.6 control station permanent position of controls on or off the crane 3.7 error detection code number added to each frame to enable the receiver to detect transmission errors NOTE The re
42、ceiver re-defines the error detection code using similar algorithm as is used in the transmitter. The commands are only carried out if the error detection code so defined by the receiver is identical to the error detection code it received with the frame. 3.8 frame “package” of bits which the transm
43、itter sends to the receiver, for example: a) address code; b) operating command signals; c) other control signals; d) error detection (and correction) code. DIN EN 13557:2009-07 EN 13557:2003+A2:2008 (E) 7 NOTE The frame is formed out of the above mentioned parts by coding them into a serial form. A
44、fter this coding the frame is sent to a circuit called a modulator which transforms it into a suitable form for sending. 3.9 hamming distance number of positions in which two code words of the same length differ from each other (IEC/TR3 60870-1-3) 3.10 hatch aperture fitted with a cover and used for
45、 access purposes 3.11 operating command control signal which is intended to initiate, modify or maintain a crane function / movement 3.12 operative temperature (t0) uniform temperature of an imaginary black enclosure in which an occupant would exchange the same amount of heat by radiation plus conve
46、ction as in the actual non-uniform environment (see annex A) 3.13 receiver part of a cable-less control system which receives the commands from the transmitter 3.14 transmitter part of a cable-less control system which sends the crane drivers commands to the receiver 4 Significant hazards Table 1 co
47、ntains all the significant hazards, hazardous situations and events, as far as they are dealt with in this standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. NOTE Numbering of hazards follows annex A of EN 1050:
48、 1996. Table 1 List of significant hazards and associated requirements N Hazards EN 292-1 : 1991 EN 292-2 : 1991 Annex A of EN 292-2:1991 A1 : 1995 Relevant clause(s) in this standard1 Mechanical hazards 1.1 Generated by machine parts of workpieces caused, for example, by 4.2 3.1, 3.2, 4 1.3 1.1.1 S
49、hape 5.2.1.9, 5.2.2.3.1.5 / 6 DIN EN 13557:2009-07 EN 13557:2003+A2:2008 (E) 8 Table 1 List of significant hazards and associated requirements (Continued) N Hazards EN 292-1 : 1991 EN 292-2 : 1991 Annex A of EN 292-2:1991 A1 : 1995 Relevant clause(s) in this standard1.1.5 Inadequacy of mechanical strength 5.2.1.4 / 5 / 8 5.2.2.2.1 / 3 5.2.2.2.2, 5.2.2.2.4, 5.2.3.1.4 1.3 Elementary forms of mechanical hazards 4.2 1.3 1.3.1 Crushing hazard 5.2.2.3.1.1, 1.3.3 Cutting or severing hazard 5.2.1.9 1.4 Entanglement 5.2.2.3.1.10 1.6 Impact hazard 5.2
